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Part Number: 80YW0102

These instructions were tested and developed for replacing windows in wood-frame wall 
construction systems designed to manage moisture. 

This method of installation involves removing 

the sash, frame stops and frame hardware from the existing window. The original window frame 
will remain in place.

 

If existing window frame shows signs of water infiltration or is damaged 

beyond repair, this method should not be followed and the entire existing window should 
be removed. Installation recommendations for other types of wall construction, wall systems, 
conditions, multiple windows or bow/bay windows, may be obtained from Pella Corporation or a 
local Pella retailer. Building designs, construction methods, building materials, and site conditions 
unique to your project may require an installation method different from these instructions and 
additional care on your part. Determining the appropriate installation method is the responsibility 
of you, your architect, or other construction professional.

Always read the Pella

®

 Impervia

®

 Limited Warranty before purchasing or 

installing Pella Impervia products. By installing this product, you are acknowledging that this 
Limited Warranty is part of the terms of the sale. Failure to comply with all Pella Impervia 
installation and maintenance instructions may void your Pella Impervia product warranty. See 
Limited Warranty for complete details at

 http://warranty.pellaimpervia.com.

REMEMBER TO USE APPROPRIATE 

PERSONAL PROTECTIVE EQUIPMENT.

CAUTION: Many windows in older 

homes are painted with lead-based 

paint. Removal of old windows may 

disturb this paint. Proper precautions 

must be taken to minimize exposure 

to dust and debris. Consult state or 

local authorities for more information.

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YOU WILL NEED TO SUPPLY:

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®

 SmartFlash

 foil backed butyl window 

and door flashing tape or equivalent

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equivalent high quality, multi-purpose sealant 

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insulating window and door foam sealant. DO 
NOT use high pressure or latex foams

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TOOLS REQUIRED:

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Ř $GMXVWDEOHSOLHUV
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Installation will require two or more persons for safety reasons.

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©2009 Pella Corporation

WINDOW REPLACEMENT INSTRUCTIONS FOR SINGLE-HUNG, 
DOUBLE-HUNG, CASEMENT, AWNING INTO EXISTING 
DOUBLE-HUNG FRAME USING FRAME SCREWS FROM THE EXTERIOR

Содержание 80YW0102

Страница 1: ...pervia installation and maintenance instructions may void your Pella Impervia product warranty See Limited Warranty for complete details at http warranty pellaimpervia com REMEMBER TO USE APPROPRIATE PERSONAL PROTECTIVE EQUIPMENT CAUTION Many windows in older homes are painted with lead based paint Removal of old windows may disturb this paint Proper precautions must be taken to minimize exposure ...

Страница 2: ...ied or cut out of the frame C Remove the exterior jamb and head stops This can be accomplished with a wood chisel circular saw reciprocating saw roto tool or equivalent Ensure the stop is removed flush with the existing window jamb Caution Take care to prevent existing sashes from falling out when removing stops D Remove the upper and lower sash This will vary per manufacturer of existing windows S...

Страница 3: ...sting balances were located 95 3 03 TWO OR MORE PEOPLE ARE REQUIRED FOR THE FOLLOWING STEPS 3WINDOW PREPARATION AWNING and CASEMENT ONLY The interior frame covers must be removed to provide access to the pre drilled frame screw installation holes CAUTION To Avoid Interior Frame Cover Breakage Carefully read and understand the following steps before proceeding with cover removal 4 5 07 3 07 3 07 3 ...

Страница 4: ...its On Standard Awning units Interior Frame Covers 1 are the head and sill covers SSUR LPDWHO IURP WKH ERWWRP HQG RI WKH FRYHU LQVHUW WKH KRRNHG HQG RI WKH WRRO between the cover and the sash 5RWDWH WKH WRRO WRZDUG WKH VDVK and continue to insert the tool past the spline hole up to the point where the bend in the tool is aligned with the edge of the cover Note When the tool is inserted with the be...

Страница 5: ...nk handle and roto cover will be located For Standard Awning single units greater than 42 in height and multiple window combinations 6WDUWLQJ DW WKH FRYHU HQG closest to where the crank handle will be located insert the tool between the sash and FRYHU XVLQJ WKH VDPH PHWKRG of insertion used for Interior UDPH RYHUV Note Insert the tool under Interior Frame Cover 2 next to the FRAME CORNER C2 3XOO W...

Страница 6: ...I WR EUHDN RII DW WKH ŵUVW VFRUH PDUN I WR EUHDN RII DW WKH VHFRQG VFRUH mark 5HPRYH WKH ZLQGRZ IURP WKH RSHQLQJ 0HDVXUH the width of the window and cut the sill adapter to the same length Apply the sill adapter by sliding it into the fin groove C Apply a 3 8 bead of sealant at the point where the existing stool meets the existing window sill Additionally place sealant at the ends of the flashing ta...

Страница 7: ...Casement Shim and Fastener Guide Note DO NOT shim above the window DO NOT over shim I Check operation before applying the insulating foam sealant in case adjustments need to be made Drive screws per the Awning Casement Shim and Fastener Guide AWNING CASEMENT SHIM and FASTENER PLACEMENT GUIDE Number of factory drilled fastener locations may vary depending on size of unit s Indicates typical locatio...

Страница 8: ...OJOH BSHF XOJOH VMMJPO QMBUF VMMJPO QMBUF 8JEF PNCJOBUJPO 7FOU JYFE BTFNFOU BSHF XOJOH G SBNF 8JEUI w UPQ BOE CPUUPN TDSFXT BSF PQUJPOBM VMMJPO QMBUF VMMJPO QMBUF JHI PNCJOBUJPO 7FOU JYFE BTFNFOU 4UBOEBSE XOJOH BSHF XOJOH Number of factory drilled fastener locations may vary depending on size of unit s Indicates typical locations of factory drilled anchor holes where screws and shims are required ...

Страница 9: ...erfs while working toward the roto operator Continue to hold the support in place to ensure proper placement of the support over the operator Press the cover XQWLO LW FOLFNV LQWR SODFH Note The cover support bracket may need to be repositioned over the roto operator The correct support position allows the cover barbs to be fully seated into the frame kerfs 4L Cover Support Bracket 4L J Insert the ...

Страница 10: ...m manufacturer s instructions If over filled with foam the foam must be trimmed back to allow room for backer rod and sealant Note It may be necessary to squeeze the end of the tube with pliers to be able to insert into the space between the window frame and the rough opening Note Masking between the window and the existing interior stop will help alleviate possible squeeze out of the expandable f...

Страница 11: ...or stud and snap into place B Apply pressure to the pocket end of the cover and snap into place 1PDLFU OE 0QFSBUPS 4UVE AWNING AND CASEMENT ONLY 8 4 5 OPC 1PDLFU SBOL BOEMF 0QFSBUPS 4UVE 4FU 4DSFX 8VH D PHGLXP VL H ŶDW EODGH VFUHZGULYHU WR loosen the set screw in the crank handle 6OLGH WKH FUDQN KDQGOH RQWR WKH VWXG 8QORFN open window then close and lock window E Fold the crank handle down and che...

Страница 12: ...oint the cam and lever meet OUFSJPS 4UPQ SFNPWFE UP TIPX UIF MFWFS BOE DBN E Push the screwdriver against the lock cam and rotate the bottom of the blade toward the lock lever This will push the lock cam away from the lock lever hook so the lever can be removed 5HPRYH WKH ORFN OHYHU E SXOOLQJ LW straight out toward the interior of the building G To install a lock lever from the interior hold it in...

Страница 13: ...OO 3HOOD products in accordance with 3HOOD LQVWDOODWLRQ LQVWUXFWLRQV RU WKH XVH RI 3HOOD SURGXFWV LQ ZDOO V VWHPV ZKLFK GR QRW DOORZ IRU proper management of moisture within the wall systems The determination of the suitability of all building components including the use of Pella products as well as the design and installation of ŶDVKLQJ DQG VHDOLQJ V VWHPV DUH WKH UHVSRQVLELOLW RI WKH X HU RU 8V...

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