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PELAGO RASKET
®
AND
COMMUTER FRONT RACK
®
ASSEMBLY INSTRUCTIONS
REQUIRED TOOLS (NOT INCLUDED IN SALES PACKAGE)
8mm Nut spanner
10mm Nut spanner
4mm Hex wrench
SIDESTAY ASSEMBLY
FORK CROWN BRACKET ASSEMBLY
TESTING THE FIT
DROPOUT ASSEMBLY
MOUNTING TO BICYCLE
CHOOSING THE RIGHT MOUNTING COMPONENTS
SIDESTAYS
#4
#5
#6
#4
#5
#6
RIGHT
FRONT
FRONT
LEFT
ASSEMBLY INSTRUCTIONS
1B (L-SIZE RACK)
1A (M-SIZE RACK)
1C (RASKET)
Check Assembly
Instruction section 3.
(INCLUDED IN THE RASKET SALES PACKAGE
ONLY)
(INCLUDED IN THE COMMUTER FRONT RACK (M)
SALES PACKAGE ONLY)
(INCLUDED IN THE COMMUTER FRONT RACK (L)
SALES PACKAGE ONLY)
EXPLODED VIEW
1 X Art. CFR0001B
(INCLUDED IN THE
COMMUTER FRONT RACK
(L) SALES PACKAGE ONLY)
1 X Art. CFR0001C
(INCLUDED IN THE RASKET
SALES PACKAGE ONLY)
1 X Art. CFR0001A
(INCLUDED IN THE
COMMUTER FRONT RACK
(M) SALES PACKAGE ONLY)
NOTE
Make sure the mounting bolt is long enough
NOTE
If you have a front brake, it replaces the bolt. Make sure
the front brake is working properly after assembling the bracket
NOTE
Make sure the crown bracket does not rub the headset
and the fork moves freely
NOTE
Dropouts are not suitable to be
mounted with front wheel quick release
NOTE
Check that the dropout faces a flat surface
NOTE
Make sure the axle lenght is sufficient for safe
attachment while using dropout #6
1.
Use suitable crown mounting bracket depending
on front brake, fender, tire etc. size/model
2.
Use one pair of suitable dropouts depending on front fork end type
MIN 15mm
#8
#7
2.
Install the platform tabs between
the Sidestay fork
1.
F-Markings must be facing outwards
and on the front end of the rack
1.
Check the platform angle
2.
Check that there is enough
clearance between the crown
mounting plate and fender/tire
3.
Check crown mounting bracket
attachment position
NOTE
For the best fit you might
need to slightly bend the crown
mounting bracket to reach the
proper angle.
> Check crown mounting bracket
do-it-yourself adjustment figure
4.
Check dropout mounting
attachment position and height
F
FRONT
1.
Attach the platform to crown
mounting bracket with 2 bolts
2.
Mount the dropout to fork end or
front hub axle
NOTE
The alloy spacer (#15) is used
with dropouts #4 and #5 only
1.
Use appropriate mounting holes that will
set the platform to best position and angle
DROPOUTS
#11
#13
#14
#12
#14
#13
#11
#16
#15
#18
#7/8
#17
#11
#15
1
2
3
4
5
6
Fender Eyelet
#4
2 X Art. CFR0004
Rack Eyelet
#5
2 X Art. CFR0005
9mm axle
#6
2 X Art. CFR0006
#2
1 X Art. CFR0002
#3
1 X Art. CFR0003
SCREW SET (1:1)
TIGHTENING TORQUE
M5: 4.8 Nm
M6: 8 Nm
#10
Art. CFR0010
#11
Art. CFR0011
#12
Art. CFR0012
#13
Art. CFR0013
#14
Art. CFR0014
#15
Art. CFR0015
#8
Art. CFR0008
#7
Art. CFR0007
#16
Art. CFR0016
#17
Art. CFR0017
#18
Art. CFR0018
FORK CROWN BRACKET
!
M5 x 12 mm
M5 x 16 mm
M5 x 20 mm
M5 Washer
M6 Washer
M6 Spacer
M5 Nut
M6 Nut
M6x55 mm
2 X
10 X
4 X
14 X
1 X
12 X
1 X
1 X
3 X
LIGHT BRACKET
#9
1 X Art. CFR0009
PARTS
THE WEIGHT LIMITS
Rack platform______________5 kg
Rasket platform_____________5 kg
Sidestay, Right______________5 kg
Sidestay, Left_______________5 kg
Total weight limit__________15 kg
PLEASE TAKE NOTE BEFORE ASSEMBLING THE RACK TO YOUR BICYCLE
1.
Make sure your bicycle has the necessary eyelets to mount this rack
2. The rack is designed to fit bicycles with 26", 650B and 700C wheels
3. Make sure that your bicycle is strong and stable enough to carry a rack and its load
4. This product is not designed to carry any people or animals
5. The package includes small parts - Keep away from children under 3yrs
6. Follow the assembly instructions carefully
7. In any assembly problem turn to a professional bicycle mechanic
8. Any kind of structural changes made to the rack are strictly forbidden
9. Improper assembly can lead to product failure
PLEASE TAKE NOTE WHEN RACK IS IN REGULAR USE
1.
Make sure you don’t exceed the total load of your bicycle or rack
2. Check the tension of all rack and bicycle attachment points regularly
3. Tighten all bolts to their stated Nm torques. A precise tightening torque will be achieved with a torque wrench.
4. Do not attach a child seat to the rack. The rack is not approved to carry children or adults
5. Do not attach any pressure- or clamp-style attachments to any parts of the rack
6. Any type of physical or technical alterations to the rack are strictly forbidden.
7. Make sure there are no loose straps or cords that could be caught in the front wheel while in motion
8. Make sure that luggage weight is distributed as evenly as possible.
9. Make sure that all required reflectors and lights are visible and not covered by racks or luggage
10. Remove all luggage from racks when transporting a bicycle in any vehicles
WARRANTY
1.
Guarantee of a Pelago rack applies only to total product failure or breakage
2. Any other damage resulting from scratches, rust, improper mounting or deformation are excluded from the warranty
3. Only the original owner of the product is entitled to make a guarantee claim
DO NOT EXCEED THE
WEIGHT LIMITS
LIGHT MOUNTING
#10
#14 #13
#9
*LIGHT IS NOT INCLUDED TO THE SALES
PACKAGE
MAX 65mm
LIGHT
*
!
!
!
!
MAX +/– 7
CROWN MOUNTING BRACKET DO-IT-YOURSELF ADJUSTMENT
The crown mounting bracket can be adjusted through bending
NOTE
Do NOT bend the bracket while installed to front fork
NOTE
Use proper tools and take care of safety
Pelago Mfg Ltd.
Helsinki, Finland
[email protected]
TEL +358 (0)45 161 6847
Liability arising from errors or mistakes is NOT accepted.
Pelago reserves the right to any changes without prior notice.
VERSION 2.0
MANUFACTURER
Thank you for choosing Pelago product!
Please read the PRODUCT INFO box carefully before starting
the assembly. Make sure all the parts are supplied in the sales
package and you have prepared all needed tools for the assembly.
For extra assembly instructions go online:
www.pelagobicycles.com/instructions
PRODUCT INFO
Height
Adjustment
Angle
Adjustment
11
4
6
11/12
5
15
14
13
10
9
10
2
11
16
17
18
13
14
8
7
13
14
3
11
11
12
15
15
11/12
86-90
MIN 15mm