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NM20ZA Service Manual Rev 14

NM20ZA

Service Manual – Revision 13

Service Manual

High Purity Nitrogen Generator

NM20ZA 230Vac

Gas Station

(19” Rack System)

Email Sales:

[email protected]

Email Technical Support:

[email protected]

Or on the web @

www.peakscientific.com

Peak Scientific Instruments Ltd

Fountain Crescent

Inchinnan Business Park

Inchinnan

Renfrew PA4 9RE

Scotland

Tel (Europe) +44 (0) 141 812 8100

Tel (USA) +1 866 647 1649 (sales)

Tel (USA) +1 866 732 5427 (tech support)

Fax (Europe) +44 (0) 141 812 8200

Содержание NM20ZA

Страница 1: ...buy your excess underutilized and idle equipment along with credit for buybacks and trade ins Custom engineering so your equipment works exactly as you specify Critical and expedited services Leasing Rentals Demos In stock Ready to ship TAR certified secure asset solutions Expert team I Trust guarantee I 100 satisfaction All trademarks brand names and brands appearing herein are the property of th...

Страница 2: ...il Sales info peakscientific com Email Technical Support support peakscientific com Or on the web www peakscientific com 1 Peak Scientific Instruments Ltd Fountain Crescent Inchinnan Business Park Inchinnan Renfrew PA4 9RE Scotland Tel Europe 44 0 141 812 8100 Tel USA 1 866 647 1649 sales Tel USA 1 866 732 5427 tech support Fax Europe 44 0 141 812 8200 ...

Страница 3: ... 5 Electrical Drawing Updated HD 19 04 02 6 Document Reviewed Updated GL 15 08 02 7 Maintenance Recommendations Updated GL 06 02 03 8 Safety Statement Added Current Rating Updated GL 05 03 03 9 Parts List Updated to include new SAP part Numbers GL 29 08 03 10 Parts List Updated to include new SAP part Numbers GL 22 06 04 11 Updated FAD 20 12 04 12 Shipping Weight updated FAD 17 03 05 13 Flow setti...

Страница 4: ... Company 5 Subject to the Company being notified of any defect as is referred to in sub clause 2 hereof within a reasonable time of it becoming apparent and subject always to the terms of sub clause 4 hereof the Company shall in its option replace or repair the defective Goods or refund a proportionate part of the Price The Company shall have no further liability to the Customer save as mentioned ...

Страница 5: ...on 5 3 Generator Environment 6 4 Technical Specification 7 5 Connection to the Instrument 8 6 Generator Controls 9 7 Electrical Connection 10 8 Operator Training 10 9 START UP Sequence 11 10 Pressure Flow Settings 11 11 Principal of Operation 12 12 Routine Maintenance 13 13 Electrical Diagram WD NM20 30 21 14 Pneumatic Diagram PD NM20ZA 22 15 Parts List 23 16 Maintenance Log 25 4 ...

Страница 6: ...et your Gas Generation needs and should you require any further assistance or support please do not hesitate to contact us at the addresses displayed on the front cover of this manual 2 Unpacking and Installation Although Peak Scientific takes every precaution with safe transit and packaging it is advisable to fully inspect the unit for any sign of transit damage ANY DAMAGE SHOULD BE REPORTED IMME...

Страница 7: ...res exceeding 25 C will lead to a reduction in capacity and prolonged operation in temperatures exceeding 30 C will shorten the life of the unit Note should also be taken to the proximity of Air Conditioning outlets These can sometimes give rise to pockets of air with high relative humidity Operation of the generator within such a pocket could adversely affect its performance Consideration should ...

Страница 8: ...re Source 100 psig Maximum Gas Outlet Pressure Exhaust 60 psig Maximum Gas Outlet Flow Zero Grade Air 30 Litres min ATP Maximum Gas Outlet Flow High Purity Nitrogen 5 Litres min ATP Start up time for Purity 60 minutes Air filtration to 0 01um Electrical Requirements 230V 10 ac 50 60Hz 5 0 Amps Compressor Circuit Breaker 8 0 Amps Control Circuit Breaker 2 0 Amps Electrical Connection Single Phase P...

Страница 9: ...as Outlet 04 1038 EU 04 1030 UK 230Vac 04 1029 US Power Cord Rear View 3 off 1 4 x 1 4 Compression Fitting 02 4421 with 1 4 Tubing 00 1266 2 off 1 4 x 1 8 Comp Fitting 02 1000 2 off 1 4 x 1 4 Comp Fitting 02 4421 3 off 1 4 x 1 4 Comp Fitting 02 4421 1 off 1 4 Double Nipple 02 4399 2 off 1 4 x 1 8 Swagelok 02 1000 2 off 1 4 Tee 02 4307 APi 4000 Q Star with 1 8 Tubing 00 1262 1 off 1 4 Tee 02 4307 A...

Страница 10: ...e Gauge Curtain Gas Pressure Gauge On Off Switch Air Inlet Fans Elapsed Time Meter Curtain Gas Outlet Source Gas Outlet Exhaust Gas Outlet Serial Plate Mains Power IEC Socket Drain Connection Air Outlet Fans CURTAIN SOURCE EXHAUST DRAIN SUPPLY Rear View Front View 1 0 Source Gas Curtain Gas Exhaust Gas Gas Generator API Systems 9 ...

Страница 11: ...e generator on The generator will automatically produce the factory default flows and pressures noted below CURTAIN 5 litres per min ATP 60 PSI G SOURCE 22 litres per min ATP 100 PSI G EXHAUST 8 litres per min ATP 60 PSI G Should the demand for gas be less than the rated flow then the generator will automatically regulate the internal pressure and cycle of the compressors as required This should b...

Страница 12: ...to the specification below CURTAIN 5 litres per min ATP 60 PSI G SOURCE 22 litres per min ATP 100 PSI G EXHAUST 8 litres per min ATP 60 PSI G The generator should now be left to run for approx 1 hour to allow the generator to fully flush the internal receivers etc of air and allow the membranes to stabilize After this time the Curtain Source and Exhaust outputs can be re connected and the intercon...

Страница 13: ... the interchangeability of the systems The standard membrane diagram can be seen below Membrane Standard Diagram 1 11 3 2 4 5 10 6 7 8 9 Air is drawn into the system by the Compressor 1 and passed through the Cooling Coil 2 and the AFD 3000 Micro Mist Filter 3 into the Membrane 5 After the Membrane 5 the gas is passed through a Reverse Acting Carbon Filter 6 to remove any remaining impurities and ...

Страница 14: ... the generator from the mains supply and remove the power cord from the rear of the unit c Remove the Left hand when viewed from the front side panel and ensure the 2 pressure gauges on the electrical panel read zero Maintenance Schedule Due to the simplicity of the design and the small number of moving parts the NM Series Nitrogen Generator will have a long and trouble free life However the follo...

Страница 15: ...el which is attached to the compressor tray Procedure ENSURE THE GENERATOR IS IN THE SAFELY ISOLATED CONDITION AS DESCRIBED ABOVE BEFORE CARRYING OUT ANY MAINTENANCE NOTE Compressed gas systems are dangerous and attempting to remove or open any component whilst under pressure could result in injury or death Remove the 8 off fixing screws securing the Lower Front Panel and push forward the sliding ...

Страница 16: ...ressor The filter is located on the tray at the left hand side towards the front The cover is removed by twisting it turn and puling clear The element simply lifts out Part Number 02 4187 Re assembly is the reverse procedure Once the filters are replaced carefully slide the tray back into place ensuring that the power cables and silver braided hoses are clear of all obstructions Re fit the 8 off s...

Страница 17: ...ght Side Panel and are arranged as shown Procedure ENSURE THE GENERATOR IS IN THE SAFELY ISOLATED CONDITION AS DESCRIBED ABOVE BEFORE CARRYING OUT ANY MAINTENANCE NOTE Compressed gas systems are dangerous and attempting to remove or open any component whilst under pressure could result in injury or death Un lock and remove the right side panel Continued Next Page RAC Filters Coalescing Filters 16 ...

Страница 18: ...procedure Coalescing Filter Remove Filter Bowl by pulling down the black slide with your thumb and rotating the bowl turn The element Part No 02 4335 is removed by unscrewing in a counter clockwise direction Clean the bowl with a damp cloth prior to re assembly Re assembly is the reverse procedure Ensure the drain pipe is secure in the fitting at the bottom of the bowl Filter Element 00 4425 RAC F...

Страница 19: ...to the COMPRESSOR TRAY UPGRADE document available from our factory The Elapsed Time Meter on the front panel indicates the Compressor Running Hours Procedure for Exchanging the Compressor Tray ENSURE THE GENERATOR IS IN THE SAFELY ISOLATED CONDITION AS DESCRIBED ABOVE BEFORE CARRYING OUT ANY MAINTENANCE NOTE Compressed gas systems are dangerous and attempting to remove or open any component whilst...

Страница 20: ...vice Manual Revision 13 Disconnect the two braided hoses to the compressors Disconnect the two grey compressor plugs ensuring the metal clip has been loosened and the white fan plug Disconnect the two black plugs from the front panel fans 19 ...

Страница 21: ...ing the front panel to the underside of the compressor tray lift the panel clear Remove the four fixing screws from the sides of the compressor tray The tray assembly can now be lifted clear Re assembly is the reverse procedure After re fitting switch the generator on and check for leaks 20 ...

Страница 22: ...e Compressor Q1 Connector Plug Mains Supply Rear Cooling Fans Front Cooling Fans Socket Pin Configuration Connector Plug Valves Compressor Un Loading Pressure Switch Pressure LOGO LIVE NEUT L1 Q3 Q1 Q2 Q4 230RC N I1 I2 I4 I3 I5 I6 If Fitted Small Compressor Q2 L N Connector Plug L N E N L N L Switch On Off Hour Meter 21 ...

Страница 23: ...ng Coils 5 AFD 3000 Micro Mist Filter 6 AP 100 Back Pressure Regulator 7 Solenoid Valves 8 Exhaust Silencer 9 Pressure Switches 10 DryPoint Membrane 3 3 4 4 8 ELECTRICAL PANEL ASSEMBY 10 17 17 17 18 FRONT PANEL 19 11 Nitrogen Membrane 12 Reverse Acting Carbon Filter 13 Non Return Valve Check Valve 14 Safety Relief Valve 15 Nitrogen Receiver 16 Zero Air Receiver 17 Pressure Flow Controller 18 Outpu...

Страница 24: ...Meter 04 4414 Rear Cooling Fan 08 5068 Front Cooling Fan 04 1021 WP041021 Inlet Electrical Filter 04 4434 Sub Assemblies Electrical Panel 08 4479 WP084479 Solenoid Valve 08 4482 WP084482 Pressure Switch 08 4481 WP084481 Motor Contactor 04 4439 WP044439 2 amp Circuit Breaker 04 4436 8 amp Circuit Breaker 04 4437 Programmable Logic Controller PLC 08 1104 WP081104 Compressor Tray Assembly 08 4649 WP0...

Страница 25: ...NM20ZA Service Manual Rev 14 NM20ZA Service Manual Revision 13 Notes 24 ...

Страница 26: ...NM20ZA Service Manual Rev 14 NM20ZA Service Manual Revision 13 16 Maintenance Log Model NM20ZA Serial number Work Done Remarks Date Name 25 ...

Страница 27: ...quipment Have surplus equipment taking up shelf space We ll give it a new home Learn more Visit us at artisantg com for more info on price quotes drivers technical specifications manuals and documentation Artisan Scientific Corporation dba Artisan Technology Group is not an affiliate representative or authorized distributor for any manufacturer listed herein We re here to make your life easier How...

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