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PATON 

MultiPRO series

 DC MMA/TIG/MIG/MAG

 

5.1.1 WELDING CYCLE – MIG/MAG-2T 

 

See  Clause  6.1  for  sequence  of  changing  the  value  of  any  function  in  the 

current welding mode. 

 

5.1.2 FUNCTION OF BUTTON ON A 2T TORCH 

It  is  used  in  welding  of  short  and  medium  length  welds.  The  function  is  as 

follows:  when  pressing  the  button  on  the  torch,  the  control  signal  enters  the 
control unit, the function of pre-purging the welding zone with gas during the time 
[t.Pr]  (the  gas  valve is opened) is  processed,  then  a signal is  given  to  turn  on  the 
source and the wire feed motor. From now on, the welding process begins; at the 
same time, the function of smoothly entering the welding mode during the [t.uP] 
time is worked out, as well as additional functions can be worked out (for example, 
a pulsed mode, which we will discuss in detail in the following clauses) given on the 
cyclogram  in  Clause  5.1.  After  the  button  is  released,  the  function  of  arc  current 
fade‐out  and  wire-feeding  speed  during  the  [t.dn]  time  is  tested,  and  then  the 
source turns off. Next, the function of the post‐purging of the welding zone with 
shielding  gas  during  the  [t.Po]  time  is  worked  out  (the  gas  valve  is  closed  with  a 
delay). 

t, s 

t, s 

t, s 

Содержание MultiPRO Series

Страница 1: ...1 PATON MultiPRO series DC MMA TIG MIG MAG...

Страница 2: ...PATON MultiPRO series DC MMA TIG MIG MAG 2...

Страница 3: ...Arc current fade in function 23 4 7 Arc current fade out function 23 4 8 Crater filling current function 23 4 9 Function of post purging with shielding gas 23 4 10 Pulsed current welding function 23 5...

Страница 4: ...G welding Phase conductor cross section sq mm Maximum cable length m MultiPRO 250 3 mm 120 at most 0 8 mm at most 1 5 75 2 105 2 5 130 4 205 6 310 4 mm 160 at most 1 0 mm at most 2 75 2 5 95 4 155 6 2...

Страница 5: ...wn discretion The machines are completed with all necessary accessories for comfortable work in the modes of manual metal arc welding MMA tungsten arc inert gas welding TIG and semiautomatic metal ine...

Страница 6: ...off MMA open circuit voltage V 12 75 12 75 Arc striking voltage V 110 110 Rated power consumption kVA 6 9 7 9 6 9 7 9 Maximum power consumption kVA 11 0 11 0 Efficiency factor 90 90 Cooling forced for...

Страница 7: ...7 PATON MultiPRO series DC MMA TIG MIG MAG...

Страница 8: ...ode d permanent red light in case of malfunction e no light in case of mains voltage rise or drop beyond the normal value 6 Digital seven segment display of the wire feeding machine 7 The button of wi...

Страница 9: ...r shielding gas supply when using an argon torch 2 START UP Attention Before start up and commissioning please read the section Safety rules Clause 15 2 1 INTENDED USE The welding machine is designed...

Страница 10: ...oltage of 3 400V 20 with neutral wire Attention All manufacturer s warranty liabilities become void if the single phase machine MultiPRO 250 is connected to mains voltage exceeding 270V Such a situati...

Страница 11: ...sition I set the MMA welding mode by pressing the button 4 the modes switch over end around use buttons 2 to set the main parameter which is welding current if necessary additional functions of weldin...

Страница 12: ...the Hot Start value in such a case The result is achieved by the following means In the moment of arc striking welding current increases by the default value of 40 for a short time Example welding wit...

Страница 13: ...et Arc Force magnitude and a trigger level to unnecessarily high value because at high limit values especially during welding with thin electrodes less than 3 2mm in diameter affects actuation of Anti...

Страница 14: ...arc is undesirable For this purpose the machine provides the possibility to set the Short Arc function Sh A to ON position By default it is set to OFF position See Clause 6 1 for sequence of changing...

Страница 15: ...uency Fr P 5 0Hz and duty ratio dut 50 by default Result current will pulse in the range from 36A to 84A with a frequency of 5Hz pulses will be of the same shape in terms of both magnitude and time If...

Страница 16: ...only be used upon approval of the equipment manufacturer Attention A common mistake is needle like electrode sharpening in this case the arc may wag from side to side A correctly sharpened electrode h...

Страница 17: ...witch over end around set the function of the button of the TIG LIFT torch by pressing button 3 until the indicator shows But in 0 2s after the button is released the machine will display current posi...

Страница 18: ...ing the work piece with the electrode The user can keep the electrode in this position for an unlimited time and when he she decides that he she is ready to proceed with welding for example he she has...

Страница 19: ...t the mains plug of the source to the supply mains set power switch 18 on the rear panel to position I set the TIG welding mode by pressing the button 4 the modes switch over end around set the functi...

Страница 20: ...nit which performs the function of weld zone pre purging with gas opens the gas valve and sends the switch on signal to the source with a time delay at the same time a high frequency high voltage puls...

Страница 21: ...lding mode by pressing the button 4 for this it is necessary to hold it for about 5 seconds The indicator will start blinking informing the user that it is ready to switch to the next welding mode You...

Страница 22: ...ime current starts dropping to the level of crater filling current and is maintained on that level until the button is released Only when the button is released for the second time the source switches...

Страница 23: ...urned off See Clause 6 1 for sequence of changing the value of any function in the current welding mode 4 8 CRATER FILLING CURRENT FUNCTION This function is essential for setting the final level of pr...

Страница 24: ...equency Fr P 10 0Hz and duty ratio dut 50 by default Result current will pulse in the range from 70A to 130A with a frequency of 10Hz pulses will be of the same shape in terms of both magnitude and ti...

Страница 25: ...ng install the source on the base of wire feeding machine for better rigidity brace the source and the base with a strap through slit type apertures on the sides of the source and tighten the strap Th...

Страница 26: ...of welding process can be adjusted see a changeover sequence in Clause 6 1 Remember to supply shielding gas In order to check its availability a button 10 is provided in the torch channel at the mome...

Страница 27: ...a signal is given to turn on the source and the wire feed motor From now on the welding process begins at the same time the function of smoothly entering the welding mode during the t uP time is work...

Страница 28: ...ol signal enters the control unit the function of pre purging the welding zone with gas the gas valve is opened is processed then after the first release of the button a signal is given to turn on the...

Страница 29: ...necessary to protect the weld zone from the harmful effects of atmospheric air and consists in pre purging the weld zone with shielding gas before the arc striking By default the pre purging time t P...

Страница 30: ...the value of any function in the current welding mode Use the left source indicator and the right indicator of the wire feeding machine 5 7 PULSED VOLTAGE WELDING FUNCTION This function is designed to...

Страница 31: ...the welding process and the mixing of the weld pool will change This is necessary in the situation when a user has reduced base current and provided maintenance of stable welding process using pulses...

Страница 32: ...6 1 Button 4 on the front panel of the machine is responsible for selecting the welding mode this will be discussed in Clause 6 2 Button 2 on the front panel of the source is responsible for changing...

Страница 33: ...reset them to standard factory values just hold button 3 that is used to enter the function menu If the machine has a system of protection against unauthorized access to the function menu then pressin...

Страница 34: ...is the ratio of larger current cycle to pulse spacing in percent 50 by default a 20 80 increment 1 TIG welding mode 0 2 main parameter CURRENT 100A by default a 12 250 increment 1 1 But torch button m...

Страница 35: ...Pr pre purging with shielding gas time 0 1s by default a 0 1 25 0s increment 0 1s 3 t P0 post purging with shielding gas time 1 5s by default a 1 25 0s increment 0 1s 4 t uP voltage fade in time 0 1s...

Страница 36: ...ensure proper operation of the machine for many years adhere to several rules conduct inspection in accordance with safety practices within the established time intervals see Safety rules chapter if t...

Страница 37: ...any mode of transport which provides its integrity complying with all transportation rules established for this mode of transport 12 TECHNICAL SPECIFICATIONS Attention If a source is designed for spe...

Страница 38: ...e Warranty operation life is ___ years from the sale date specified in the data sheet Warranty servicing does not include replacement of consumable parts that have worn out in the course of operation...

Страница 39: ...DOUS GASES AND VAPOURS if smoke and hazardous gases emerge in the operating zone remove them with special means provide sufficient fresh air inflow arc radiation field must be free from solvent vapour...

Страница 40: ...additional to the manual adhere to general and local safety and environmental rules all instructions on the welding machine shall be kept readable STRAY WELDING CURRENTS make sure that the mass cable...

Страница 41: ...41 PATON MultiPRO series DC MMA TIG MIG MAG Schematic electrical diagram of the PATON MUltiPRO 250 DC MMA TIG MIG MAG...

Страница 42: ...42 16 ACCEPTANCE CERTIFICATE Arc inverter rectifier PATON MultiPRO 250 250 400V Serial number ________________MF has been approved for operation Sale date _________________ _____ 20____ Place of seal...

Страница 43: ..._____________________________________________________ ____________________________________________________________________ Date of receipt for repair _________________ _____ 20____ __________________...

Страница 44: ...____________________________________________________ ____________________________________________________________________ Date of receipt for repair _________________ _____ 20____ __________________ s...

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