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PATON 

VDI-SERIES PRO 

 DC MMA/TIG/MIG/MAG  

 

-23- 

1.

 

Insert the plug of the grounding cable into socket B (-) of the welding unit. 

2.

 

Connect the grounding cable to the workpiece. 

3.

 

Connect the jumper cable not less than 16 mm

2

 in cross-section area to socket A 

(+) of the welding unit and to the power terminal of the electrode wire feeding unit, 
which  may  be  marked  diversely,  depending  on  the  design  of  the  specific  wire 
feeding unit. 

4.

 

Connect  the  welding  torch  for  semiautomatic  arc  welding  to  the  electrode  wire 
feeding unit. 

5.

 

Connect the pressure reducer to the fitting of the cylinder with CO

2

 or Ar + CO

2

 

protective gas. 

6.

 

Connect the gas hose to the pressure reducer of the gas cylinder and the fitting of 
the electrode wire feeding unit. The method of connection may be arbitrary. 

7.

 

Open the shut-off valve of the gas cylinder. Check the tightness of the connection 
with the gas cylinder. 

8.

 

Connect the electrode wire feeding unit to the power supply system (if the unit is 
designed for independent power supply). 

9.

 

Switch on the electrode wire feeding unit by using the corresponding power switch 
of the unit. 

10.

 

Connect  the  power  cable  of  the  welding  unit  to  the  outlet  of  the  power  supply 
system. 

11.

 

Set switch 7 on the rear panel of the welding unit to position I (switching on). 

12.

 

Press button 5 and hold the button not less than 5 s to select the semiautomatic arc 
welding process (MIG/MAG). The display of the welding unit will blink, warning 
the  operator  that  the  unit  is  ready  to  switch  to  the  next  welding  process.  If  the 
semiautomatic  arc  welding  process  has  been  missed  in  the  process  of  selection, 
press button 5 again for sequentially selecting the welding process required. 

13.

 

Set the specified welding voltage by buttons 3. 

14.

 

Set  the  specified  electrode  wire  feed  velocity  by  the  corresponding  adjusting 
potentiometer of the electrode wire feeding unit. 

 

If required, perform the additional functions specified for the semiautomatic arc welding process 

(see Section 6.1). 

Do not forget to provide the supply of protective gas. If you have no experience in setting 
optimal gas pressure for welding the specific parts, first set the pressure so that it exceeds 
the expected optimal pressure by about 0.2 MPa. In this mode, the increased pressure will 
not  affect  the  welding  process  and  will  only  induce  the  increased  consumption  of 
protective gas. In the future, fulfill the general instructions concerning semiautomatic arc 
welding.  For  welding  with  any  wire  diameter  in  the  range  of  0.6  …  1.2  mm,  set  the 
medium electrode wire feed velocity of 7 … 10 m/min and the medium welding voltage 
of about 19 V. Notwithstanding that these parameters are not optimal, they are sufficient 
for welding  if the  stable  and  uniform  wire  feed is provided. In order to achieve  better 
results, set the optimal  welding voltage, by buttons 3, and electrode wire feed velocity 
according to the general instructions on semiautomatic arc welding. Remember that the 
parameters to be set are different for different welding processes. 

 

Содержание MMA-160P

Страница 1: ...PATON VDI SERIES PRO DC MMA TIG MIG MAG 1...

Страница 2: ...unit 17 3 7 Short arc welding mode 17 3 8 Reduction of open circuit voltage 17 3 9 Welding at pulse welding current 18 4 Argon arc welding process TIG 19 4 1 Preparing the welding unit for operation 1...

Страница 3: ...arc welding process TIG 28 7 3 Semiautomatic arc welding process MIG MAG 28 8 Operation with an electric generator 29 9 Maintenance 29 10 Storage 30 11 Transportation 30 12 Specification data 30 13 D...

Страница 4: ...CODE 35105 VAT PL8133751525 I the undersigned declare under our sole responsibility that the product listed below complies with the following Directives Product DIGITAL INVERTER RECTIFIERS Type PATON...

Страница 5: ...MMA welding process mm Set current for MMA and TIG welding processes A Electrode wire diameter for a MIG MAG welding process mm Cross section area of the power cable conductor mm2 Maximum cable lengt...

Страница 6: ...5 60 6 mm for a free melting electrode 4 0 100 6 0 150 1 GENERAL INFORMATION The digitally controlled rectifier welding units PATON VDI 160P VDI 200P and VDI 250P are designed for direct current gas s...

Страница 7: ...ansformer are significantly reduced as compared with other welding units with similar characteristics The basic advantages of the PATON welding units are the following 1 The possibility to adjust weld...

Страница 8: ...er supply voltage 50 60 Hz V 230 230 230 Rated power supply current A 18 21 25 28 32 36 Rated welding current A 160 200 250 Maximum operating current A 215 270 335 Operating load factor 70 at 160 A 10...

Страница 9: ...width height mm 325 245 250 325 245 250 325 245 250 Weight without the coil and accessories kg 5 4 5 6 5 7 Protection class IP 33 IP 33 IP 33 These Professional Series welding units are protected agai...

Страница 10: ...NNECTORS 1 Unit of measurement for the current displayed parameter a V volt b A ampere c percent d s second 2 Digital seven segment display 3 Buttons for increasing or decreasing the selected paramete...

Страница 11: ...er or higher than the rated voltage A The bayonet connector socket for connecting a The electrode cable or the grounding cable in some cases when special electrodes are used for welding for the manual...

Страница 12: ...against atmospheric condensate drops WARNING After completing welding works in hot weather or completing intensive welding works in any weather switch off the welding unit only after at least 5 minute...

Страница 13: ...The power supply connector power cable cross section area and supply line fuses should be selected with consideration for the technical characteristics of the welding unit 2 4 REQUIREMENTS FOR AN ELE...

Страница 14: ...welding process If the manual arc welding process has been missed during the selection press and hold button 5 again for sequentially selecting the welding process required 7 Set the specified welding...

Страница 15: ...t may be increased in order to improve the conditions for arc starting when the welding unit is connected to a reliable power supply system but the increased current can cause burn out when welding th...

Страница 16: ...ty of arc in short arc welding mode when the welding unit is connected to a reliable power supply system but the increased current in this mode can cause burn out when welding thin parts Therefore it...

Страница 17: ...it is sometimes required to increase the threshold u AF value for the reduced voltage welding function to 18 V The procedure for changing the values of the operational parameters of the welding unit...

Страница 18: ...50 To activate the function set the current pulse amplitude Po P higher than 0 The current pulse amplitude should be set in percentage of the welding current specified for the welding process Example...

Страница 19: ...r of the gas cylinder 6 Open the shut off valve of the gas cylinder Check the tightness of the connection with the gas cylinder 7 Connect the power cable of the welding unit to the outlet of the power...

Страница 20: ...n is set by default and is designed for welding torches with contact arc starting without using oscillators and other like devices In contrast to conventional methods of arc starting the contact arc s...

Страница 21: ...to the movement of the operator hand in manual arc welding process specifically at hard to reach places The proper adjustment of the welding process parameters in the welding at pulse welding current...

Страница 22: ...e welding unit has a special voltage current characteristic as a function of the unit output current against the voltage at the output terminals of the unit As an external electrode wire feeding unit...

Страница 23: ...f the welding unit will blink warning the operator that the unit is ready to switch to the next welding process If the semiautomatic arc welding process has been missed in the process of selection pre...

Страница 24: ...nd the stability of the welding process are improved The pulse welding current in the manual arc welding process affects the weld parameters similar to the movement of the operator hand in a manual ar...

Страница 25: ...ng mode by simultaneously varying the voltage pulse amplitude and duty cycle The aforementioned parameters should be set differently for different welding processes depending on the requirements of th...

Страница 26: ...n the front panel This switching process may appear to be lengthy but it should be noted that this process is not often required in operating the welding unit WARNING If button 5 is held for more than...

Страница 27: ...e increment 0 1 s 3 Ar F Voltage in the reduced voltage welding mode 40 default value a 0 OFF 100 at low currents positive or negative increment 1 4 u AF Threshold voltage for the reduced voltage weld...

Страница 28: ...3 Fr P Current pulse frequency 5 0 Hz default value a 0 2 50 Hz positive or negative increment 1 Hz 4 dut Duty cycle the ratio of the pulse length to the pulse repetition period 50 default value a 20...

Страница 29: ...off the welding unit and disconnect the power cable from the outlet of the power supply system Wait for about 5 minutes until static charges in the unit circuits disappear and then perform the mainten...

Страница 30: ...In this case the electrical outlet of the power supply system and the power cable of the welding unit should be selected with consideration for the actual power supply voltage Rated power supply volta...

Страница 31: ...tenance and operation resulting in damage to the device the manufacturer is not liable INSTRUCTION Before using this product please read this manual and use the instructions in this manual This instru...

Страница 32: ...of electrical devices such as the cardio stimulator Persons wearing such equipment should consult a physician before entering the area where welding work is performed Welding hoses should be arranged...

Страница 33: ...y of 6 June 2014r Dz U 2014 pos 817 Pursuant to the Ordinance of the Minister of Health on Social Welfare dated 09 07 1996 OJ No 68 pos 194 The employer is required to carry out research and measureme...

Страница 34: ...when removing the protective box in order to avoid exit of the unit system on the equipment Cleaning should be carried out carefully keeping the compressor hose at a sufficient distance to avoid damag...

Страница 35: ...f disposal of electrical equipment where it will be accepted free of charge Information on such collection points for used equipment can be found on eg websites Proper disposal helps preserve valuable...

Страница 36: ...PATON VDI SERIES PRO DC MMA TIG MIG MAG 36 17 ELECTRICAL SCHEMATIC DIAGRAM Basic electrical diagram Source PATON VDI 160 200 250 DC MMA TIG MIG MAG BVR 0400 BIS 0403 BUV 0400 V V 230V...

Страница 37: ...he Central PATON Service Center Invertech Piotr B aszkowski 9 Ludwika Zamenhofa Street Sanok City Poland zip code 38500 Head of Service Center Piotr B aszkowski Phone 48 889 226 032 e mail serwis pato...

Страница 38: ...__________________________________________________ ______________________________________________________________________ Date of reception of the welding unit for repair _____ __________ 20 ___ year...

Страница 39: ..._______________________________ ______________________________________________________________________ Faulty condition cause ______________________________________________________________________ ___...

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