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PATON

ADI 200 STANDARD TIG/MMA MIG/MAG

17. ELECTRICAL SCHEMATIC DIAGRAM

elec

ica

diagr

our

ADI

-200S

IG/M

CURRENT

~ 230 V

BUV-0400

-0400

-0403

Содержание ADI 160 STANDARD

Страница 1: ...0 P a g e PATON ADI 200 STANDARD TIG MMA MIG MAG...

Страница 2: ...UNIT 14 3 7 SHORT ARC WELDING MODE 14 3 8 REDUCTION OF OPEN CIRCUIT VOLTAGE 14 3 9 WELDING AT PULSE WELDING CURRENT 15 4 ARGON ARC WELDING PROCESS TIG 16 4 1 ARGON ARC WELDING PROCESS WITH TIG LIFT FU...

Страница 3: ...CHOOSING A LANGUAGE ON THE DEVICE 30 6 2 SWITCHING TO THE REQUIRED FUNCTION 30 6 3 SWITCHING TO THE REQUIRED WELDING PROCESS 31 6 4 RESETTING ALL FUNCTIONS CURRENT WELDING METHOD 31 7 GENERAL LIST OF...

Страница 4: ...duct in series production are in conformity with the product sample detailed in this report The applicant should hold the whole technical report at disposal of the competent all the right Applied EC D...

Страница 5: ...IG MAG welding process mm Cross section area of the power cable conductor mm2 Maximum cable length m PATON ADI 160 STANDARD 2 mm Not more than 80 A Not more than 0 6 1 75 1 5 115 2 155 2 5 195 4 310 3...

Страница 6: ...xcess and low power supply voltage Due to the increased frequency of the input voltage of the rectifier transformer of the welding unit the weight and overall dimensions of the transformer are signifi...

Страница 7: ...60 Welding current control range A 8 160 10 200 Welding voltage control range V 12 28 12 28 Diameter of a stick electrode mm 1 6 4 0 1 6 5 0 Diameter of electrode wire mm 0 6 1 0 0 6 1 0 Welding proce...

Страница 8: ...imum current A Cross section area of the cable conductor mm2 Cable designation 1 10 m Not more than 160 16 mm2 KG 1 16 2 16 m Up to 200 25 mm2 G 1 25 These Standard Series welding units are protected...

Страница 9: ...sly lights green when the welding unit in the operating mode and in the manual arc welding process b Continuously lights red when a fault has occurred or the welding unit is overheated in any operatin...

Страница 10: ...n 15 Safety instructions before setting the welding unit into operation 2 1 PROPER USE The welding unit is designed for manual covered electrode arc welding MMA argon arc welding TIG and gas shielded...

Страница 11: ...3 CONNECTION TO A POWER SUPPLY SYSTEM The commercial welding unit is rated for an input power supply voltage of 230 V 30 13 ATTENTION If the input power supply voltage of the welding unit exceeds 270...

Страница 12: ...desired welding method has been skipped press the button 4 again the methods are switched over and over again 7 Holding the button 3 for about 5 seconds we gain access to the locked functions of the w...

Страница 13: ...conditions this method of arc starting is the only possible one The welding current may be increased in order to improve the conditions for arc starting when the welding unit is connected to a reliab...

Страница 14: ...y of arc in short arc welding mode when the welding unit is connected to a reliable power supply system but the increased current in this mode can cause burn out when welding thin parts Therefore it i...

Страница 15: ...se it is sometimes required to increase the threshold value TRESHHOLD ARC FORCE for the reduced voltage welding function to 18 V 3 7 SHORT ARC WELDING MODE This short arc welding mode should be used i...

Страница 16: ...OF PULSE current pulse frequency FREQUENCY OF PULSE and duty cycle DUTY CYCLE OF PULSE By default the current pulse amplitude is 0 OFF that is the function is switched off the current pulse frequency...

Страница 17: ...e connection with the gas cylinder 7 Connect the power cable of the welding unit to the outlet of the power supply system 8 Set switch 9 on the rear panel of the welding unit to position I switching o...

Страница 18: ...e formation of current surge at the instant of time of the arc starting As a result disintegration of the no consumable tungsten electrode and ingress of the electrode particles into the weld can be p...

Страница 19: ...h 9 on the rear panel of the welding unit to position I switching on 11 Switch the button 4 to the TIG welding position if the desired welding method has been skipped press the button 4 again the meth...

Страница 20: ...as supply valve When the control button of the welding torch is pressed the control signal is generated and transmitted to the controller of the welding unit On this control signal the gas supply valv...

Страница 21: ...the rear panel of the welding unit to position I switching on 11 Switch the button 4 to the TIG welding position if the desired welding method has been skipped press the button 4 again the methods ar...

Страница 22: ...th two differences According to the first difference at the start of welding when the control button is held down after the first pressing the weld area has been purged with gas before welding and the...

Страница 23: ...torch This function prevents the spillage of molten metal in the welding pool Additionally during the period Rise Time of the linear increase of welding current it is possible to accurately locate the...

Страница 24: ...ses the graininess of the weld metal As a result of the improved weld quality the weld strength increases To activate this function it is necessary to set the following three operational parameters of...

Страница 25: ...r Operations required to set these parameters for the current welding process are described in Section 6 1 Figure 4 Welding process ladder button operation mode TIG DC 4T pulse 5 SEMIAUTOMATIC ARC WEL...

Страница 26: ...while the polarization cable in the feeder 8 should be attached to the welder socket B 4 Connect the grounding cable to the workpiece 5 Connect the MIG MAG welding torch to the connector 7 in wire fe...

Страница 27: ...Check correct shielding gas flow using the button 4 on the Gas Test feeder 19 By using the button 1 in the welding machine we can adjust the welding voltage and the value of additional function of th...

Страница 28: ...ng For welding with any electrode wire diameter in the range of 0 6 1 2 mm set the medium electrode wire feed velocity of 7 10 m min and the medium welding voltage of about 19 V Notwithstanding that t...

Страница 29: ...G PROCESS This function is designed for the smooth welding of a welding crater which can be formed in the welding pool due to electromagnetic blow forces generated by the welding arc The crater so for...

Страница 30: ...lding process voltage pulse amplitude POWER OF PULSE voltage pulse frequency FREQUENCY OF PULSE and duty cycle DUTY CYCLE OF PULSE By default the voltage pulse amplitude is 0 OFF that is the function...

Страница 31: ...ial selection of any function in the current welding process is provided 2 If the button is pressed and held more than 5 s the sequential selection of any welding process is provided 3 If the button i...

Страница 32: ...ons and parameters of the welding unit will return to the default factory set values These operations for setting default parameter values should be performed individually for all the welding processe...

Страница 33: ...rging 3 0 s default value a 1 0 25 0 s positive or negative increment 0 1 s PRIMARY ARC Initial current pilot arc current 15 A default value a 8 40 A positive or negative increment 1 A for ADI 160S b...

Страница 34: ...e following conditions are satisfied Electrode diameter mm Set welding current in the MMA and TIG welding processes A Electrode wire diameter in the MIG MAG welding process mm Minimum power of the gen...

Страница 35: ...hym zamkni tym pomieszczeniu w temperaturze nie ni ej 5 0 W pomieszczeniu nie mog wyst powa opary kwas w lub innych substancji chemicznie czynnych 11 TRANSPORTATION Zapakowane urz dzenie mo e by trans...

Страница 36: ...Warranty commitments are cancelled in case of mechanical damage Term of the main guarantees for welding inverter series STANDARD is 5 years The basic warranty period is calculated from the date of sa...

Страница 37: ...nty a month and year of the machine set by serial number 1 In case of loss of the passport holder 2 In the absence of a correct or even any passport fill the seller in the sale of the machine 3 In the...

Страница 38: ...c with uncovered eyes Arc and splinters may cause skin burns or flames so always wear a protective mask fitted with a darkened filter glasses should be equipped with glass filter grade DIN 9 10 Any un...

Страница 39: ...ECTRIC POWER SOURCES It is forbidden to work with damaged welding wires or on wet substrates Welding cables should be strong undamaged and insulated Weakened connections and damaged cable must be repl...

Страница 40: ...he equipment you should get information on approved collection systems from our local representative By applying this European Directive you will protect the environment and human health If you would...

Страница 41: ...40 P a g e PATON ADI 200 STANDARD TIG MMA MIG MAG 17 ELECTRICAL SCHEMATIC DIAGRAM Basic electrical diagram Source PATON ADI 200S DC TIG MMA MIG MAG CURRENT 230 V BUV 0400 BVR 0400 BIS 0403...

Страница 42: ...nature of the seller Central PATON Service Center Przemys owa 14 Street Rzesz w City Poland zip code 35105 Head of Service Center Piotr B aszkowski Phone 48 22 290 86 96 e mail service patonwelding be...

Страница 43: ...FAULTY CONDITION CAUSE Tel Technical support 48 22 290 86 96 Address of the service center 35105 Poland Rzesz w 14 Przemys owa Street DATE OF REPORT TO REPAIR DATE OF SERVICE REPAIR ________________ _...

Страница 44: ...NDITION CAUSE Tel Technical support 48 22 290 86 96 Address of the service center 35105 Poland Rzesz w 14 Przemys owa Street DATE OF REPORT TO REPAIR DATE OF SERVICE REPAIR ________________ __________...

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