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OPERATOR’S SECTION

L-B B5L0082/PAT 031-300-190-015 REVISION D 04/15/99

27

PA

L o a d S h e a v e

Figure 2. SKM 500 Linerider

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Содержание EI65

Страница 1: ...L B B5L0082 PAT 031 300 190 015 REVISION D 04 15 99 ANGLE LENGTH RADIUS LOAD INDICATOR SYSTEM EI 65 OPERATOR S AND CALIBRATION MANUAL Link Belt Construction Equipment LATTICE BOOM CRANES...

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Страница 3: ...d warranties of merchantability and fitness for a particular purpose PAT shall not be liable for errors contained herein or for incidental or consequential damages in connection with the furnishing pe...

Страница 4: ......

Страница 5: ...Setting of Boom Height Presets 16 6 OPERATION 21 7 SERVICE AND MAINTENANCE 21 8 TROUBLESHOOTING 22 CALIBRATION SECTION 1 GENERAL INFORMATION 24 2 WARNINGS 24 3 ESSENTIAL INFORMATION AND SETUP FOR CALI...

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Страница 7: ...perating and calibration information 2 WARNINGS The EI 65 is an operational aid that warns a crane operator of certain approaching hazardous conditions that could cause damage to equipment and personn...

Страница 8: ...onductor for the anti two block switches The crane load is measured by running line tensiometers attached to the upper side of the boom 3 1 System Function After ignition of the engine the system star...

Страница 9: ...082 PAT 031 300 190 015 REVISION D 04 15 99 3 Fig 1 Components of the PAT System EI 65 5 6 2 3 1 4 1 2 3 4 6 5 112000 120 47 5 81 0 16 88 5 EI6 1 EI65 Console 2 Cable Reel 3 Angle Sensor 4 Junction Bo...

Страница 10: ...is located in the operator s cabin in front of the operator This unit contains different displays and controls that are described in Section 3 3 T A R E ST OP L I MI T OK SEL ECT 112000l bs 120 0 47...

Страница 11: ...cating that a two blocking condition is approaching At the same time the Audible Alarm 4 will sound and the alarm light in the button Horn Off 5 will light up The following crane movements will be sto...

Страница 12: ...ating Conditions is described in Section 4 2 7 Button Reevings Hoist The button Reevings Hoist 7 is used for setting the number of reevings parts of line and selecting the hoist winch After pressing t...

Страница 13: ...eturn to the normal load display when the button Tare 9 is pressed a second time 10 Button OK This button 10 is used to confirm values and data which are used as input for the system The instruction t...

Страница 14: ...he PAT System EI 65 automatically starts with a programming procedure which relies on the correct entry by the crane operator This procedure consists of three parts Startup Procedure Setting operating...

Страница 15: ...erator to quickly change Reeving only Section 4 2 2 will allow the operator to quickly to change Hoist selection only Setting Operating Configuration of the Crane STEP 1 To enter new values the button...

Страница 16: ...of jib 1 To enter a new jib length the operator has to select the value by pushing the buttons UP 12 or DOWN 11 If no jib 1 is used the value 0 0 has to be selected If the operator wants to continue w...

Страница 17: ...6 to 9 by pressing the button OK STEP 10 Step 11 will be skipped if the crane is not equipped with an Auxiliary Hoist The crane operator is requested to enter the actual hoist winch Push Button OK 10...

Страница 18: ...conditions the Button DOWN 11 has to be pushed In this case the system starts again the Startup Procedure If the displayed conditions are O K the crane operator has to push Button OK 10 Then the disp...

Страница 19: ...step The operator has to read the information displayed and is instructed to answer questions by using appropriate buttons of the keyboard During the Setting Procedure the lamp in the particular butto...

Страница 20: ...om Angle Preset is displayed To enter a new value of the Maximum Boom Angle Preset the operator has to push the button UP 12 for increase and the button DOWN 11 for decrease the displayed value If the...

Страница 21: ...with Height Limit Preset Programming Procedure see Section 4 3 3 STEP 3 The actual value of the Minimum Boom Radius Preset is displayed To enter a new value of the Minimum Boom Radius Preset the oper...

Страница 22: ...hree times to skip the length angle and radius preset setting procedure Push Button DOWN 11 3 times for next step STEP 2 To select the Boom Height Preset Programming Procedure push the button OK 10 Pu...

Страница 23: ...with the displayed value he has to confirm by pushing the button OK 10 Push Button OK 10 for next step STEP 5 For verification of the previously set values the Maximum and Minimum Boom Height Preset i...

Страница 24: ...ure push the button OK 10 Push Button OK 10 for next step To skip the load preset limit push the button DOWN 11 Step 3 to 4 will be skipped when the Button DOWN is pressed STEP 3 The actual value of t...

Страница 25: ...push the button DOWN 11 Push Button DOWN 11 for next step To return to the normal data display push the button OK 10 STEP 3 For deactivation and cancellation of the previously programmed limits the o...

Страница 26: ...locking the dangerous crane movements a Check the anti two block alarm light 2 and the audible alarm by manually lifting the weight attached to the anti two block switches b Slowly raise the main boo...

Страница 27: ...e the system is properly set the operation of the EI 65 is fully automated Therefore the operator shall be thoroughly familiar with all controls warning lights load length height radius and other info...

Страница 28: ...OTING In case of a malfunction of the system a code that identifies the system malfunction will be displayed in the reeving portion of the display The error codes listed in the Malfunction Table will...

Страница 29: ...oad on aux hoist 71 Limit Length Main Boom Max Decrease length limit 72 Limit Length Main Boom Min Increase length limit 73 Limit WG Main Boom Max Decrease main boom angle 74 Limit WG Main Boom Min In...

Страница 30: ...ption and console controls 2 WARNINGS Always refer to operational instructions and load charts provided by the crane manufacturer for specific crane operation and load limits The Length Angle Radius L...

Страница 31: ...boom sections fully retracted set the length potentiometer by turning the center screw counter clockwise slowly to a soft stop Angle Sensors Align the angle sensors with the boom at zero degrees Write...

Страница 32: ...the rope With normal wear the inter core breaks down and diameter decreases See manufacture guide lines for wire rope replacement conditions Table 2 Lineriders should match the wire diameter of your...

Страница 33: ...OPERATOR S SECTION L B B5L0082 PAT 031 300 190 015 REVISION D 04 15 99 27 PA Load Sheave Figure 2 SKM 500 Linerider...

Страница 34: ...L 23 600 x 2 5 2 0 1 2 0 29 500 X is equal to the to optimum output voltage of the linerider The output voltage required in this example is 1 8 to 2 0 volts WARNING THE OPERATOR IS RESPONSIBLE FOR OPE...

Страница 35: ...from the double nut side seems to work the best after tightening the 2 nuts together Mark the wheel before and after turning to indicate how far the wheel has been turned This adjustment may have to b...

Страница 36: ...CRANE DEF Calibrates the angle sensor and defines the required geometric measurement of the crane Press OK to select 4 6 1 WG OFFSET Ensure the angle sensor is mechanically align with the boom Measur...

Страница 37: ...lp identify your configuration Press OK and proceed by entering extension lengths and angle Configure the extensions that your crane will use and enter zero for unused portions of CONFIG EXTENSION Rec...

Страница 38: ...w test load 80 of permissible line pull Check the linerider output voltage see section 3 4 1 4 9 1 Press OK to calibrate the KMD1 Main Linerider or press the arrow DOWN button to continue 4 9 2 PARTS...

Страница 39: ...t indicate the total test load The KMD TYPE must be increased or decreased If displayed load needs to be greater increase KMD TYPE Exit this section by pressing OK and restart KMD1 calibration by scro...

Страница 40: ...4 10 5 2 Use the arrows UP or DOWN to adjust the display to indicate zero load 4 10 5 3 Press OK to confirm zero load 4 10 6 KMD2 CONST Lift a test load of at least 80 of permissible line pull for the...

Страница 41: ...to any part of the calibration sections by using the arrows UP or DOWN to change calibration data Press OK to confirm 4 13 SAVE TO E EPROM Save calibration data to E Eprom by pressing OK Pressing the...

Страница 42: ...lt length of the main boom Enter the correct main boom length by pressing the UP or DOWN buttons 4 22 Press the OK button to enter the correct length 4 23 Press the DOWN button twice or until exit is...

Страница 43: ...The radius is a horizontal measurement from the crane centerline of rotation to the center of the hook block The displayed radius should be equal to or greater than the measured radius by 10 For examp...

Страница 44: ...0 190 015 Operator s Section and 031 300 190 024 Calibration Section Obsolete part number 031 300 190 024 Add step 4 14 thru 4 24 on page of Calibration Section for configurting the main boom length f...

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