K-MT 10-95/D3
Adsorption dryer
Operating manual
30/02/2020 rev02 EN
Cod: 398H272182
( Generation 3 )
Страница 1: ...K MT 10 95 D3 Adsorption dryer Operating manual 30 02 2020 rev02 EN Cod 398H272182 Generation 3...
Страница 2: ......
Страница 3: ...r installation 19 Connect piping 20 Installing the electrical connection 21 Start up 23 Requirements for initial start up 23 Setting times of the operating phases 24 Overview of operating and control...
Страница 4: ...EN User Manual 2 K MT 10 95 D3 Technical data 45 Replacement and wear part list 46 Tightening torque values 48 Logic control diagram 49 Flow diagram 51 Dimensional drawing 52...
Страница 5: ...these appliance data up to date The above stated appliance data provide for a clear identification of the dryer and its compo nents and significantly facilitate any service measures Further important...
Страница 6: ...Standard equipment Standard dryer consisting of 2 vessels filled with desiccant 1 upstream filter 1 downstream filter Piping and muffler Control system Associated documents Operating instructions pres...
Страница 7: ...h damage Danger These danger notes with a grey background warn against personal injury and or danger to life and limb danger notes help you to avoid serious or life threa tening situations for yoursel...
Страница 8: ...A sudden escape of pressure may cause serious injuries Before carrying out any work on the dryer rst depressurise the plant Risk of injury due to voltage carrying parts The electrical supply cable and...
Страница 9: ...ries compressed air for industrial use The dryer is designed for compressed air which is free from aggressive water oil and solid matter constituents As standard the dryer is intended to be sited with...
Страница 10: ...s at the dryer Signs and instructions Front view Rear view Please note the above plates and instructions attached to the dryer Ensure that they are not removed and are always readable Type plate of th...
Страница 11: ...nt must be depressurised Warning against sudden air ejection When the vessels are depressurised air flows suddenly out of the sound absorber This causes a sudden loud cracking noise Due to particles c...
Страница 12: ...orage instruc tions on page 13 Information on transportation packaging Depending on the type of transportation the dryer is delivered in different types of packag ing All transportation types the aper...
Страница 13: ...ryer The weight of the dryer is specified in the technical data section of the annex The dryer should be installed with sufficient spacing at the top sides and rear in order to be able to carry out ma...
Страница 14: ...the upper pipe bridge and thus damage it Remove the packaging of the dryer Attach suitable lifting gear to the transport lugs of the vessels see figure I Raise the dryer see figure II and remove the...
Страница 15: ...d by the owner and the installed compressed air outlet valve installed by the owner are both closed and that the dryer is depressurised Disconnect dryer from the compressed air system Disconnect the d...
Страница 16: ...eir configuration in this case refer to the enclosed dimen sional drawing Dewpoint sensor Compressed air outlet Vessel pressure gauge On Off Switch Compressed air inlet Power supply connector Upstream...
Страница 17: ...end the two chambers alternate between different operating modes Whilst in one vessel compressed air is de humidified adsorption in the other vessel the humid drying agent is prepared for another char...
Страница 18: ...ssel Pressure build up phase After dehumidification the pressure in the regenerated hollow section vessel is built up to operating pressure so that the switchover from regeneration to adsorption can t...
Страница 19: ...ronisation controller is treated as the prime controller The control system can also be equipped with an optional operation signalling contact with which the dryer operation can be monitored from an e...
Страница 20: ...eneration air changes This effect may have a negative impact on the cost effectiveness of the dryer To prevent this it is possible to replace the built in regeneration air nozzle by a nozzle with a mo...
Страница 21: ...be installed and maintained in a depressurised condition see also the installation example on page 20 All pipes couplings and connections must have the correct diameter and match the oper ating press...
Страница 22: ...onnect the dryer to the compressed air system The following figure shows an installation example Compressed air system Item Component Example of an installation with bypass line 1 Entry humid air 2 Co...
Страница 23: ...the customer Make the electrical supply cable to the dryer voltage free Secure the electrical supply cable to the dryer against switch on Undo bolt 1 on the connector and withdraw connector with seal...
Страница 24: ...and 2 on the control board see circuit diagram Hinweis The compressor synchronisation controller is a higher level controller than the pressure dew point controller When both options are in place the...
Страница 25: ...the following preconditions must have been met The pipe system is free from contaminations scales thread abrasions welding beads and other contaminations All shutdown valves are closed of the compress...
Страница 26: ...x Overview of operating and control elements ON OFF switch The ON OFF switch 2 is located to the side of the switchbox and above the mains plug 1 see figure If it is set to 0 the power supply is disco...
Страница 27: ...s of the dryer are indicated by means of 4 LEDs Depending on the operating phase the following LEDs might be on simultaneously Adsorption B1 and regeneration B2 or regeneration B1 and adsorption B2 Di...
Страница 28: ...sensor not powered Cable defective or disconnected Sensor defective LED Economy cycle 4 This LED is only relevant in units that are equipped with the optional dewpoint sensing control The diode lights...
Страница 29: ...ure equipment Check the dryer regularly for externally visible damage and defects Any changes even in its operating behaviour must be reported immediately to the competent office or person In the even...
Страница 30: ...e compressed air system downstream of the dryer is pressurised or that a start up device option see page 17 was installed into the compressed air system directly downstream of the dryer The importance...
Страница 31: ...oint sensing control With compressor synchronisation If compressor synchronisation is enabled the dryer can only be operated in conjunction with the compressor As soon as the compressor is switched of...
Страница 32: ...box shows the currently measured dewpoint The range of display is 100 C 148 F to 20 C 68 F If the set dewpoint is exceeded the system automatically completes a switchover between the chambers The dewp...
Страница 33: ...chover Note If the unit is equipped with a compressor synchronisation system rst switch off the compressor and then wait until the dryer has reached the standby phase before switching it off with the...
Страница 34: ...et valve is open If the dryer is equipped with a dewpoint sensing control system it is depressurised gradu ally according to the read measuring current If compressed air system and dryer have remained...
Страница 35: ...of the dryer These data are found on the type plate Carry out all maintenance work only when the plant has been shut down and depressur ised Bolt connections must be undone with care Note ram pressure...
Страница 36: ...terval daily 12 months 24 months 48 months See page Complete dryer Carry out visual checks and function checks 36 Vessel pressure gauge Check dam pressure For a dam pressure exceeding 0 3 bar Check mu...
Страница 37: ...ating hours e g 8000 oh has been reached After maintenance has been carried out you can use the dongle to reset the counter to 0 and delete the message from the display A dongle is enclosed with every...
Страница 38: ...eater than 0 3 bar Depressurise the dryer and shut it down see page 31 Dam pressure can be caused by a blocked muffler a blocked dust sieve or drying agent which is too old The respective necessary ma...
Страница 39: ...tion of rotation Insert new filter element and screw on tightly Renew muffler element Re engage lid cap at the top section of the housing and fix in position by means of the knurled screw Restart drye...
Страница 40: ...down the unit see page 31 Loosen the screw at the adapter 1 and disconnect signal cable with the adapter and seal Remove dewpoint sensor from the sensor cell 3 by turning the nut 2 Take the new dewpo...
Страница 41: ...vessel inspection may be prescribed to be carried out at regular intervals by an independent supervisory office For an inspection of the pressure vessels the drying agent must be removed When inspect...
Страница 42: ...e following table shows who is allowed to remedy a fault the owner s specialist personnel or the manufacturer s service engineer Table of possible faults Fault Possible cause Remedy Specialised person...
Страница 43: ...rcuit Error in control programme Restart programme No expansion Solenoid valve Y3 Y4 can not be opened Check supply voltage ca ble contacts and solenoid replace if necessary Solenoid valve Y3 Y4 can n...
Страница 44: ...tial pressure on the upstream filter is too high Check differential pressure on the upstream filter if nec renew filter element Condensate trap on the up stream filter does not work Check function of...
Страница 45: ...d Replace sensor sens o 999 Sensor not powered or cable or sensor defective Sensor sensor cable or sensor adapter defective Visual inspection check power supply 24 V to terminals 4 and 6 Replace defec...
Страница 46: ...umentation 44 K MT 10 95 D3 Annex with technical documentation This annex comprises the following information and technical documentation Technical data Replacement and wear parts list Logic control d...
Страница 47: ...e in bare Nominal temperat C K MT 10 105 1 AAP025EGFI AOP025EGMI 16 50 K MT 15 145 1 AAP025EGFI AOP025EGMI 16 50 K MT 20 200 1 AAP025EGFI AOP025EGMI 16 50 K MT 25 255 1 1 2 AAP030GGFI AOP030GGMI 16 50...
Страница 48: ...ilter elements pilot valves K MT 25 115V 230V SKK25 D3 12 K MT 35 115V 230V SKK35 D3 12 K MT 45 115V 230V SKK45 D3 12 K MT 60 to K MT 75 115V 230V SKK60 K75 D3 12 K MT 95 115V 230V SKK95 D3 12 Service...
Страница 49: ...ssure gauge Desiccant packs complete dryer Typ Order ID Content K MT 10 K MT10DESMIX Both chambers have to be filled completely with adequate desic cant packets acc to the maintenance instructions K M...
Страница 50: ...MT 10 95 D3 Tightening torque values After the performance of maintenance activities reconnect the aluminum elbows indicated in the images to the valves blocks and to the vessels by applying to the sc...
Страница 51: ...EN User Manual Annex with technical documentation K MT 10 95 D3 49 Logic control diagram Adsorption in B1 and regeneration in B2...
Страница 52: ...EN User Manual Annex with technical documentation 50 K MT 10 95 D3 Regeneration in B1 and adsorption in B2...
Страница 53: ...on K MT 10 95 D3 51 Flow diagram Item Designation 1 Upstream filter 2 Dust sieve 3 Solenoid valve block V1 V4 4 Muffler 5 Control system 6 Regeneration gas orifice plate 7 Check valve block V5 V6 8 Do...
Страница 54: ...60 1070 1070 120 K MT 15 G 1 870 570 1750 490 400 60 1320 1320 142 K MT 20 G 1 670 630 1530 490 400 60 1160 1160 143 K MT 25 G 1 670 630 1760 530 400 60 1320 1320 173 K MT 35 G 1 870 570 1420 490 400...
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Страница 56: ...co MI Italy Sede Operativa Gas Separation and Filtration Division EMEA Strada Zona Industriale 4 35020 S Angelo di Piove PD Italy tel 39 049 971 2111 fax 39 049 9701911 Web site www parker com hzd e m...
