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Parker Hannifin Corporation

Pneumatic Division Europe

www.parker.com/pde

15

S11

S21

S12

S22

S32

S42

14

24

L11

L12

Y32

S34

A1

A2

In 0

In 1

In 2

In 3

Safety Relay

PLC

24v +  - 0v

–

RESET

+

–

+

SW2 

SW1 

2

3

1

Pressure

Sensors

Solenoid

2

Solenoid

1

B1 BROWN

B5 GREY

B3 A3

BLUE

A2 WHITE

A4 BLACK

Out 0

Out 1 Out 2

S1

B4 BLACK

B2 WHITE

–

+

Integration Guide

Rockwell 440R-D22S2

FRL-SIF-120

_EU

 

Parker Pneumatic

Rockwell 440R-D22S2 Wiring Schematic with PLC to Interface to Safety Exhaust Valve

With this schematic it is possible to achieve up to Cat 3 PL d if properly implemented.

External monitoring program for Rockwell 440R-D22S2

a)  sensor error : In2 <> In3 after discrepancy time at 150 ms

b)  feedback error : In2 = In3 = In0 after installation discrepancy time

c)  If error Reset Out 1 & Out 2

Reset error only after maintenance acknowledge

Reset function

d)  IF No “feedback error” & In1 

Out0 = pulse of 2 s

*  Programs provided in this integration guide are for reference only. These programs have not been certified or tested 

unless stated otherwise.

This schematic shows 
an example of an e-stop 
circuit for reference only.

M12 Pinouts for P33

A

5

1

3

4

2

Sol 2

Sol 1

+

-

+

5

1

3

4

2

SW

1 

SW 

2

A

+

-

1   Brown
2   White
3   Blue
4   Black
5   Grey

Содержание P33

Страница 1: ...P33 Safety Exhaust Valve Integration Guide FRL SIF 120_EU...

Страница 2: ...ns designs availability and pricing are subject to change by Parker Hannifin Corporation and its subsidiaries at any time without notice Offer of Sale The items described in this document are hereby o...

Страница 3: ...s requires other aspects of the system meet these requirements such as but not limited to plumbing wiring and pulse testing Wiring examples are provided in this document and are shown using specific c...

Страница 4: ...exhaust quite as quickly when there is an internal fault condition in the valve such as when one of the redundant valve components is actuated and the other one is not actuated For this reason double...

Страница 5: ...full open it will take in order to adjust the soft start for your system The necessary setting is dependent upon the number of turns inlet pressure and downstream volume to be filled by the valve P33...

Страница 6: ...h Analog output 4 to 20mA Output response time less than 2 0 milliseconds RoHS Air and non corrosive gases Sensor face includes icons to show sensor programming status Internal circuit for open collec...

Страница 7: ...tion Guide Dimensions Standard nominal flow rate is based on 6 bar input pressure with P 1 bar Externally Monitored with Soft Start Externally Monitored No Soft Start Dimensions Ports Standard nominal...

Страница 8: ...ored redundant dual poppet Soft start Optional Valve function 3 2 way normally closed Housing material Cast aluminum Seals NBR Fasteners Stainless steel brass Silencer Steel non clog safety design Wei...

Страница 9: ...s the monitoring logic is not properly detecting this fault The P33 unit should be powered down and monitoring logic reviewed and re tested before putting into operation again If FLT light is flashing...

Страница 10: ...ll close port 1 supply and open port 2 outlet to port 3 exhaust De actuation of the valve is accomplished by turning off both solenoids simultaneously Valve Operation Faulted Condition In the event of...

Страница 11: ...ly remove the actuation signals from both solenoids both sensor outputs should switch on within 150 msec of each other Dependent upon which sensor switches on first the following faults should be dete...

Страница 12: ...switches off This fault should trigger the safety outputs to switch off in order to de energize both solenoids A B The fault should be latched in by the safety control system logic until the system is...

Страница 13: ...Sensors A B should be both switched off 7 De energize only solenoid B The safety control system should detect the fault in the valve where sensor B switches on and sensor A stays off more than 150 ms...

Страница 14: ...oration Pneumatic Division Europe www parker com pde 12 Integration Guide Safe Relay with Standard PLC FRL SIF 120_EU Parker Pneumatic Integration Guide Safe Relay with Standard PLC for applications r...

Страница 15: ...t by adjusting the switch on the front panel The configuration switch also sets the AND OR logic that is applied to the inputs Terminal Function A1 24V Supply 10 15 A2 24V Common S11 Pulse Test Output...

Страница 16: ...2 Input 1 S22 S32 S42 Example Connections to 2 N C Mechanical Contacts Single Input Monitored Reset Monitored Reset Connections LOGIC 0 1 2 3 4 5 6 7 8 DIS 440R D22S2 S32 A1 Y32 2 1 S 2 2 S 1 1 S 1 2...

Страница 17: ...t is possible to achieve up to Cat 3 PL d if properly implemented External monitoring program for Rockwell 440R D22S2 a sensor error In2 In3 after discrepancy time at 150 ms b feedback error In2 In3 I...

Страница 18: ...nal Safety Rating Cat 4 PL e Uses terminals Customer will have colored wires Can be wired with a PLC for sensor monitoring Examples include with and without pin outs and valve schematic Generic Connec...

Страница 19: ...is possible to achieve up to category 3 PL d if properly implemented This schematic shows an example of an e stop circuit for reference only External monitoring program for Schmersal SRB E 204ST a sen...

Страница 20: ...tive door Execution of the safety function s is carried out by a safety related control system This usually comprises three subsystems detecting evaluating and reacting Detecting sensors Used to detec...

Страница 21: ...Up to PL in accordance with ISO 13849 1 e Up to Safety Integrity Level SILCL to IEC 61508 3 SET RESET 1 Autostart Monitored Start 2 Cross fault detection OFF ON 3 2 single ch sensors 1 double ch sens...

Страница 22: ...ration Guide Siemens 3SK1112 FRL SIF 120_EU Parker Pneumatic Siemens Wiring Schematic with Dual Output to Interface to Safety Exhaust Valve Siemens Wiring Schematic with One Safe Output to Interface t...

Страница 23: ...cy time at 150 ms b feedback error In2 In3 In0 after installation discrepancy time c If error Reset Out 1 set error only after maintenance acknowledge Reset function d IF No feedback error In1 Out0 pu...

Страница 24: ...arker Hannifin Corporation Pneumatic Division Europe www parker com pde 22 Integration Guide FRL SIF 120 Parker Pneumatic Integration Guide Programmable Safe Relay for applications requiring Cat 4 PL...

Страница 25: ...Pneumatic Omron G9SP N10S Part Number G9SP N10S Functional Safety Rating Cat 4 PL e Uses terminal wiring Test pulsing compatibility 10 PNP Safe Inputs 4 PNP Sourcing Safe Outputs 4 PNP Sourcing Standa...

Страница 26: ...poration Pneumatic Division Europe www parker com pde 24 Integration Guide Omron G9SP N10S FRL SIF 120_EU Parker Pneumatic Omron G9SP N10S Test Pulse on Sensors Safety I O Terminal Settings Safety I O...

Страница 27: ...discrepancy time 150 msec c Loss of pressure error So0 So1 1 AND Si0 Si1 0 followed by Si0 1 OR Si1 1 AND So0 So1 1 d System pressure error So0 So1 1 AND Si0 Si1 1 for x amount of time where x is syst...

Страница 28: ...module Interface extension module 24V 0V A2 A1 O3 O2 O1 O0 I15 I14 I13 I12 I7 I6 I5 I4 I11 I10 I9 I8 IM3 IM2 IM1 IM0 IM19 IM18 IM17 IM16 T3M23 T2M22 T1M21 T0M20 Integration Guide Pilz PNOZ FRL SIF 120...

Страница 29: ...operly implemented M12 Pinouts for P33 M12 Pinouts for P33 A 5 1 3 4 2 Sol 2 Sol 1 1 Brown 2 White 3 Blue 4 Black 5 Grey 5 1 3 4 2 SW 1 SW 2 B A 5 1 3 4 2 Sol 2 Sol 1 1 Brown 2 White 3 Blue 4 Black 5...

Страница 30: ...g Cat 4 PL e Software configured safety relay 22 safety I O with embedded serial port USB programming port 2 plug in slots 24 V DC Generic Connection Example from Rockwell Catalog Input Devices with M...

Страница 31: ...osed indicator remains ON After approximately 50 ms the output devices D1 D4 turn OFF and the Feedback Closed indicator remains ON Each time the reset button is pressed the output turns ON momentarily...

Страница 32: ...ws an example of an e stop circuit for reference only This schematic shows an example of an e stop circuit for reference only Rockwell Wiring Schematic without sensor test pulse to Interface to Safety...

Страница 33: ...ring program for Rockwell 440C CR30 a If I 5 I 6 I 0 I 1 1 AND no faults present THEN SET O 18 O 19 1 when commanded b Sensor discrepancy error I 7 I 8 max discrepancy time 150 msec c Loss of pressure...

Страница 34: ...Parker Hannifin Corporation Pneumatic Division Europe www parker com pde 32 Integration Guide FRL SIF 120_EU Parker Pneumatic Integration Guide Safe PLC I O for applications requiring Cat 4 PL e...

Страница 35: ...r W O Test Pulse A P2 Save Input even P3 0V Input Power P4 Save Input odd P5 24 VCD W or W O Test Pulse B 1 1 4 5 2 2 6 3 P1 P3 P4 P2 P1 P2 P4 P3 P1 P2 P3 P4 P5 P1 P2 P3 P4 P5 WIRING INFORMATION P1 24...

Страница 36: ...ic it is possible to achieve up to category 4 PL e if properly implemented With this schematic it is possible to achieve up to category 4 PL e if properly implemented M12 Pinouts for P33 M12 Pinouts f...

Страница 37: ...or I0 I1 max discrepancy time 150 msec c Loss of pressure error O0 O1 1 AND I0 I1 0 followed by I0 1 OR I1 1 AND O0 O1 1 d System pressure error O0 O1 1 AND I0 I1 1 for x amount of time where x is sys...

Страница 38: ...IP networks and provide various features for a safety system Use the modules to construct a safety control network system that meets the following requirements up to and including Safety Integrity Lev...

Страница 39: ...ate AND no faults present THEN SET O0 O1 1 when commanded b Sensor discrepancy error I0 I1 max discrepancy time 150 msec c Loss of pressure error O0 O1 1 AND I0 I1 0 followed by I0 1 OR I1 1 AND O0 O1...

Страница 40: ...nsions over EtherNet IP networks and provide various features for a safety system Use the modules to construct a safety control network system that meets the following requirements up to and including...

Страница 41: ...nded b Sensor discrepancy error I0 I1 max discrepancy time 150 msec c Loss of pressure error O0 O1 1 AND I0 I1 0 followed by I0 1 OR I1 1 AND O0 O1 1 d System pressure error O0 O1 1 AND I0 I1 1 for x...

Страница 42: ...application dependent Safety Input 1 Safety Input 1 Channel Mode Test Pulse from Test Output Safety Input 1 Test Source Test Output 1 Safety Input 2 Safety Input 2 Channel Mode Safety Input Safety Inp...

Страница 43: ...l 2 Sol 1 1 Brown 2 White 3 Blue 4 Black 5 Grey 5 1 3 4 2 SW 1 SW 2 B 1 Brown 2 White 3 Blue 4 Black 5 Grey 5 1 3 4 2 SW 1 SW 2 B 5 1 3 4 2 Sol 1 Sol 2 D 1734 IB8S 1734 IB8S 1734 OB8S 1734 OBV2S Modul...

Страница 44: ...I0 I1 0 followed by I0 1 OR I1 1 AND O0 O1 1 d System pressure error O0 O1 1 AND I0 I1 1 for x amount of time where x is system pressurization time dependent on volume Default 3 secs e IF sensor disc...

Страница 45: ...ess signal 1oo2 evaluation The wiring is carries out at the appropriate connection module The figures below illustrate an example wiring diagram for channel groups 1 and 2 Wiring two leads in parallel...

Страница 46: ...ommanded b Sensor discrepancy error I0 I1 max discrepancy time 150 msec c Loss of pressure error O0 1 AND I0 I1 0 followed by I0 1 OR I1 1 AND O0 1 d System pressure error O0 1 AND I0 I1 1 for x amoun...

Страница 47: ...tegration Guide Siemens Simatic S7 FRL SIF 120_EU Parker Pneumatic Siemens Simatic S7 Part Number Simatic S7 Functional Safety Rating Cat 4 PL e Uses Terminals Customer will have colored wires Central...

Страница 48: ...P M P M F DQ DC M K1 L M DQa 0 DQa 0 DQa 1 DQa 1 DQa 2 DQa 2 DQa 3 DQa 3 0 0 1 1 2 2 3 3 L M P M P M P M P M F DQ DC M K2 Application 3 Wiring external contactors Parallel connected between P and M Ap...

Страница 49: ...e Output without Sensor Test Pulse Version AC to Interface to Safety Exhaust Valve Siemens Wiring Schematic Safe Output without Sensor Test Pulse Version CC to Interface to Safety Exhaust Valve With t...

Страница 50: ...me 150 msec c Loss of pressure error O0 1 AND Dia 0 Dib 0 0 followed by Dia 0 OR Dib 0 AND O0 1 d System pressure error O0 1 AND Dia 0 Dib 0 1 for x amount of time where x is system pressurization tim...

Страница 51: ...Example from Turck Catalog Meaning Power IN X2 Power OUT C0 FDI0 1 safety input C1 FDI2 3 safety input C2 FDX4 5 safety in output C3 FDX6 7 safety in output C4 DXP8 9 standard in outputs safe shutdow...

Страница 52: ...atalog Safety Integrity Level Performance Level Category The devices are rated for applications up to SIL3 according to EN IEC 61508 and EN EC 62061 Category 4 PL e according to EN ISO 13849 1 V1 C4 4...

Страница 53: ...commanded b Sensor discrepancy error I0 I1 max discrepancy time 150 msec c Loss of pressure error O4 1 AND I0 I1 0 followed by I0 1 OR I1 1 AND O4 1 d System pressure error O4 1 AND I0 I1 1 for x amou...

Страница 54: ...ker com PT Portugal Tel 351 22 999 7360 parker portugal parker com RO Romania Bucharest Tel 40 21 252 1382 parker romania parker com RU Russia Moscow Tel 7 495 645 2156 parker russia parker com SE Swe...

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