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Pneumatic Division

Richland, Michigan 49083 
269-629-5000

PDNSG-1

Safety Guide For Selecting And Using Pneumatic Division Products And Related Accessories

WARNING:

FAILURE OR IMPROPER SELECTION OR IMPROPER USE OF PNEUMATIC DIVISION PRODUCTS, ASSEMBLIES OR RELATED 
ITEMS (“PRODUCTS”) CAN CAUSE DEATH, PERSONAL INJURY, AND PROPERTY DAMAGE.  POSSIBLE CONSEQUENCES 
OF FAILURE OR IMPROPER SELECTION OR IMPROPER USE OF THESE PRODUCTS INCLUDE BUT ARE NOT LIMITED TO:

• Unintended or mistimed cycling or motion of machine members or failure to cycle
• Work pieces or component parts being thrown off at high speeds.
• Failure of a device to function properly for example, failure to clamp or unclamp an associated item or device.
• Explosion
• Suddenly moving or falling objects.
• Release of toxic or otherwise injurious liquids or gasses.
Before selecting or using any of these Products, it is important that you read and follow the instructions below.

1. GENERAL INSTRUCTIONS

 

1.1. Scope:

 This safety guide is designed to cover general guidelines on the installation, use, and maintenance of Pneumatic Division  

 

 

Valves, FRLs (Filters, Pressure Regulators, and Lubricators), Vacuum products and related accessory components. 

 

1.2. Fail-Safe:

 Valves, FRLs, Vacuum products and their related components can and do fail without warning for many reasons. Design all 

 

systems and equipment in a fail-safe mode, so that failure of associated valves, FRLs or Vacuum products will not endanger persons    

 

or property.

  1.3  Relevant International Standards:

 For a good guide to the application of a broad spectrum of pneumatic fluid power devices see:    

 

ISO 4414:1998, Pneumatic Fluid Power – General Rules Relating to Systems. See www.iso.org for ordering information.

 

1.4. Distribution:

 Provide a copy of this safety guide to each person that is responsible for selection, installation, or use of Valves, FRLs 

 

or Vacuum products. Do not select, or use Parker valves, FRLs or vacuum products without thoroughly reading and understanding this  

 

safety guide as well as the specific Parker publications for the products considered or selected.

 

1.5. User Responsibility:

 Due to the wide variety of operating conditions and applications for valves, FRLs, and vacuum products Parker 

 

and its distributors do not represent or warrant that any particular valve, FRL or vacuum product is suitable for any specific end use  

 

 

system. This safety guide does not analyze all technical parameters that must be considered in selecting a product. The user, through   

 

its own analysis and testing, is solely responsible for: 

 

•  Making the final selection of the appropriate valve, FRL, Vacuum component, or accessory.

   

•  Assuring that all user’s performance, endurance, maintenance, safety, and warning requirements are met and that the application    

 

  presents no health or safety hazards.

   

•  Complying with all existing warning labels and / or providing all appropriate health and safety warnings on the equipment on which    

 

  the valves, FRLs or Vacuum products are used; and,

   

•  Assuring compliance with all applicable government and industry standards.

 

1.6. Safety Devices:

 Safety devices should not be removed, or defeated.

 

1.7.  Warning Labels:

 Warning labels should not be removed, painted over or otherwise obscured.

 

1.8. Additional Questions:

 Call the appropriate Parker technical service department if you have any questions or require any additional    

 

information. See the Parker publication for the product being considered or used, or call 1-800-CPARKER, or go to www.parker.com,    

 

for telephone numbers of the appropriate technical service department.

2. PRODUCT SELECTION INSTRUCTIONS

 

2.1. Flow Rate:

 The flow rate requirements of a system are frequently the primary consideration when designing any pneumatic system.    

 

System components need to be able to provide adequate flow and pressure for the desired application.

 

2.2. Pressure Rating:

 Never exceed the rated pressure of a product. Consult product labeling, Pneumatic Division catalogs or the  

 

 

instruction sheets supplied for maximum pressure ratings.

 

2.3. Temperature Rating:

 Never exceed the temperature rating of a product. Excessive heat can shorten the life expectancy of a product    

 

and result in complete product failure.

 

2.4. Environment:

 Many environmental conditions can affect the integrity and suitability of a product for a given application. Pneumatic  

 

 

Division products are designed for use in general purpose industrial applications. If these products are to be used in unusual  

 

 

circumstances such as direct sunlight and/or corrosive or caustic environments, such use can shorten the useful life and lead to  

 

 

premature failure of a product. 

 

2.5. Lubrication and Compressor Carryover:

 Some modern synthetic oils can and will attack nitrile seals. If there is any possibility of  

 

 

synthetic oils or greases migrating into the pneumatic components check for compatibility with the seal materials used. Consult the  

 

 

factory or product literature for materials of construction.

 

2.6. Polycarbonate Bowls and Sight Glasses:

 To avoid potential polycarbonate bowl failures: 

 

•  Do not locate polycarbonate bowls or sight glasses in areas where they could be subject to direct sunlight, impact blow, or   

 

 

  temperatures outside of the rated range.

   

•  Do not expose or clean polycarbonate bowls with detergents, chlorinated hydro-carbons, keytones, esters or certain alcohols.

   

•  Do not use polycarbonate bowls or sight glasses in air systems where compressors are lubricated with fire resistant fluids such as  

 

 

  phosphate ester and di-ester lubricants.

!

PDNSG-1
Pneumatic Division Safety Guide
ISSUED:  August 1 , 2006
Supersedes:  June 1, 2006

Содержание F31

Страница 1: ...Service IS B35 Rev 3 B35 Integral Filter Regulator Installation Service IS B75 Rev 4 B75 Filter Regulator Installation Service IS B105 Rev 3 B105 Integral Filter Regulator Installation Service IS L35...

Страница 2: ...taining rod turns out of the body during disassembly the replacement element should be installed between the adapters as described above Ensure the gasket is assembled between the top adapter and the...

Страница 3: ...lement Bowl Hand Tighten Top Adapter Element Retaining Rod O Ring Manual Drain Finger Tighten Bottom Adapter Bowl Seal Body F51 Filter F101 Filter F31 Filter Filter Element Bowl Hand Tighten Bowl Guar...

Страница 4: ...an excessive pressure drop indicates cleaning is necessary Caution Filter bowl must be cleaned with household soap only WARNING To avoid unpredictable system behavior that can cause personal injury a...

Страница 5: ...OPER USE OF THE PRODUCTS AND OR SYSTEMS DESCRIBED HEREIN OR RELATED ITEMS CAN CAUSE DEATH PERSONAL INJURY AND PROPERTY DAMAGE This document and other information from The Company its subsidiaries and...

Страница 6: ...acement labels WARNING FAILURE OR IMPROPER SELECTION OR IMPROPER USE OF THE PRODUCTS AND OR SYSTEMS DESCRIBED HEREIN OR RELATED ITEMS CAN CAUSE DEATH PERSONAL INJURY AND PROPERTY DAMAGE This document...

Страница 7: ...e Manual drain filters must be drained regularly before the separated moisture and oil reaches the bottom of the lower baffle 2 The particulate Filter Element should be removed and replaced when press...

Страница 8: ...cessive pressure drop indicates cleaning is necessary Caution Filter bowl must be cleaned with household soap only WARNING To avoid unpredictable system behavior that can cause personal injury and pro...

Страница 9: ...op PSIG Pressure Drop bar 0 1 2 3 Primary Pressure PSIG 25 100 50 75 150 1 7 3 4 5 2 6 9 10 3 Primary Pressure bar Flow dm s 3 n Flow Characteristics F71 1 4 3 8 1 2 Inch Ports WARNING FAILURE OR IMPR...

Страница 10: ...d unpredictable system behavior that can cause personal injury and property damage Disconnect electrical supply when necessary before installation servicing or conversion Disconnect air supply and dep...

Страница 11: ...Internal Auto Drains RK602MD M4 Accessories Part Bowl Description Number Type Internal Automatic Drain Plastic R Option 175 PSI Max Pressure SA602MD B D Brass RX77 Option SA605MD B D Brass R Option 1...

Страница 12: ...n excessive pressure drop indicates cleaning is necessary Caution Filter bowl must be cleaned with household soap only WARNING To avoid unpredictable system behavior that can cause personal injury and...

Страница 13: ...ating conditions and applications for these products or systems the user through its own analysis and testing is solely responsible for making the final selection of the products and systems and assur...

Страница 14: ...r replacement labels WARNING FAILURE OR IMPROPER SELECTION OR IMPROPER USE OF THE PRODUCTS AND OR SYSTEMS DESCRIBED HEREIN OR RELATED ITEMS CAN CAUSE DEATH PERSONAL INJURY AND PROPERTY DAMAGE This doc...

Страница 15: ...n model however manual draining can also be done by removing the bowl A visible coating of dirt or condensate on the filter element surface or an excessive pressure drop is an indication that cleaning...

Страница 16: ...ptions for further investigation by users having technical expertise It is important that you analyze all aspects of your application including consequences of any failure and review the information c...

Страница 17: ...t Return Spring Element Retainer and Element IMPORTANT The Filter Regulator will not operate properly if the Defector is not installed properly 9 Install Piston Assembly into Body Assembly Assemble Bo...

Страница 18: ...ct rupture can cause serious injury Do not connect regulator to bottled gas Do not exceed maximum primary pressure rating WARNING To avoid unpredictable system behavior that can cause personal injury...

Страница 19: ...3 16 18 UNEF 2B Installation All QUBE components are individually tapped NPT or BSPP to allow direct mounting to piping Also each FRL component comes equipped with the necessary screws and O rings to...

Страница 20: ...ocarbon based synthetic lubricants but before using check with the manufacturer of the lubricant or oil for compatibility with polyurethane resin TO CLEAN POLYURETHANE BOWLS USE MILD SOAP ANDWATER ONL...

Страница 21: ...Filter Element Poppet Assembly Poppet Return Spring 5 Clean and carefully inspect parts for wear or damage Wipe parts clean with soapy water or denatured alcohol but do not use denatured alcohol on pl...

Страница 22: ...uld not be covered by paint etc If masking is not possible contact your local representative for replacement labels WARNING FAILURE OR IMPROPER SELECTION OR IMPROPER USE OF THE PRODUCTS AND OR SYSTEMS...

Страница 23: ...e torque is not required Turn on air supply if leakage occurs DO NOT OPERATE conduct repairs again The lubricator is now ready for setting 3 Oil delivery adjustment To adjust oil delivery turn Adjustm...

Страница 24: ...e serious injury Do not connect regulator to bottled gas Do not exceed maximum primary pressure rating WARNING To avoid unpredictable system behavior that can cause personal injury and property damage...

Страница 25: ...through the fill port a long spout oil can must be used Slowly remove fill plug and insert tip of spout to bottom of fill port recess or oil blow back will occur Fill to within 1 2 of top of bowl usin...

Страница 26: ...se Warnings and specifications on the product should not be covered by paint etc If masking is not possible contact your local representative for replacement labels WARNING FAILURE OR IMPROPER SELECTI...

Страница 27: ...nt knob is factory set so that when turned fully clockwise no oil is delivered to the venturi for atomization and equipment is not being lubricated To adjust oil drip rate turn on the air start flow a...

Страница 28: ...ted to this product before installation servicing or conversion Operate within the manufacturer s specified pressure temperature and other conditions listed in these instructions Medium must be moistu...

Страница 29: ...Then install Bonnet Assembly to Body and tighten to 4 5 to 5 6 Nm 40 to 50 in lb B Servicing the Poppet Assembly 1 Exhaust system media pressure as previously described Then remove Bottom Plug by uns...

Страница 30: ...matter This unit has DRYSEAL pipe threads use pipe compound or tape sparingly to male threads only Install units in pipeline so that flow is with the arrow as indicated on top face of body Install as...

Страница 31: ...PSI SPR 54 C Range 0 125 PSI SPR 55 Spacer Ring in Repair Kit R55 0081 Diaphragm Assembly Relieving in Kit RKR75 SAR75 0201 Non Relieving in Kit RKR75K SAR75 0202 Inner Valve Assembly in Repair Kit SA...

Страница 32: ...icing are subject to change by The Company and its subsidiaries at any time without notice EXTRA COPIES OF THESE INSTRUCTIONS ARE AVAILABLE FOR INCLUSION IN EQUIPMENT MAINTENANCE MANUALS THAT UTILIZE...

Страница 33: ...gulators Downstream pressure must be vented before servicing regulator Caution Grease packets are supplied with kits for lubrication of seals Use only mineral based grease or oils Do not use synthetic...

Страница 34: ...the information concerning the product or systems in the current product catalog Due to the variety of operating conditions and applications for these products or systems the user through its own anal...

Страница 35: ...olenoid Nut Finger Tight Cover Plunger Assembly Spring Body Bottom Spring Screw Torque 2 8 to 4 5 Nm 25 to 40 in lb U Cup O rings O ring 2 Gasket Disc Holder Assembly Bottom Plug Torque 4 5 to 6 8 Nm...

Страница 36: ...application including consequences of any failure and review the information concerning the product or systems in the current product catalog Due to the variety of operating conditions and applicatio...

Страница 37: ...Ground should be connected to the perpendicular terminal Use only connectors that comply with DIN 43650 Form B 11 mm blade spacing Override Operation The flush non locking manual override is located...

Страница 38: ...ones Note After servicing unit turn on air supply and check for leaks If leakage occurs do not operate conduct repairs and retest Note Items marked with an are included in the service kit 1 Remove the...

Страница 39: ...PTF or BSPP SC105 1 2 3 4 Inch NPTF or BSPP Pressure Temperature Ratings Solenoid 60 to 145 PSIG 4 1 to 10 0 bar 32 F to 140 F 0 C to 60 C Weight SC75 3 25 lb 1 47 kg SC105 5 5 lb 2 49 kg Materials of...

Страница 40: ...to the inlet port gradual filling of the downstream system occurs through the adjustable needle valve Upon reaching 70 of the supply pressure the valve switches from metered flow to full flow The ram...

Страница 41: ...uit Once the desired start up speed of the downstream circuit has been reached the adjustment area can be blocked off to prevent tampering by inserting the Lockout Pin provided in the package Any furt...

Страница 42: ...ntenance safety and warning requirements are met and that the application presents no health or safety hazards Complying with all existing warning labels and or providing all appropriate health and sa...

Страница 43: ...onents Air leakage Look and listen to see if there are any signs of visual damage to any of the components in the system Leakage is an indication of worn or damaged components Damaged or degraded comp...

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