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OEM-AT6400 Installation Guide

What You Should Have

Part Name

Part Number

If an item is missing,

call the factory (see

phone numbers on

inside front cover).

OEM-AT6400...........................................................................

OEM-AT6400

Ship kit:

Must be specifically ordered .....................................

OEM-AT6400

Shipkit

Includes items below

Installation Guide for OEM-AT6400 ..................

88-014587-01

Response card for manuals...............................

88-010867-01

6000 Series Software Reference Guide............

88-012966-01

6000 Series Programmer’s Guide ....................

88-014540-01

Motion Architect User Guide .............................

88-013056-01

Motion Architect diskettes:

Disk 1 ............

95-013070-01

Disk 2 ............

95-013070-02

Operating system/DOS Support diskette:.........

95-013069-01

Warranty registration card.................................

88-013468-01

Options

VM60 Screw Terminal Adaptor ................................

VM60

60-pin Ribbon cable, 5-foot (w/ connector) .............

71-014579-01

Before You Begin

WARNINGS

The OEM-AT6400 is used to control your system's electrical and mechanical components.
Therefore, you should test your system for safety under all potential conditions. Failure to do
so can result in damage to equipment and/or serious injury to personnel.

Always remove power to the computer before:

• Installing or removing the OEM-AT6400 PC card
• Adjusting the DIP switches on the OEM-AT6400 PC card after it is installed in the

computer

• Connecting electrical devices to the OEM-AT6400 PC card after it is installed in the

computer

Electrical Noise

The OEM-AT6400 does not have the I/O optical isolation circuitry that is standard for most of
the 6000 Series indexers/controllers. Special care must be taken to minimize electrical noise
in the immediate environment to ensure proper operation of the OEM-AT6400. The
guidelines listed below should help you minimize the potential for electrical noise.

• Do not route high-voltage wires and low-level signals in the same conduit, noise

considerations.

• Ensure that all components are properly grounded.
• Ensure that all wiring is properly shielded.
• Noise suppression guidelines for I/O cables are provided on page 14.

Airborne Contaminants

Contaminants that may come in contact with the OEM-AT6400 should be carefully
controlled. Particulate contaminants, especially electrically conductive material such as metal
shavings, can damage the OEM-AT6400.

Artisan Technology Group - Quality Instrumentation ... Guaranteed | (888) 88-SOURCE | www.artisantg.com

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Содержание Compumotor OEM-AT6400

Страница 1: ... underutilized and idle equipment along with credit for buybacks and trade ins Custom engineering so your equipment works exactly as you specify Critical and expedited services Leasing Rentals Demos In stock Ready to ship TAR certified secure asset solutions Expert team I Trust guarantee I 100 satisfaction All trademarks brand names and brands appearing herein are the property of their respective ...

Страница 2: ...pumo tor Compumotor Division Parker Hannifin Corporation p n 88 014587 01A May 1995 OEM AT6400 Installation Guide Artisan Technology Group Quality Instrumentation Guaranteed 888 88 SOURCE www artisantg com ...

Страница 3: ...nel North America and Asia Compumotor Division of Parker Hannifin 5500 Business Park Drive Rohnert Park CA 94928 Telephone 800 358 9070 or 707 584 7558 Fax 707 584 3793 FaxBack 800 936 6939 or 707 586 8586 BBS 707 584 4059 e mail tech_help cmotor com Internet http www compumotor com Europe non German speaking Parker Digiplan 21 Balena Close Poole Dorset England BH17 7DX Telephone 44 0 1202 69 9000...

Страница 4: ...s how to install and troubleshoot the OEM AT6400 hardware Programming related issues are covered in the 6000 Series Programmer s Guide and the 6000 Series Software Reference Guide What You Should Know To install and troubleshoot the OEM AT6400 you should have a fundamental understanding of IBM PC compatible computer hardware and software operations Basic electronics concepts such as voltage switch...

Страница 5: ...Artisan Technology Group Quality Instrumentation Guaranteed 888 88 SOURCE www artisantg com ...

Страница 6: ...specifications table PC card installation procedures Mounting procedures Electrical connection procedures including specifications Installation test procedures Preparation for what to do next Artisan Technology Group Quality Instrumentation Guaranteed 888 88 SOURCE www artisantg com ...

Страница 7: ... remove power to the computer before Installing or removing the OEM AT6400 PC card Adjusting the DIP switches on the OEM AT6400 PC card after it is installed in the computer Connecting electrical devices to the OEM AT6400 PC card after it is installed in the computer Electrical Noise The OEM AT6400 does not have the I O optical isolation circuitry that is standard for most of the 6000 Series index...

Страница 8: ...tible with internal 6 8 KΩ pull ups to IN P terminal connect to internal 5V or external power supply Voltage range 0 24V Outputs 4 General Purpose Programmable Open collector output with 4 7 KΩ pull ups Can be pulled up by connecting OUT P to 5V or to user supplied voltage of up to 24V Max voltage in the OFF state not sinking current 24V max current in the ON state sinking 30mA Step Direction Diff...

Страница 9: ... Prototype Card 800 815 320 32F Hard Disk XT 888 895 378 37F Parallel Printer 896 911 380 38F SDLC 928 943 3A0 3AF SDLC 944 955 3B0 3BB Monochrome Card 956 959 3BC 3BF Parallel Printer 960 975 3C0 3CF EGA Card 976 991 3D0 3DF CGA Card 1000 1007 3E8 3EF Serial Port 3 1008 1015 3F0 3F7 Floppy Disk 1016 1023 3F8 3FF Serial Port 1 Computer I O Address Space Map Address Range Description Decimal Hex IN...

Страница 10: ...he connector can be temporarily pushed back through one of the empty adjacent access slots to secure it See the drawing on the next page St ep 7 Insert the bottom corner of the OEM AT6400 PC card into the card guide slot near the front of the computer Ease both ends of the card simultaneously down into the computer until the card s edge connector reaches the computer s mating connector see drawing...

Страница 11: ...VM60 ADAPTOR for screw terminal connections 60 pin mating connector P IN OU TS Pin In Out Description Pin In Out Description 1 3 5 7 9 11 13 15 17 19 21 23 25 27 29 31 33 35 37 39 41 43 45 47 49 51 53 55 57 59 Output Output Output Output Output Output Output Output Input Input Input Input Input Input Input Input Input Input Input Input Input Input Input Input Input Input Input Input Input Input St...

Страница 12: ...igh signal on Direction 1 specifies motion in the positive direction for Axis 1 Low signal on Direction 1 specifies motion in the negative direction for Axis 1 Signal levels Low 1 0VDC 30mA High 3 5VDC 30mA 4 OUT Direction 1Return Differential output Low signal on Direction 1 specifies motion in the positive direction for Axis 1 High signal on Direction 1 specifies motion in the negative direction...

Страница 13: ...eference position The active level default is active low can be changed with the HOMLVL command Internal Schematic 74HCxx 5V connected to AUX P sourcing current Provides 5V power to the POS NEG and HOM input pull up resistors As an alternative you can connect AUX P to an external power supply of up to 24VDC NOTE AUX P is also the pull up for the TRG inputs SINKING CURRENT To make these inputs sink...

Страница 14: ...s GND 74HCxx 6 8 KΩ 47 KΩ Trigger Input Connection Ground Connection Output Ground 5VDC AUX P 5V GND Pulled down to ground sinking OEM AT6400 GND V1 R1 Connection to a Combination of Sinking Sourcing Outputs Typical value for R 450Ω assuming R1 0 Note The value of R may vary depending on the value of R1 and V1 Electronic Device Out 5 24 Volts GND 74HCxx 6 8 KΩ 47 KΩ Trigger Input Connection Ground...

Страница 15: ... but can be changed to active high with the INLVL command OUTPUT PIN OUTS SPECIFICATIONS Pin Function Internal Schematic Specifications 40 5 VDC 42 OUT P Output Pullup 44 Output 1 LSB 46 Output 2 48 Output 3 50 Output 4 MSB 7406 4 7 KΩ Output Connection Ground Connection 5VDC OUT P 5V GND Pulled up to 5V OEM AT6400 GND GND Open Collector GND External Supply up to 24VDC Open collector output Pull u...

Страница 16: ... V1 R1 R PROGRAMMING TIP Connecting to a sinking output Set the input s active level to low with the INLVL command Ø active low Connecting to a sourcing output Set the input s active level to high with the INLVL command 1 active high Thus when the output is active the TIN status command will report a 1 indicates that the input is active regardless of the type of output that is connected Details on...

Страница 17: ...2 Ground Connection Input Ground 7406 4 7 KΩ GND open collector Sourcing Input Sinking Input Connection to an Inductive Load active low Output Connection OUT P 5V GND OEM AT6400 7406 4 7 KΩ 5VDC GND External Supply up to 24VDC open collector Use an external diode when driving inductive loads Connect the diode in parallel to the inductive load attaching the anode to the OEM AT6400 output and the ca...

Страница 18: ...g the operating system the status LED will turn green indicating the system is ready for operation If the LED does not turn green after downloading the operating system an error has occurred The download program AT6400 issues an error message if it cannot find the card or if the download operation is not successful refer also to the Downloading Error Table provided in Chapter 2 Board Monitor Alarm...

Страница 19: ...ve the other end of the shield disconnected Do not route I O signals in the same conduit or wiring trays as high voltage AC wiring or motor wiring Provide some form of isolation for the I O preferably optical isolation to reduce the effects of noise in your system Reducing noise on limit and trigger inputs If you are experiencing noise problems try adding resistors to reduce noise sensitivity see ...

Страница 20: ...P switch setting default is 768 decimal just press ENTER If you changed the DIP switch see page 4 type in the new address and press ENTER The program displays this menu Parker Compumotor s Motion and I O Test Program 1 Limits 2 Pulse Cutoff P CUT Not applicable for OEM AT6400 3 Programmable Inputs 4 Joystick Inputs Not applicable for OEM AT6400 5 Programmable Outputs 6 Encoders Not applicable for ...

Страница 21: ...ram tester You can create your own test panel to run your programs and check the activity of I O motion system status etc This can be invaluable during start ups and when fine tuning machine performance On line context sensitive help and technical references These on line resources provide help information about Motion Architect as well as interactive access to the contents of the 6000 Series Soft...

Страница 22: ...al noise Diagnostic LED Test program Motion Architect Test Panel Technical support Solutions to common problems Corrective actions in response to operating system download errors Product repair procedure Artisan Technology Group Quality Instrumentation Guaranteed 888 88 SOURCE www artisantg com ...

Страница 23: ...em solutions contained in this chapter If the problem persists contact your local technical support resource see Technical Support below Reducing Electrical Noise Refer to the guidelines on page 14 and in Appendix A General information on reducing electrical noise can be found in the Engineering Reference section of the Parker Compumotor Digiplan Positioning Control Systems and Drives Catalog Diag...

Страница 24: ...ress conflict 3 OEM AT6400 card not properly seated 1 Select correct address for communication program 2 See Address Selection section below 3 Seat board properly in slot Apply pressure directly over area with gold card edge fingers Computer will not boot with OEM AT6400 installed 1 Interrupt conflict 2 See problem Communication Errors 1 a Turn interrupt DIP switches OFF 1 b See Interrupt Selectio...

Страница 25: ...ice connect IN P to 5V supply on the OEM AT6400 card or other positive supply 1b When inputs will be pulled to 5V or higher by an external device connect IN P to 0V 2 Connect external power supply s ground to OEM AT6400 s ground GND 3 Check wiring for opens shorts and mis wired connections Programmable outputs not working 1 Output connected such that it must source current pull to positive voltage...

Страница 26: ...in increments of 8 5 Unknown Option An unknown option was specified on the AT6400 EXE command line 6 Base Port Address Greater than 1024 The base port address is too high Specify an address between 768 and 1024 decimal with the PORT parameter 7 Base Port Address Less than 255 The base port address is too low Specify an address between 768 and 1024 decimal with the PORT parameter 8 Base Port Addres...

Страница 27: ...d line arguments Obtain a ROM update from the factory 23 Card ROMS Unsupported Option Requested The card ROMS do not support the option specified on the command line Obtain a ROM update from the factory 24 NULL Error Product Repair Procedure Step 1 Obtain the serial number and the model number OEM AT6400 of the defective unit and secure a purchase order number to cover repair costs in the event th...

Страница 28: ...e disturbances are created on signal and ground wires that are connected to the OEM AT6400 This kind of noise can get into logic circuit ground or into the processor power supply and scramble the program The problem here is that control equipment often shares a common DC ground wire that may be connected to several devices such as a DC power supply programmable controller remote switches etc When ...

Страница 29: ...r system wiring in order of importance Put surge suppression components on all electrical coils Resistor capacitor filters MOVs Zener and clamping diodes Shield all remote connections use twisted pairs Shields should be tied to Earth at one end Put all microelectronic components in an enclosure Keep noisy devices outside Watch internal temperature Ground signal common wiring at one point Float thi...

Страница 30: ...ing operating system errors 21 from Motion Architect 16 LED status 20 problems 20 drive connections 7 E Earth AC power ground 23 Earth ground 24 edge connector PC card 5 electric codes i electrical noise 2 18 suppressing 14 electro static discharge ESD 5 environmental specifications 3 extending I O cables 14 externally conducted noise 23 F factory set DIP switches 4 FAX number for technical suppor...

Страница 31: ...ice connecting to 12 sinking output device connecting to 9 11 software update from BBS 16 19 sourcing input device connecting to 12 sourcing output device connecting to 9 11 specifications overall list of 3 status commands see also test on page 15 and Software Reference Guide axis see TAS command limit switches see TLIM command programmable inputs see TIN command programmable outputs see TOUT comm...

Страница 32: ...ve low Step pulse width is 0 3 µs to 20 µs depends on the value of the PULSE command default is 0 3 µs Step or Direction pins 1 3 5 7 9 11 13 or 15 Drive Outputs 5VDC GND GND 5VDC Step or Direction pins 2 4 6 8 10 12 14 or 16 HCMOS compatible levels Low 1 00V High 3 25V 1 2 59 60 Pin Function Pin Function 1 Step 1 2 Step 1 3 Direction 1 4 Direction 1 5 Step 2 6 Step 2 7 Direction 2 8 Direction 2 9...

Страница 33: ...quipment Have surplus equipment taking up shelf space We ll give it a new home Learn more Visit us at artisantg com for more info on price quotes drivers technical specifications manuals and documentation Artisan Scientific Corporation dba Artisan Technology Group is not an affiliate representative or authorized distributor for any manufacturer listed herein We re here to make your life easier How...

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