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Polar Bear III HD Mechanical Attachment Bracket Installation Manual 
9910031 Rev F 

14 

10 Degree South Support Mechanical Attachment Location and 
Mechanical Attachment Installation

 

  Step 2: Install the Mechanical Attachment 

 

1.

 

Install the Mechanical Attachment once it has been placed appropriately. Consult the 

manufacturer’s installation instructions and specifications regarding the proper installation and 

flashing of the Mechanical Attachment. 

 

 

  Step 3: Connect the Mechanical Attachment to the Ballast Tray 

 

1.

 

Once the Mechanical Attachment is installed you can connect the Mechanical Attachment to the 
Ballast Tray. 

2.

 

Place  the  Ballast  Tray  on  the  South  Supports.  Match  the  Ballast  Tray  hole  to  the  Mechanical 
Attachment  stud.  Connect  the  Ballast  Tray  to  the  South  Supports  with  4  bolts.  (In  some 
instances the Ballast Tray must be forced down to be able to install the washer and nut) 

NOTE:  Extra  washers  are  supplied  with  the  Attachment  Hardware  Kit  to  act  as  a  compression 
stop below the tray. Washers or other suitable compression stop must be used to ensure that a 

maximum distance of 1” below the bottom of tray and compression stop is achieved. 

In some 

cases  a  coupling  nut  may  be  required  in  the  event  that  the  stud  of  the  attachment  is  not  of 
sufficient  length.  This  will  prevent  excessive  Ballast  Tray  deformation  and  allow  appropriate 
application of torque.  

 

 

 

 

 

 

 

 

 

 

 

 

Figure 12 Use optional washers to prevent excessive tray deformation as necessary 

Nut 

Washer 

Ballast 
Tray 

Optional Washers are 
required to ensure a 

maximum 1” gap

 

Mechanical 
Attachment 

As-installed 
view with 
optional 
washers 

Exploded 
view with 
optional 
washers 

Содержание Polar Bear III HD

Страница 1: ...m PanelClaw Inc 1600 Osgood Street Ste 20 23 North Andover MA 01845 Tel 1 978 688 4900 www panelclaw com Polar Bear III HD Mechanical Attachment Bracket Installation Manual Document Number 9910031 Rev...

Страница 2: ...SEP15 Add installation instruction for 5 Degree Mechanical Attachment Bracket CN C C00457 12SEP16 Add installation instruction for 10 Degree South Tray Mechanical Attachment JA D C00500 20JUN17 Update...

Страница 3: ...ical Attachment 7 Step 3 Secure the Mechanical Attachment Bracket 7 10 Degree Mechanical Attachment location and Mechanical Attachment Bracket Installation 10 Step 1 Position the Mechanical Attachment...

Страница 4: ...STIONS RELATED TO MECHANICAL ATTACHMENTS AND ROOF WARRANTIES MUST BE DIRECTED TO RESPECTIVE MECHANICAL ATTACHMENT OEM PROVIDER SHOWN BELOW PANELCLAW IS NOT RESPONSIBLE FOR THIRD PARTY MECHANICAL ATTAC...

Страница 5: ...last Tray Hardware Serrated flange nuts 1 4 20 Stainless Steel 18 8 Hex head cap screw 1 4 20 x 0 75 Stainless Steel 18 8 Flange nuts 3 8 16 Stainless Steel 304 Hex head bolt 3 8 16 x 1 25 Stainless S...

Страница 6: ...d connect to the side of the Ballast Trays via the Mechanical Attachment Bracket 3 Center the Mechanical Attachments on the Ballast Tray requiring the attachment east to west NOTE If no suitable slots...

Страница 7: ...hment Step 3 Secure the Mechanical Attachment Bracket 1 Once the Mechanical Attachment is installed you can complete the rest of the Mechanical Attachment assembly Attach the L Brackets Standoffs to t...

Страница 8: ...31 Rev F 8 Ballast Tray Mechanical Attachment Bracket L Bracket 6 Standoff 5 Degree Mechanical Attachment location and Mechanical Attachment Bracket Installation Figure 4 Ecofasten Product Attach the...

Страница 9: ...bolts and 20 serrated flange nuts connect the Ballast Tray and Mechanical Attachment Bracket Torque to 8 ft lbs Figure 5 4 Torque the remaining components L Bracket to Mechanical Attachment to 30 ft...

Страница 10: ...are installed north of modules and connect to the underside of the Ballast Trays via the Mechanical Attachment Bracket 3 Center the Mechanical Attachments between two adjacent modules east to west 4 S...

Страница 11: ...offs to the threaded stud on the Mechanical Attachment Finger tighten for now Figure 8 9 10 2 With the opening facing down attach the Mechanical Attachment Bracket to the L Bracket Finger tighten the...

Страница 12: ...nical Attachment Bracket Installation Figure 9 EcoFasten Product with 6 standoff Secure the Mechanical Attachment Bracket Figure 10 EcoFasten Product Secure the Mechanical Attachment Bracket Mechanica...

Страница 13: ...ate the Mechanical Attachment Ballast Trays will need to be removed if they are already installed 2 The Mechanical Attachments are installed between two adjacent south supports and connect to the cent...

Страница 14: ...tachment stud Connect the Ballast Tray to the South Supports with 4 bolts In some instances the Ballast Tray must be forced down to be able to install the washer and nut NOTE Extra washers are supplie...

Страница 15: ...30 ft lbs Figure 13 Connect the Mechanical Attachment to the Ballast Tray Figure 14 Mechanical attachment installed with coupling nut bolt and coupling nut are not supplied by PanelClaw Torque to 30 f...

Страница 16: ...of surface Such hazards should be identified and caution should be taken to avoid tripping over such components Refer to the Fall Hazards section specifically if working with the Polar Bear product li...

Страница 17: ...Access to all hand and power tools should be regulated and controlled at all times on site to prevent improper use and related injuries When not in use all equipment should be stored in a secured loc...

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