background image

5.  Operation

• 

With the power source in the "OFF" position, connect the hoses. Do not drag the service hoses by pulling 

with the tool. Loop the service hose in the work area in such a way to relieve stress on the hose and quick 

disconnect fittings while working. Be aware of hose location at all times.

• 

When the weld is ready to be cut, position two people, one on each side of the shear. They should carefully 

place the shear over the weld and lock it into place with the hold down legs.

• 

Turn the power source "ON" to supply 5 GPM (19 LPM) or 10 GPM (38 LPM)

• 

Push the control valve lever forward to the labeled shear position to make the cut. Operator must hold lever 

in the shear position for the entire cycle. If operator lets go of the lever the cylinder will stop due to the spring 

center valve design. 

• 

After shear is complete, pull the control valve lever backwards to the labeled retract postion to retract the 

shear blades. Operator must hold lever in the retract position for the entire cycle due to the spring center valve 

design.

• 

Turn power source "OFF".

• 

To remove shear from the rail, loosen hold downs, position two people, one on each side of the shear, and 

carefully remove from the rail.

NOTE! 

• 

Oil temperature can effect stroke time. Make sure oil temperature is at least 

80°F / 27°C to achieve proper performance of weld shear cycle time.

NOTE! 

• 

The weld shear is equipped with a factory set hydraulic flow cartridge to 

assure the time to fully stroke the shear blades during an actual shear 

operation shall be between 16 and 18 seconds.

NOTE! 

• 

Place the shear on the rail prior to setting up the weld to adjust the hold 

down legs. After hold down legs are adjusted, remove shear from rail to 

prepare weld.

8 av 19

OPERATION AND MAINTENANCE MANUAL I ENG_OMM_LIGHT_WEIGHT_WELD_SHEAR_P01 I 15th November 2021 

 

@Pandrol 2021

 

         

Содержание 05100B

Страница 1: ...Partners in excellence 15th November 2021 ENG_OMM_LIGHT_WEIGHT_WELD_SHEAR_P01 OPERATION AND MAINTENANCE MANUAL Light Weight Weld Shear MODEL 05100B...

Страница 2: ...ed for people who handle and operate the machine It is originally written in English and translated into the local language by Pandrol Pandrol reserves the right to change specifications equipment ins...

Страница 3: ...eview of hydraulic principles 10 7 Maintenance 11 7 1 General 11 7 2 Warning labels and information symbols 12 8 Limited warranty 13 8 1 Exclusions to limited warranty 13 8 2 Limitation of liability 1...

Страница 4: ...sonnel well informed and educated in general railway workmanship and specifically in the conditions standards and regulations on specific rail track The machine may only be used for its specified purp...

Страница 5: ...e use of an compressed air which must be less than 8 BAR 116 PSI to blow parts clean or to blow them dry after being cleaned with a solvent will cause particles of dirt and or droplets of the cleaning...

Страница 6: ...ced maintained or in any way modified only by trained personnel who are familiar with the Operation Maintenance Manual and have received training and information from Pandrol In order to avoid persona...

Страница 7: ...placement over wide gap welds The shield totally protects fittings and hoses The adjustable hold downs are self locking and will assure a safe clean cut Flow Pressure Dimensions Weight 5 GPM 19 LPM o...

Страница 8: ...r is complete pull the control valve lever backwards to the labeled retract postion to retract the shear blades Operator must hold lever in the retract position for the entire cycle due to the spring...

Страница 9: ...ther operation Hydraulic system performance is affected when the temperature drops below 50 F Therefore measures should be taken to pre warm tools and fluids before operating NOTE Refer to operating p...

Страница 10: ...ools with 2000 PSI operating pressure are installed on a system with 250 PSI back pressure This leaves 1750 PSI as a maximum tool pressure Imagine a system with 500 PSI back pressure 2000 Minus 500 PS...

Страница 11: ...de range of operating conditions Have tool inspected at least annually by Pandrol or a Pandrol qualified service representative to determine if tool is in need of safety changes or worn part replaceme...

Страница 12: ...information symbols on the machine If any of these labels become damaged or lost they are to be replaced with new original warning labels that are available from Pandrol 12 av 19 OPERATION AND MAINTEN...

Страница 13: ...Serial numbers must not have been altered defaced or removed Such action voids limited warranty 8 1 Exclusions to limited warranty This limited warranty is exclusive and is in lieu of any other warran...

Страница 14: ...PM circuits 5000 watt generator 02050RM Modular power unit 1 9 GPM 03700A Electric power 1 10 GPM or 2 5 GPM circuits Grinders 09200A Precision frog grinder 06000 Profile grinder 06950 06950A Multi pu...

Страница 15: ...gger versions available 00800A 16 Rail saw 05000 Hand pump weld shear 02500 10 GPM 1 Impact wrench 08300 Spike driver 01600A 5 GPM 1 Impact wrench 01100RM Light weight spike puller Other products Hydr...

Страница 16: ...10 Assembly 10 1 Parts Diagram 16 av 19 OPERATION AND MAINTENANCE MANUAL I ENG_OMM_LIGHT_WEIGHT_WELD_SHEAR_P01 I 15th November 2021 Pandrol 2021...

Страница 17: ...10 2 Parts List 17 av 19 OPERATION AND MAINTENANCE MANUAL I ENG_OMM_LIGHT_WEIGHT_WELD_SHEAR_P01 I 15th November 2021 Pandrol 2021...

Страница 18: ...f Pandrol All components of the product can either be Recycled Taken care of Be re used We recommend you to follow your local region regulations of environmental and recycling policies 13 Recycling an...

Страница 19: ...Find out more at pandrol com Pandrol Pandrol Partners in excellence...

Отзывы: