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DigitalFlow™ XGF868i Startup Guide

1

Chapter 1. Installation

Chapter 1. Installation

1.1

Introduction

To ensure safe and reliable operation of the 

XGF868i Ultrasonic Flow Transmitter

, the system must be installed in 

accordance with the guidelines established by Panametrics engineers. Those guidelines, which are explained in 

detail in this chapter, include the following specific topics:
•

Unpacking the XGF868i system

•

Selecting suitable sites for the electronics enclosure, the flowcell and the transducers

•

Installing the flowcell and the transducers

Note:

See the appropriate 

Transducer Installation Guide 

for detailed instructions on transducer installation.

•

Installing optional temperature and pressure transmitters

•

Installing the electronics enclosure

•

Wiring the electronics enclosure

Attention European Customers!

To meet CE Mark requirements, all cables must be installed as described in

Appendix A, 

CE Mark Compliance

.

1.2

Unpacking

Carefully remove the electronics enclosure, the transducers, and the cables from the shipping containers. Before 

discarding any of the packing materials, account for all components and documentation listed on the packing slip. 

The discarding of an important item along with the packing materials is all too common. If anything is missing or 

damaged, contact the factory immediately for assistance.

WARNING!

The XGF868i flow transmitter can measure the flow rate of many gases, some of 

which are potentially hazardous. In such cases, observing the proper safety 

practices is critical. Be sure to follow all applicable local safety codes and 

regulations for installing electrical equipment and for working with hazardous 

gases or flow conditions. Consult company safety personnel or local safety 

authorities to verify the safety of any procedure or practice.

Содержание DigitalFlow XGF868i

Страница 1: ...panametrics com Flow 910 198U August 2021 DigitalFlow XGF868i Flare Gas Mass Flow Ultrasonic Transmitter Startup Guide...

Страница 2: ......

Страница 3: ...or more registered trademarks of Baker Hughes Company and its subsidiaries in one or more countries All third party product and company names are trademarks of their respective holders DigitalFlow XG...

Страница 4: ...ii no content intended for this page...

Страница 5: ...eath if it is not avoided CAUTION Indicates a potentially hazardous situation which can result in minor or moderate injury to personnel or damage to the equipment if it is not avoided HIGH VOLTAGE Thi...

Страница 6: ...hat you bought has required the extraction and use of natural resources for its production It may contain hazardous substances that could impact health and the environment In order to avoid the dissem...

Страница 7: ...DigitalFlow XGF868i Startup Guide v Preface...

Страница 8: ...Preface vi DigitalFlow XGF868i Startup Guide no content intended for this page...

Страница 9: ...ypad 26 2 4 Entering Data in the GLOBL Menu 28 2 4 1 Entering Global System Data 28 2 5 Activating a Channel 31 2 6 Entering System Data for the Channel 32 2 6 1 Accessing the Channelx System Submenu...

Страница 10: ...nge 54 5 3 3 Materials 54 5 3 4 Process Connections 54 5 3 5 Area Classifications 54 5 4 Insertion Mechanism 54 5 4 1 Standard Range 54 5 4 2 Extended Velocity Range 54 5 5 Preamplifier 54 5 5 1 Physi...

Страница 11: ...tion European Customers To meet CE Mark requirements all cables must be installed as described in Appendix A CE Mark Compliance 1 2 Unpacking Carefully remove the electronics enclosure the transducers...

Страница 12: ...tretch of pipe that is above ground However if the flowcell is to be mounted on an underground pipe dig a pit around the pipe to facilitate installation of the transducers 1 3 3 Transducer Location Fo...

Страница 13: ...interference Also protect the transducer cables and connections from the weather and from corrosive atmospheres IMPORTANT When using non Panametrics cables to connect the flow transducers to the XGF86...

Страница 14: ...have an accuracy equal to 0 5 of the reading or better Note Resistive Thermal Devices RTDs are a good choice for measuring the temperature Typically a 1 2 NPT or 3 4 NPT female threaded port is used...

Страница 15: ...ng diagram Except for the power connector all electrical connectors are stored on their terminal blocks during shipment and may be removed from the enclosure for more convenient wiring Simply feed the...

Страница 16: ...in the appropriate conduit holes around the side of the enclosure 5 Note the labels inside the rear cover to assist in wiring the power and option card connections Also Figure 8 on page 22 shows the r...

Страница 17: ...the line power as follows 1 Prepare the line power leads by trimming the line and neutral AC power leads or the positive and negative DC power leads to a length 0 5 in 1 cm shorter than the ground lea...

Страница 18: ...mps The electronics enclosure may be located either directly on the flowcell local or some distance away from the flowcell remote The preamplifiers may be located either in the transducer junction box...

Страница 19: ...See Figure 7 on page 21 for the location J3 of the connections for the Channel 1 transducers in the electronics enclosure Then refer to Figure 10 to wire the transducer to preamplifier and preamplifi...

Страница 20: ...BNC to BNC connectors supplied by Panametrics or equivalent cables to connect both CH1 transducers to the dual preamplifier using the connections on the transformer 2 If an optional lightning protecto...

Страница 21: ...ions to these outputs may be made with standard twisted pair wiring but the current loop impedance for these circuits must not exceed 600 ohms To wire the analog outputs complete the following steps 1...

Страница 22: ...terface Use the serial port to connect the XGF868i flow transmitter to a printer an ANSI terminal or a personal computer The RS232 interface is wired as Data Terminal Equipment DTE Table 2 below lists...

Страница 23: ...conduit hole and wire it to terminal block J1 Connect the other end of the cable to the external serial device and secure the cable clamp After the wiring has been completed consult the User s Manual...

Страница 24: ...the side of the electronics enclosure and feed a standard twisted pair cable through this conduit hole 3 Locate the 12 pin terminal block J2 in Figure 7 on page 21 and wire the option card as indicate...

Страница 25: ...s used to process the pressure signal Note To properly enter programming data into the meter it is necessary to know which input is assigned to which process parameter This information should be enter...

Страница 26: ...ard Each totalizer frequency outputs option card provides two or four outputs designated as A B C and D that can be used as either totalizer or frequency outputs Before making any connections complete...

Страница 27: ...page 6 and Figure 8 on page 22 1 7 5 6 A Specific Example To illustrate the procedures described in the previous sections for wiring the option cards a specific example may prove helpful Assume that a...

Страница 28: ...ion For more information on setting up the MAC address refer to Appendix C of the Programming Manual 1 7 5 9 Wiring the Foundation Fieldbus Interface To connect the Foundation Fieldbus interface to th...

Страница 29: ...LCS 3 4 NPTF 7 PLCS 3 86 SEE A A VIEW A A 0 52 13 DETAIL A 3 4 NPT 1 4 20 UNC 2B 1 50 1 00 0 28 7 0 25 6 10 32 EXTERNAL GROUND SCREW 4PLCS 3 4 NPTF 7 PLCS 52 98 208 38 NOTES 1 ALL DIMENSIONS ARE REFER...

Страница 30: ...E 2 830 2 830 6 00 5 00 1 40 1 08 1 4 20 x 3 4 BOLT LOCK WASHER WASHER 4 PLACES 1 00 1 000 1 250 6 00 5 00 DETAIL B SEE DETAIL B 375 330 4 HOLES SEE DETAIL C BRACKET REF ONLY 4 PLACES LOCK WASHER 5 16...

Страница 31: ...ne Positive Mounting Boss Power Cable Inlet Conduit Hole 1 of 7 Grounding Jumper Protective Conductor Terminal Nameplate NOTE Enclosure is shown from the rear with the rear cover removed Pin 1 2 3 4 1...

Страница 32: ...M ALARMA NC ALARMB NO ALARMB COM ALARMB NC RTD C COMM C COM C RTD D COMM D COM D NC NC NC NC NC NC RTD C COMM C COM C RTD D COMM D COM D ALARMA NO ALARMA COM ALARMA NC ALARMB NO ALARMB COM ALARMB NC A...

Страница 33: ...DUCERS REF ONLY TRANSDUCERS REF ONLY ELECTRONICS TERMINAL BLOCK REF ONLY ELECTRONICS TERMINAL BLOCK REF ONLY REMOTE PREAMP WITH TRANSFORMER EXPLOSION PROOF ENCLOSURE FLYING LEAD TO BNC COAX CABLES CHA...

Страница 34: ...Chapter 1 Installation DigitalFlow XGF868i Startup Guide 24...

Страница 35: ...g the programming instructions in this chapter the relevant portions of the XGF868i menu map have been reproduced in Figure 11 on page 37 2 2 Programming Methods Note See the Programming Manual for in...

Страница 36: ...followed in sequence or the four arrow keys may be used to scroll through the prompt screens Figure 10 shows the front of the XGF868i with magnetic keypad and magnetic wand Figure 10 XGF868i Magnetic...

Страница 37: ...ior key As a guide in following the programming instructions in this chapter the relevant portions of the Model XGF868i menu map have been reproduced in Figure 11 on page 37 Proceed to the following s...

Страница 38: ...lating the SUM DIF or AVE readouts data from the GLOBL SYSTM submenu is used Any conflicting data entered in the CHANNEL SYSTM submenu is overridden 1 In the Keypad Program scroll to PROG and press En...

Страница 39: ...ot Decimal Digits digits to the right of the decimal point in the totalized flow rate display and press Enter 6 Do one of the following If MASS FLOW is ON proceed to Selecting Mass Flow Units on page...

Страница 40: ...flow rate display and press Enter 4 Scroll to the desired Mass Totalizer units for the totalized mass flow rate display and press Enter The available units for this prompt are determined by the selec...

Страница 41: ...of the measurement methods described below and press Enter Skan Only is the preferred technique for locating the acoustic signal and for high velocity measurements It is more robust in a noisy environ...

Страница 42: ...ll to the desired number of Vol Decimal Digits digits to the right of the decimal point in the volumetric flow rate display and press Enter 2 6 3 Selecting Totalizer Units 1 Scroll to the desired Tota...

Страница 43: ...hannel PROGRAM window Proceed to the next section to program transducer and pipe parameters 2 7 Entering Transducer and Pipe Parameters Enter the transducer and pipe parameters via the PIPE submenu 1...

Страница 44: ...shown in Table 9 below scroll to the right side of the screen and use the up and down arrow keys to step through the list Press Enter Then use the arrow keys to enter the known pipe outside diameter...

Страница 45: ...9 Scroll to the desired Fluid Type and press Enter Then do one of the following If OTHER was selected proceed to Step 10 If AIR was selected proceed to Step 11 10 Use the arrow keys to enter the Fluid...

Страница 46: ...Chapter 2 Initial Setup 36 DigitalFlow XGF868i Startup Guide...

Страница 47: ...2 3 Vol Dec Digits Totalizer Units 0 1 2 3 Tot Dec Digits Metric English Mass Flow Units Mass Flow OFF Mass Flow ON LB KLB MMLB TONS KG TONNE Metric English SEC MIN HR DAY Mass Flow Time 0 1 2 3 MDOT...

Страница 48: ...Chapter 2 Initial Setup DigitalFlow XGF868i Startup Guide 38...

Страница 49: ...ng the Display Taking Measurements Recording Diagnostics Note All inputs and outputs of the XGF868i are calibrated at the factory prior to shipment If it becomes necessary to recalibrate any of the in...

Страница 50: ...gs from the meter Immediately upon power up the software version display appears Then the meter performs a series of internal checks which take about 45 seconds prior to displaying the flow rate data...

Страница 51: ...above may be reprogrammed to display a variety of alternative choices See the Programming Manual for detailed instructions on programming these parameters Note The LCD backlight flashes to signal err...

Страница 52: ...ameter Units of Measure Flow Rate Value The example in Figure 13 above is typical but the first three items in the list above may be reprogrammed to display a variety of alternative choices See the ne...

Страница 53: ...m the LCD display to display up to four variables in sequence Complete the following steps to program the LCD display 1 Power up the XGF868i and wait until it has initialized 2 Press Escape Enter Esca...

Страница 54: ...ays the measured speed of sound in the gas N A N A Tup Displays the upstream ultrasonic signal transit time N A N A Tdown Displays the downstream ultrasonic signal transit time N A N A DELTA Displays...

Страница 55: ...t time upstream N A N A Td S1 Displays Skan transit time downstream N A N A DT S1 Displays Skan Delta T N A N A Tu M1 Displays Measure transit time upstream N A N A Td M1 Displays Measure transit time...

Страница 56: ...set up the meter returns to the Global I O window To leave the Keypad Program press the Escape key three times After leaving the Keypad Program the XGF868i will reset itself and will begin to display...

Страница 57: ...below and click on the Text Display option Figure 14 The Output Menu Note The Text Display window that appears after Step 1 is actually stacked on top of any previously opened windows such as the Mete...

Страница 58: ...the Text Display window or check the Max Comm Rate box to collect readings as fast as the system allows 1 sec Then click on the Continuous option button to begin collecting data for display in the rig...

Страница 59: ...ers Also the individual panes within a parameter s text screen may be resized by dragging the borders within that text screen 4 To close an open text screen right click anywhere within that screen exc...

Страница 60: ...option The window closes and the XGF868i stops taking measurements 4 To restart measurement double click on the Pause Measurement entry and then on the Measure flow option The XGF868i resumes flow me...

Страница 61: ...r details Accuracy to 0 5 may be achieved with calibration 5 1 4 2 Low Flow Range 0 1 ft s to 1 0 ft s 0 03 to 0 3 m s One Path 0 008 f s 0 002 m s Two Path 0 0057 f s 0 0017 m s Note Accuracies liste...

Страница 62: ...4 0 5 1 8 Rangeability Overall 4000 1 5 2 Electronics 5 2 1 Flow Measurement Patented Correlation Transit Time mode 5 2 2 Enclosures Standard Epoxy coasted aluminum Hazardous area ratings Explosion p...

Страница 63: ...28 VDC 5 5 2 9 Power Consumption 20 W maximum 5 2 10 Operating Temperature 40 F to 140 F 40 C to 60 C 5 2 11 Storage Temperature 67 F to 167 F 55 C to 75 C 5 2 12 Standard Inputs and Outputs Two 0 4...

Страница 64: ...d 2 psig to 1500 psig 87 6 kPa to 10300 kPa 5 3 3 Materials Standard Titanium Optional Monel or Hastelloy alloys 5 3 4 Process Connections Flanged and compression fittings 5 3 5 Area Classifications S...

Страница 65: ...andard 20 Optional 2 10 40 factory selected 5 5 3 Temperature Range 40 F to 60 F 40 C to 140 C 5 5 4 Enclosure Explosion proof Class I Division 1 Groups C D Optional Group B upon request ATEX Flamepro...

Страница 66: ...dant armored cable cable glands 5 7 Options 5 7 1 PanaView PC Resident Interface Software Using the PanaView software the DigitalFlow XGF868i flow transmitter communicates with a PC running a Windows...

Страница 67: ...specific requirements All interconnecting cables shall comply with IEC EN 60079 14 Note If the XGF868i is wired as described in this appendix the unit will comply with the EMC Directive 2004 108 EC Ta...

Страница 68: ...Appendix A CE Mark Compliance 58 DigitalFlow XGF868i Startup Guide...

Страница 69: ...ns are listed in Table 13 below Table 13 Option Card Configurations Card Slot Configuration 1473 02 1 OI 2 Current Inputs 1473 14 OR 1 RTD Input 1 Current Input 1473 06 FI 2 Current Inputs 2 Frequency...

Страница 70: ...enever an option card is installed or changed in the XGF868i flow transmitter record the type of card and any additional setup information in the appropriate row of Table 14 below Table 14 Option Card...

Страница 71: ...ate Channel Status Channel 1 Channel 2 Channel Status Off Burst Channel Status Off Burst Measure Mode Skan S M Measure Mode Skan S M Channel System Channel Label Channel Label Site Channel Msg Channel...

Страница 72: ...r Other Fluid Type Air Other Other Sndspd Other Sndspd Calibration Factor Calibration Factor Channel Input Output Zero Cutoff Zero Cutoff Temp Input Temp Input Base Temp Base Temp Pressure Input Press...

Страница 73: ...ity Type Fluid Dens Mol Wt Qact or Qstd Actual Standard Qact or Qstd Actual Standard Fluid Density Fluid Density Mol Weight Mol Weight Global System Meter Message Totalizer Units System Units English...

Страница 74: ...Appendix B Data Records 64 DigitalFlow XGF868i Startup Guide...

Страница 75: ...the transducers Refer to Figure 18 on page 66 for an illustration of the proper distances to measure in a typical installation In some situations only one of the required distances can be directly mea...

Страница 76: ...ring P and L Dimensions 66 DigitalFlow XGF868i Startup Guide C 2 Measuring P and L cont Figure 18 Top View of Typical Transducer Installations Pipe O D L P Pipe Thickness L P CL 180 Installation Bias...

Страница 77: ...ounting 5 Enter Key 26 Error Codes 41 42 Escape Key 26 Ethernet Wiring 18 F Flowcell Description 2 Installing 3 Fluid Soundspeed Entering 35 Type Entering 35 G GLOBL Menu LCD Option 43 Mass Flow Units...

Страница 78: ...ndspeed SNDSP Parameter 44 Special Transducers Entering Number 34 Specifications Electronics 52 Insertion Mechanism 54 Operation and Performance 51 Options 56 Preamplifier 54 Transducer Cables 56 Tran...

Страница 79: ...up Guide 3 Index Tup 44 U Unpacking 1 Up Arrow Key 26 V VEL 44 Vinst 45 Voltage Input 7 VOLUM 44 W Warranty 5 Windows Resizing 49 Tiling 49 Wiring CE Mark Compliance 57 Option Card See Card Name Termi...

Страница 80: ...Index 4 DigitalFlow XGF868i Startup Guide...

Страница 81: ...urpose and warranties arising from course of dealing or usage or trade Return Policy If a Panametrics Sensing instrument malfunctions within the warranty period the following procedure must be complet...

Страница 82: ...Warranty 6 DigitalFlow XGF868i Startup Guide...

Страница 83: ...laced so as to preserve the protection offered by the enclosure Modifications to the flameproof enclosure are not permitted Cable glands of an approved flameproof design are required These must be ins...

Страница 84: ......

Страница 85: ...2001 The product contains no exposed parts which produce surface temperature infrared electromagnetic ionizing or non electrical dangers The product must not be subjected to mechanical or thermal str...

Страница 86: ......

Страница 87: ...conformity with the following standards EN 60079 0 2009 EN 60079 1 2007 II 2 G Ex d IIC T5 ISSeP07ATEX015 ISSeP B7340 Colfontaine Belgium NoBo 492 EN 61326 1 2006 Class A Annex A Continuous Unmonitore...

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Страница 90: ...and company names are trademarks of their respective holders 910 198U Rev C1 Customer Support Centers U S A The Boston Center 1100 Technology Park Drive Billerica MA 01821 U S A Tel 800 833 9438 toll...

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