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Instructions for Use

Allegro™ 200 L and 500 L Plastic Totes, Lids
and Trolleys

For use with Allegro 3D biocontainer systems and bag systems
from other manufacturers (100L, 200L and 500 L)

(Part numbers LGRPTTE200L, LGRPTTEL200L, LGRPTRL200L,
LGRPTTE500L, LGRPTTEL500L and LGRPTRL500L)

Содержание Allegro 200 L

Страница 1: ...0 L and 500 L Plastic Totes Lids and Trolleys For use with Allegro 3D biocontainer systems and bag systems from other manufacturers 100L 200L and 500 L Part numbers LGRPTTE200L LGRPTTEL200L LGRPTRL200L LGRPTTE500L LGRPTTEL500L and LGRPTRL500L ...

Страница 2: ...o Single use Biocontainer Systems in an Allegro Plastic Tote 11 5 2 1 Installation of a Single use Biocontainer System in the 200 L tote 11 5 2 2 Installation of a Single use Biocontainer System in the 500 L tote 13 5 2 3 Using the Allegro Plastic Totes with Other Suppliers Single use Systems 17 5 3 Filling an Allegro 3D Biocontainer System 18 5 4 Using the Tote Lids 20 5 5 Moving Filled Totes 20 ...

Страница 3: ...lly followed and where appropriate that they be incorporated into the user s standard operating procedures If some of the procedures do not suit your needs please consult Pall or your local distributor before finalizing your system NOTE Illustrations in this document are of the Allegro 200 L plastic tote LGRPTTE200L or 500 L plastic tote LGRPTTE500L 2 Warnings Use of this product in a manner other...

Страница 4: ...leys 4 Receipt of Equipment Allegro Plastic Totes and Allegro Single use Systems 4 1 Receipt of Allegro Plastic Totes and Accessories The Allegro 200 L and 500 L plastic totes accessory trolley and accessory lid are individually packaged Assembly of components together is covered in Section 5 4 1 1 Allegro Tote Lift tote from packaging by holding underneath the tote base As shipped the tote is in ...

Страница 5: ...ort Bracket Part number LGRPFBP200L and LGRPFBP500L The tote orifices are 100 x 100 mm 200 L tote and 100 x 200 mm 500 L tote all system components attached to the base outlet port of the biocontainer must be able to fit readily through this opening It is recommended that systems are designed with a short section of outlet tubing terminating in a connection device such as a Pall Kleenpak sterile c...

Страница 6: ...tic Tote and Accessories Description Allegro 500 L Allegro trolley for Allegro port bracket Allegro lid for plastic tote Allegro 500 L for Allegro 500 L Allegro 500 L plastic plastic tote plastic tote tote 2 sections Part Number LGRPTTE500L LGRPTRL500L LGRPFBP500L1 LGRPTTEL500L Weight 55 Kg 27 4 Kg 0 25 Kg 9 Kg 4 5 Kg per section Maximum 1400 Kg 2 full 747 5 Kg Load Allegro 500 L totes stacked Nom...

Страница 7: ... the base of the tote or using lifting equipment Do not lift the tote using the folded side panels or the lateral structural bars CAUTION Pall does not recommend lifting or otherwise placing an already filled tote onto a trolley The legs of the tote locate into raised pockets at the corners of the trolley Ensure that all 4 legs are correctly located Figure 4 Leg correctly located in pocket on trol...

Страница 8: ... to be used only for moving single totes full or empty or collapsed totes in stacked or non stacked positions see section 5 5 In order to move empty or full totes release the brakes Figure 8 and Figure 9 Figure 8 Release brakes Figure 9 Brake released ...

Страница 9: ...5 1 2 Tote Preparation The procedure for opening the collapsible totes 200 L and 500 L is as follows Figure 10 Open the first side panel Figure 11 Open the second side panel www pall com biopharm 9 ...

Страница 10: ...an fold back if they are not secured with the latches Ensure that the internal surfaces of tote are undamaged clean dry and free from particulate matter If required clean internal surfaces and bottom port as per the procedures followed at your facility Any cleaning agents used should be compatible with the materials of construction See Section 3 ...

Страница 11: ...ed prior to the installation of Allegro systems in plastic totes This adapter is only used to locate Allegro 3D Biocontainers in Allegro stainless steel totes 5 2 1 Installation of a Single use Biocontainer System in the 200 L tote 1 Confirm that the selected 3D single use system is suited for the 200 L tote and has the correct size of biocontainer 100 L or 200 L capacity 2 Before inserting the si...

Страница 12: ...d on tube connections to the biocontainer ports and that there is sufficient slack for any other tube connections to system components Figure 17 Locating the port bracket in the orifice of the tote and feeding the system tubing through the locating slot 6 Align the corners of the Allegro 3D biocontainer with the corners of the tote with out unfolding the biocontainer Confirm that the bottom bracke...

Страница 13: ...tainer system through the front access after removing the door Figure 22 in the non stacked or stacked arrangement Figures 23 24 TIP When removing the front access door of the Allegro 500L tote the door can be temporarily clipped to the side of the tote 4 Before inserting the single use system into the tote attach the port bracket to the hexagonal section of the bottom outlet port Figure 25 NOTE T...

Страница 14: ...the front door side latches Figure 22 Remove the front access door Figure 23 Removing the 500 L tote front access door when the totes are stacked Figure 24 Feeding the 500 L system through the front access door when the totes are stacked ...

Страница 15: ...permost Keep the side panels on the uppermost face of the Allegro 3D biocontainer Do not unfold the biocontainer 6 Align the base port and port bracket close to the orifice in the tote Figure 30 Pass any tubing or system components attached to the bottom port through the orifice in the tote and gently pull tubing while guiding the port bracket to the locating ledges Ensure that no tension is exert...

Страница 16: ...t the bottom bracket is securely located in the retaining locating ledges by holding the outlet port from underneath without putting strain on the tubing Lock the port bracket in place as shown by twisting the latches provided on the underside Figure 29 of the port bracket which secure it to the bottom of the tote in the locating orifice Figure 30 Figure 29 Latches on the underside of port bracket...

Страница 17: ...m as it forms during filling Figure 31 Final position of secured 500 L tote port bracket with a single use biocontainer system 9 Check clamps are closed as indicated in figure 28 10 Check that inlet lines are open prior to filling 5 2 3 Using the Allegro Plastic Totes with Other Suppliers Single use Systems The Allegro plastic tote can also be used with the systems from other suppliers by rotating...

Страница 18: ...Allegro 3D biocontainer systems can be filled from either the top or bottom ports The system will naturally move during filling When filling through the top ports position the tubing in the center of the system so it does not become snagged or pulled during the filling operation 1 Check that the outlet lines are closed Figure 34 Figure 34 Clamp the outlet lines 2 Open the filling lines 3 Commence ...

Страница 19: ...5 Commence filling Figure 36 Allegro biocontainer self aligning while filling in progress 4 Fill the container to the desired level Figure 37 Fill up to recommended volume specification www pall com biopharm 19 ...

Страница 20: ...s in the biocontainer When moving filled totes that are not on a trolley use a suitable device capable of safely lifting the entire weight of the tote and its contents Lifting should be straight up and down Movement must be done slowly and without sudden starts or stops to avoid liquid surges in the tote Move only one tote at a time It is generally preferable to use dedicated Allegro Transportatio...

Страница 21: ...after releasing the port bracket from its position by disengaging the latches provided on the underside of the port bracket 4 Remove the single use system by lifting out of the top or via the access panel on the 500 L tote 5 IMPORTANT After removing the Allegro system the Allegro tote port bracket should be retained by detaching it from the hexagonal section of the Allegro system and reinstall it ...

Страница 22: ...use systems within the totes should be done through the front access door after stacking as shown in Figures 23 and 24 above section 5 2 2 Design systems and operational sequences so that wherever possible stacked totes are filled in sequence from bottom to top tote and emptied in sequence from top to bottom tote WARNING Open totes should not be stacked if installed on a trolley Figure 41 Figure 4...

Страница 23: ...when installed The Allegro system is installed Reinstall Check that the corners of the biocontainer are with the folded sections at the aligned with each of the corners of the tote front and back of the tote instead of at the sides Excessive creasing and folds are The selected system is too large Ensure the correct single use system is selected and observed during filling of system for the tote be...

Страница 24: ...55 toll free USA 1 516 484 5400 phone biopharm pall com e mail European Headquarters Fribourg Switzerland 41 0 26 350 53 00 phone LifeSciences EU pall com e mail Asia Pacific Headquarters Singapore 65 6389 6500 phone sgcustomerservice pall com e mail International Offices Pall Corporation has offices and plants throughout the world in locations such as Argentina Australia Austria Belgium Brazil Ca...

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