ILK
22/33/44/55/66
I
NSTALLATION
M
ANUAL
Revision 1.6
- 4 -
Important Notes:
1. Read Manual completely before beginning any work
2. Mount fixture must be ordered separately (for Part number refer to
Error! Reference source not f
ound.
)
3. Refer to your truck
manufacturer’s instructions before adding any auxiliary equipment.
4. Pay Special attention to items marked with this symbol:
5. All welding should be performed by qualified personnel per AWS standards
6. For flip up door or full seal kit applications, please read 4.1 first
7. For swing door applications, please read 4.2 first
8. Always Ground closest to your welding point to prevent arcing through moving parts
9. Contact PALFINGER Liftgates, LLC for Special Installations not covered in this Installation Manual
10. Do not paint cylinder shafts or nylon rollers (Use non-chlorinated brake cleaner to remove
over spray)
11. Verify that pin lock bolts are tight
12. Grease all pivot points
13. Verify that ALL decals are placed properly (Contact PALFINGER Liftgates replace any missing de-
cals)
14. Final Check-Off-Sheet at rear of this manual MUST be filled out and kept in your records for
future reference.
15. Refer to o
wner’s manual for troubleshooting & repairs.
Important Dimensions:
(Refer to line drawing on following pages)
1) BED HEIGHT [H] Bed Height Ranges: Max=Unloaded / Min=Loaded Truck
•
Measure from top of body floor to ground. Vehicle must be on flat level ground when
measured.
2) MOUNT TUBE HEIGHT [F]
•
Measure from
TOP
of Mount Tube to
TOP
of body floor
3) MOUNT TUBE [K]
•
Measure from
rear of body
to forward edge of Mount Plate.
4) REAR SILL CUT OUT [S]
•
Refer to H, K &S Charts and Cut Out diagrams on following pages
5) GROUND CLEARANCE
•
Measure from
BOTTOM
of Mount Tube to ground