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P/N 60502 & 60505

1994/1995 GM LT1 FUEL INJECTION

WIRE HARNESS INSTALLATION

INSTRUCTIONS

Manual P/N 90517

PAINLESS PERFORMANCE PRODUCTS

2501 Ludelle Street - Fort Worth, Texas 76105-1036 - (817) 244-6898

E-Mail:

[email protected]

Web:

[email protected]

Содержание 60502

Страница 1: ...CTION WIRE HARNESS INSTALLATION INSTRUCTIONS Manual P N 90517 Copyright May 2002 PAINLESS PERFORMANCE PRODUCTS 2501 Ludelle Street Fort Worth Texas 76105 1036 817 244 6898 E Mail tech painlessperformance com Web painless painlessperformance com ...

Страница 2: ...7 244 4024 or e mail us at painless painlessperformance com We sincerely appreciate your business Perfect Performance Products LLC shall in no event be liable in contract or tort including negligence for special indirect incidental or consequential damages such as but not limited to loss of property damage or any other damages costs or expenses which might be claimed as the result of the use or fa...

Страница 3: ...S FROM THE COMPUTER 14 7 3 WHEN TO CALL PAINLESS WIRING TECH LINE 16 LIST OF FIGURES Figure 6 1 Diagnostic Link Connector DLC Check Engine Light 5 Figure 6 2 Brake Switch Connection 6 Figure 6 3 Brake Switch Relay 7 Figure 6 4 Gear Indicator Switch 7 Figure 6 5 Air Pump Relay Connector 8 Figure 6 6 Canister Purge Solenoid 8 Figure 6 7 Air Pump Connection 9 Figure 6 8 Fuel Pump Relay Connector 9 Fi...

Страница 4: ... because of the absence of a cable drive in the transmission Usually the computer relays and fuse block can easily be mounted under the dash Most of the wiring in the harness has been pre terminated to the proper connector and all wire has been GM color coded All wiring is TXL 600 volt and 125 degree centigrade with cross link insulation This fuel injection system harness have been divided into th...

Страница 5: ...ing a 4L60E transmission tape off and store the light blue black and pink brake switch wires in the dash group and the 13 position transmission round connector in the tail section 4 1 2 If you ARE going to use a 4L60E transmission then you MUST have a two position vehicle speed sensor VSS and the correct brake switch These are necessary to make the transmission work correctly The brake switch shou...

Страница 6: ...ps and by looking at the connectors on the wire ends 4 2 3 Decide where and how the computer fuse block and relays will be mounted PPPI wire harness kits are designed to mount either under the dash or in the kick panel on the right side They must be no further apart than the wiring will allow approx 16 inches 4 2 4 A good exercise is to lay out the wire harness on the floor beside your vehicle and...

Страница 7: ... quality wire harness only to neglect proper grounding Note The installer of this harness is responsible for all ground wires not provided with this part 5 1 1 Connect a ground strap or cable minimum of a 4 Ga wire from the negative battery terminal to the chassis frame 5 1 2 Connect a ground strap minimum of a 4 Ga wire from the engine to the chassis frame DO NOT RELY UPON THE MOTOR MOUNTS TO MAK...

Страница 8: ... very attractive assembly Otherwise a tie installed in other areas every 6 or so will hold the wires in place securely REMEMBER TO TAKE YOUR TIME 5 4 TERMINAL INSTALLATION INSTRUCTION Note In the following steps you will be making the circuit connections Before you start you should carefully read Sections 6 0 and continually refer to the wire charts DOUBLE CHECKING your length calculations before ...

Страница 9: ...1 DASH SECTION INSTALLATION The wires in this group consist of the diagnostic link connector DLC SEE FIGURE 6 1 the check engine light pre mounted into a mounting bracket and 13 other wires Note You may need to connect the check engine light wires to their mates in the wire harness CAUTION DO NOT MAKE ANY CONNECTIONS WHILE THE COMPUTER IS PLUGGED INTO THE HARNESS Note Wire color Example Blk Wht is...

Страница 10: ...you do this the computer will stop controlling the exhaust gas recirculation EGR solenoid THIS WILL PREVENT THE SYSTEM FROM BEING STREET LEGAL D 2 If you are going to use the recommended switch for the computers benefit ONLY then you will wire it as shown in Illustration A D 3 The recommended switch is a combination reverse light AND neutral safety switch You may use it for these purposes AND the ...

Страница 11: ...7 FIGURE 6 3 Brake Switch Relay FIGURE 6 4 Gear Indicator Switch ...

Страница 12: ...ck are to be connected to the matching wires on the VATS module supplied in the kit I Fan 1 relay wire green and fan 2 relay wire blue are relay ground wires activated by the computer Note Fan 1 will come ON at 226 f and go OFF at 221 f Fan 2 will come ON at 235 f and go OFF at 230 f J The wire labeled TACH white is the signal wire for a tachometer is used K The VSS output wire sends out a signal ...

Страница 13: ...sing Figure 6 4 6 8 and the specific connections indicated in Table 6 1 connect the wiring as directed NOTE The air pump connector is rolled up in the dash section and must be routed out to the engine compartment if the air pump is to be operational See section 4 1 Paragraph 4 1 3 6 3 4 Check to make sure that the 60502 wire harness has the correct distributor connector on it for your particular e...

Страница 14: ...d Inj Pink Yellow Black 2 Inj 6 Pass Side 3rd Inj Pink Red Black 2 Inj 7 Drivers Side 4th Inj Pink Blue White 2 Inj 8 Pass Side 4th Inj Gray Black Blue 3 TPS Throttle Position Sensor Light Green Black Light Green White Light Blue Black Light Blue White 4 IAC Idle Air Control Motor Yellow Black White Pink 3 MAF Mass Airflow Sensor Red Black Pink Black Red Light Blue Black 4 DIST Distributor White B...

Страница 15: ...11 FIGURE 6 11 Oxygen Sensor FIGURE 6 12 MAP Sensor FIGURE 6 14 Injectors 2 4 6 8 FIGURE 6 15 TPS Sensor FIGURE 6 16 IAC FIGURE 6 13 Injectors 1 3 5 7 ...

Страница 16: ...12 FIGURE 6 17 MAF Sensor FIGURE 6 18 Distributor i FIGURE 6 19 Ignition Module FIGURE 6 20 Coil FIGURE 6 21 ECT Sensor FIGURE 6 22 IAT Sensor ...

Страница 17: ...cle Speed Sensor VSS and connect to the Vehicle Speed Sensor 6 4 6 Tail Section Connections WIRE COLOR OF POSITIONS LABELED CONNECT TO IN CONNECTOR Purple Yellow 2 VSS Speed Sensor Gray Fuel Pump Fuel Pump Light Green White Light Blue White Tan Black Brown Pink Yellow Black Red Black Pink Black Blue Red Yellow White Black 13 Trans Transmission 7 0 TROUBLE SHOOTING INSTRUCTIONS If you are having tr...

Страница 18: ...t be connected to the Assembly Diagnostic Link DLC connector installed and connected in Paragraph 6 2 1 Follow the instructions provided with the scanner to read the codes set in the computer 7 2 2 After you have read any codes write them down for reference Remove the connector from the DLC connector 7 2 3 Take the codes one at a time and match them to the codes in Table7 1 This will tell you in w...

Страница 19: ... Ignition Control IC Circuit Shorted or Grounded Circuit DTC 43 Knock Sensor KS Circuit DTC 44 Bank 1 Left Heated Oxygen Sensor HO2S Circuit Lean Exhaust Indicated DTC 45 Bank 1 Left Heated Oxygen Sensor HO2S Circuit Rich Exhaust Indicated DTC 46 Pass Key Circuit DTC 47 Knock Sensor KS Module Circuit or Module Missing DTC 48 Mass Air Flow MAF Sensor Circuit DTC 50 System Voltage Low DTC 51 EEPROM ...

Страница 20: ...O CALL PAINLESS PERFORMANCE PRODUCTS TECH LINE 7 3 1 These harness kits have been built with the highest regard to quality control Before calling us please double check all connections and perform normal basic trouble shooting fuel pressure timing ignition system etc 7 3 2 If you have any questions concerning the installation of this harness or having trouble in general feel free to call Painless ...

Страница 21: ...urchaser to be free from defects in material and workmanship under normal use Painless Performance will repair or replace defective products without charge during the first 12 months from the purchase date No products will be considered for warranty without a copy of the purchase receipt showing the sellers name address and date of purchase You must return the product to the dealer you purchased i...

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