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ATEX HYDROKINETIC ROTATING CLEANING HEADS 

SAFETY NOTE 

SN01 

Rev. 00 

Date 22/04/2020 

Pag. 9 of 10 

 
 

3.6

 

SYSTEM PROCEDURES 

 

3.6.1

 

TOOLS & MACHINERY 

 
The safety of the system is also in function with control devices (conform with Directive 2014/34/EU) which must be 
absolutely independent from the head. 
 

3.6.2

 

LOAD & UNLOAD 

 
Adequate means are foreseen for the draining and leakage in order to consent the cleaning operations, inspection and 
maintenance in absolute safety conditions. 
 

3.6.3

 

START & STOP 

 
In case  of  doubt  and  an  irregular  function,  stop  the  productive  process,  do  not make  brief repairs  and  ask qualified 
personnel. 
 

3.7

 

INSPECTION, ORDINARY & EXTRAORDINARY MAINTENANCE, SERVICE & CLEANING 

 

3.7.1

 

PRECAUTIONS 

 
Before  proceeding  to  the  periodic  procedures  of  inspection,  maintenance,  repairs  &  cleaning  it  is  necessary  to 
discharge the internal pressure, through a duct converged in a safe area, to avoid damage to persons or things and 
to verify the occurred discharge phase by means of control devices (pressure gauges). 
 
It is always necessary to verify the non-existence of potential explosive atmospheres and the impossibility to trigger 
off. 
 
The user must certify that the operator is opportunely instructed to carry out all the safety procedures & hygiene in 
the work areas according to the protocol in order to avoid any eventual risks deriving from the operations mentioned 
above.  
 

3.7.2

 

ORDINARY MAINTENANCE AND CLEANING 

 
After a normal daily usage, wash the inside of the head with clean water without any additives. Carry out an internal 
check  after  100  hours  and check  the  conditions  of  the  internal  parts (gears,  bearings,  dynamic  seals).  The incorrect 
choice of the O-ring material (dynamic seals) can cause an irregular function and a rapid deterioration of these parts. 
In presence of dimensional alterations (swelling) of the dynamic seals (OR+PTFE), control the compatibility of the O-
rings with the liquid used; if they result non-compatible, contact our Technical Department. 
 
The cleaning stages are to be carried out regularly in view of the function and compulsory in the presence of matter 
a/o explosive powders on the head and nozzles (independently from the settled thickness) 
 
For internal and external cleaning, it is necessary to use non corrosive products or solutions, suitable to remove the 
work residue, and that do not damage the O-ring surfaces and internal gears. For the cleaning operations do not use 
aggressive chemical detergents a/o mechanical systems that can cut or deform the head. 
 
 
 
 
 

Содержание MI42-316

Страница 1: ... increases the head rotates faster Cleaning of interior surfaces of tanks and drums Reduced flow high pressure high cleaning impact Complete orbital coverage of all interior surfaces Small spray turret that fits through reduced tank opening Rotating speed indipendent from water temperature Possible installation of an RPM counter ATTENTION The STANDARD Tank cleaning head is supplied with seals DYNA...

Страница 2: ...1 2 Gas 1 8 NPT M4 L 915mm 36 02 5 95 Kg 13 12 lb 18 24 giri min RPM 20 65 l min 5 3 17 USGp m SPECIFICHE TECNICHE MATERIALI TRATTAMENTI LUBRIFICANTI CONFORMI A MATERIALS TREATMENTS LUBRICANTS IN COMPLIANCE WITH 0 90 C 32 195 F 40 140 bar 4 14 MPa 580 2000 psi NSF STANDARD 51 PRESSIONE CONSENTITA PERMISSIBLE PRESSURE 160 bar 16 MPa 2300 psi D2 D1 VELOCITA DI ROTAZIONE giri min ROTATING SPEED RPM 1...

Страница 3: ... SAFETY NOTE SN01 Rev 00 Date 22 04 2020 Pag 1 of 10 DOCUMENT REVISION REV DATE MODIFICATION 00 22 04 2020 First issue PREPARED BY RGQ Michele QUATTRONE SIGNATURE CHECKED BY DUT Fabio PEDRONI SIGNATURE APPROVED BY AD Alberto BENETTI SIGNATURE ...

Страница 4: ...5 USE WORKING 6 3 5 1 WORKING ADJUSTMENT 6 3 5 2 SUITABLE NON SUITABLE USE 7 3 5 3 DANGEROUS AREAS 7 3 5 4 DANGER POSSIBLE RISKS 7 3 5 5 PPE PERSONAL PROTECTIVE EQUIPMENT PROCEDURES TRAINING 8 3 6 SYSTEM PROCEDURES 9 3 6 1 TOOLS MACHINERY 9 3 6 2 LOAD UNLOAD 9 3 6 3 START STOP 9 3 7 INSPECTION ORDINARY EXTRAORDINARY MAINTENANCE SERVICE CLEANING 9 3 7 1 PRECAUTIONS 9 3 7 2 ORDINARY MAINTENANCE AND ...

Страница 5: ... subjected to a conformity test according to directive 2014 34 EU annex VIII requiring for a technical file to be sent to a Certification Body The marking of the cleaning head is 2460 II 1 G Ex h IIC T6 T4 Ga II 1 D Ex h IIIC T85 C T135 C Da Ta 0 C 90 C Presafe 20 ATEX 319809 where Symbol 2460 DNV GL Presafe AS Certification Body Symbol CE Ex in accordance with directive 2014 34 EU Group II suitab...

Страница 6: ...when installed in a potentially explosive environment The appliance in question grants that potential sources of priming are not activated in normal functioning and even in case of foreseeable and rare failure or malfunction Breakage or failure to the appliance can happen In that case it is necessary to check the causes of failure When these are traced down to the appliance they must be removed No...

Страница 7: ...subject to shock impacts tumbles deteriorment and other damaging which could compromise the function of the head Any eventual damage must be immediately communicated to P A S p A for assessment 3 2 INSTALLATION 3 2 1 WARNING Each installation or reinstallation must be performed by qualified personnel duly trained and informed on the related risks even concerning the instructions of this document W...

Страница 8: ...ection grade minimum IP54 for Gas and IP6X for powders Insert the connection tubes entry and exit following a good technique and using acknowledged components adopting the foreseen clamping instructions During the connection of the tubes make an electrical earth link up with a minimum cable size 4mm observing the prescribed terms for equipotential connections Inspection after installation to be ca...

Страница 9: ...nsidered in the planning stage in view of the safety measures adopted The Company P A S p A declines all responsibility for damage to persons animals or things derived by an improper use of the apparatus a o the non observance of the dispositions contained in the present manual 3 5 3 DANGEROUS AREAS Particular attention has to be reserved to any area potentially explosive around the head and also ...

Страница 10: ...ated back pressure to the nozzles acts negatively on the head compromising the set calibration The nozzles must be exempt from back pressure They must not be blocked and no flow from the nozzles towards the inside of the head is permitted Ambient risks Ambient conditions different than those specified can cause a danger source They can cause dangerous service conditions with relation to the proces...

Страница 11: ... certify that the operator is opportunely instructed to carry out all the safety procedures hygiene in the work areas according to the protocol in order to avoid any eventual risks deriving from the operations mentioned above 3 7 2 ORDINARY MAINTENANCE AND CLEANING After a normal daily usage wash the inside of the head with clean water without any additives Carry out an internal check after 100 ho...

Страница 12: ...tenance replacement the removal of the head from the application is permitted only when the apparatus is not under pressure and in the absence of a potential explosive atmosphere Before reusing or reutilizing the head after washes general maintenance or any other necessary operation follow the warnings as seen on paragraph 3 1 1 of this safety note After reinstalling the device and before placing ...

Страница 13: ...o plast 1 10 19 80 0832 21R Portasatelliti completo sp rasam 1 1 20 80 0807 60R Ghiera M12x1 mm Ai316 1 1 21 10 2031 19R Guarn stelo 16 mm OR 2 5 22 80 0823 60R Flangia accoppiamento Ai316 1 1 23 80 0816 60R Boccola p tenute nich Ai316 1 5 24 10 3019 19R O Ring 1 5x9 0 mm Vi 70 Nsf 1 5 25 80 0825 60R Rasamento Ai316 1 1 26 11 4420 42R Cuscinetto 20x42x12 mm 2RS1 inox 1 2 27 80 0815 60R Albero nich...

Страница 14: ...Aggiornato al 18 02 2022 Kit Codice Descrizione K1 25 3652 24 Kit ric guarniz MI42 316 8x1Stk 1 1 25 3650 50 ...

Страница 15: ... 19 80 0832 21R Plan gear holder 3 pins Sst 1 pin 1 1 20 80 0807 60R Ring nut M12x1 mm Ai316 sst 1 1 21 10 2031 19R Stem seal 16x21x2 2 mm O ring 2 5 22 80 0823 60R Sst flange 1 1 23 80 0816 60R Seal holding pin Sst 1 5 24 10 3019 19R O Ring 1 5x9 0 mm Vi 70 Nsf 1 5 25 80 0825 60R Shim ring Ai316 Sst 1 1 26 11 4420 42R Ball bearing 20x42x12 mm 2RS1 Sst 1 2 27 80 0815 60R Propeller shaft Sst 1 5 28...

Страница 16: ...Last updated 18 02 2022 Kit P N Description K1 25 3652 24 Seals Spares Kit MI42 316 8x1Stk 1 1 25 3650 50 ...

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