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WATERZONE SERIES

OZONE INJECTION SYSTEM

MODEL:

WZ-100, 150, 200

INSTALLATION & OPERATIONS MANUAL

451 Black Forest Road

/

Hull, Iowa 51239 USA

P 712.439.6880

/

F 712.439.6733

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Содержание Waterzone Series

Страница 1: ...WATERZONE SERIES OZONE INJECTION SYSTEM MODEL WZ 100 150 200 INSTALLATION OPERATIONS MANUAL 451 Black Forest Road Hull Iowa 51239 USA P 712 439 6880 F 712 439 6733 ...

Страница 2: ......

Страница 3: ...mponent Diagram 6 Components Description 6 Specifications 7 Installation 8 Location and Mounting 8 Mechanical Connections 8 Electrical Power Connections 9 Optional Electrical Connections 9 SECTION 3 System Operation 9 Ozone System Initial Startup Procedure 10 SECTION 4 HMI Control Display Overview 11 SECTION 5 Personal Safety 13 Warranty 14 Contact Information 14 APPENDIX A CAD DRAWING 15 APPENDIX...

Страница 4: ... The purpose of this system is to use ozone as a disinfectant for water Ozone is a very reactive gas that must be produced on site Ozone in the gaseous form is also very unstable and difficult to manage in an effective way for any reliable disinfection processes Because of these factors the ozone is dissolved into water whereby it can be applied effectively to the surface of any food product or ot...

Страница 5: ...the contact tank so that it can be safely destroyed or removed from the location The water passing through the ozone injection system is unimpeded and will flow at the desired rate at the point of use Water with dissolved ozone levels necessary for proper disinfection can be used for any purpose desired AIR IN O2 OUT OPTIONAL AIR COMPRESSOR Untreated Water Untreated Water Ozone Venturi Injector Di...

Страница 6: ...h screen allows workers to control the machine and view alarm conditions 4 Air Vent Safely removes all off gassed ozone oxygen from the system The gas flow from this vent must be vented to a safe outdoor location or into an ozone destruct unit 5 Ozone Injection Pump This pump creates the pressure differential necessary across the venturi injector for ozone injection This pump should be operating a...

Страница 7: ...e gas to water is achieved While most ozone is dissolved into the water some ozone oxygen will off gas through the vent in the top of this contact tank 11 Water Inlet Connection for incoming water 12 Flow Switch The Flow Switch recognizes there is water flowing through the tank and tells the controls in the system 13 Water Outlet Connection for effluent water 14 Cooling Water Flow Meter Indicates ...

Страница 8: ...pment must be installed There may be exceptions to the environmental guidelines for certain system configurations contact Ozone Solutions if the environmental conditions are not as prescribed above or otherwise in question MECHANICAL CONNECTIONS Connect water piping at the fittings provided at the edge of the skid Ball valves at the inlet and outlet of the system are required to allow isolation co...

Страница 9: ...efore servicing Terminals are provided for connection of external contacts to control and monitor the system The terminals are located inside the System Controller Drill holes in the System Controller as necessary for connection of external control wiring These connections may be used optionally as desired Some terminals are jumpered from the factory to allow the system to operate without external...

Страница 10: ...re is another control system that will be starting other equipment associated with the ozone system OZONE SYSTEM INITIAL STARTUP PROCEDURE IMPORTANT Read and understand the Caution Warnings and Hazards section of this manual before operating the ozone system 1 As a safety measure ensure that the Variable Ozone Output is set to 0 during initial setup and first starting of the system so that ozone i...

Страница 11: ...ils 12 Depending on the application the Dissolved Ozone Monitor settings may need to be adjusted for the HIGH and LOW alarms See the System Operation section of this manual 13 To stop the system simply press the STOP button on the screen The system will automatically enter a flush cycle then shut down SECTION 4 HMI CONTROL DISPLAY OVERVIEW Displays measured compressed air pressure Brings up Compon...

Страница 12: ...n when below Shut Down Set Point Controls the length of time that the system runs with inverters off during shut down operation Controls the length of time that the system runs with inverters off when a leak is detected Controls the maximum measurement level acceptable in ambient conditions If measured levels exceed this point the system enters a leak flushing cycle Controls upper and lower condit...

Страница 13: ...ssible it is recommended that the machine run with maximum permissible air and oxygen flow for at least 10 minutes with the Ozone Generator OFF in order to flush out most residual ozone If the machine cannot be operated prior to maintenance or repair a waiting period of 12 to 24 hours if ozone has been produced recently is recommended to allow the ozone to decay by reverting back into oxygen Isola...

Страница 14: ... part s or product will then continue the original warranty duration The replaced parts will not start a new one 1 year coverage period The purchaser by acceptance of the equipment will assume all liability for the consequences of its use or misuse by the purchaser employees or others This warranty shall not apply to any piece of equipment or part thereof sold by this company which has been subjec...

Страница 15: ...ATION CONTAINED IN THIS DRAWING IS THE SOLE PROPERTY OF OZONE SOLUTIONS ANY REPRODUCTION IN PART OR AS A WHOLE WITHOUT THE WRITTEN PERMISSION OF OZONE SOLUTIONS IS PROHIBITED PROPRIETARY AND CONFIDENTIAL ENG APPR DATE NAME TITLE TB 2 5 2019 WZ 150 A A B B 2 2 1 1 ...

Страница 16: ...F 8 Repl Filter Water Chiller Filter Replace the filter element 3 months as needed Ecopure EPW2C Filters Dissolved Ozone Sensor Replace the Electrolyte 6 months dependant on water quality AS 500 Electrolyte Dissolved Ozone Sensor Replace the flat cap 1 year AS Membrane Cap Flat Ozone Leak Sensor Replace the sensor 1 year OEM 3 RME 1 0 ORP Sensor if equipped Replace the sensor 1 year ORP Sensor Che...

Страница 17: ...inst another standard Oxygen flow is too low Increase oxygen flow Water flow is too high Decrease water flow Ozone Output is low Increase ozone generator output ORP high Check ORP Set points Low outlet pressure Increase inlet flow pressure or decrease outlet flow Low O2 flow Low O2 Pressure See Low O2 pressure Flow restriction Open needle valve or dislodge restriction Venturi pressure differential...

Страница 18: ...18 WZ SERIES APPENDIX D SAFETY DATA SHEET ...

Страница 19: ...WZ SERIES 19 INSTALLATION OPERATIONS MANUAL This page left blank for booklet printing purposes ...

Страница 20: ...712 439 6880 F 712 439 6733 E sales ozonesolutions com www ozonesolutions com 2018 Ozone Solutions All Rights Reserved Ozone Solutions is a registered trademark This publication may not be reproduced in part or whole without written permission of Ozone Solutions ...

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