DESCRIPTION OF SYMBOLS
CARING FOR THE ENVIRONMENT
Power tools that are no longer usable should not be disposed of
with household waste but in an environmentally friendly way. Please
recycle where facilities exist. Check with your local council authority
for recycling advice.
Recycling packaging reduces the need for landfill and raw materials.
Reuse of recycled material decreases pollution in the environment.
Please recycle packaging where facilities exist. Check with your
local council authority for recycling advice.
Welding torch assembly
SPMWR135-04
On/off switch
SPMWR135-12
Wire drive roller 0.6-0.8mm
SPMWR135-56
Pressure roller
SPMWR135-59
Wire drive roller 0.8-.09mm
SPMWR135-92
Spare parts can be ordered from the Special Orders Desk
at your local Bunnings Warehouse.
For further information, or any parts not listed here, visit
www.ozito.com.au or contact Ozito Customer Service:
Australia 1800 069 486
New Zealand 0508 069 486
E-mail: [email protected]
SPARE PARTS
TROUBLESHOOTING
Thermal Overload
All Welders have a feature called a duty cycle.
Duty cycle on a welder refers to the time in which the welder operates
during normal welding.
A welder can only weld for a certain continuous period of time before
it requires to cool down.
If the internal components of the welder should become hot the
welder could overheat. If the welder overheats the Thermal Overload
Protection feature will automatically shut down the welder.
THIS CAN OCCUR IN HEAVY USE AND DOES NOT INDICATE A
FAULT.
The Welder will cease to weld and the Thermal Overload LED light
will turn on. This LED indication light is just to inform you that your
welder is becoming too hot and requires to cool down to protect the
internal components of the welder. Do Not turn your welder Off as the
welder has an internal cooling fan and this will assist your welder to
cool down quicker. Reducing the cooling time will enable you to get
back to your welding job quicker.
Depending on how many Amps or how heavy the welding you are
doing the cooling time may take up to 10 Minutes for your welder to
cool down so you can return to your welding job.
Disconnect the welding power source from the mains supply voltage
before disassembling. Welding equipment should be regularly checked
by a qualified electrical trades person to ensure that:
• The main earth wire of the electrical installation is intact.
• The power point for the welding power source is effectively earthed
and of adequate current rating.
• Plugs and cord extension sockets are correctly wired.
• Flexible cord is of the 3-core tough rubber or plastic sheathed type of
adequate rating, correctly connected and in good condition.
• Welding terminals are shrouded to prevent inadvertent contact or
short circuit.
• The frame of the welding power source is effectively earthed.
• Welding leads and electrode holder are in good condition.
• The welding power source is clean internally, especially from metal
filing, slag, and loose material. If any parts are damaged for any
reason, replacement is recommended.
• Prior to operation, use the terminal spanner to securely tighten the
terminal knobs.
Cleaning the Drive Rolls
Clean the grooves in the drive rolls frequently. This can be done by
using a small wire brush. Also wipe off, or clean the grooves on the
upper drive roll. After cleaning, tighten the drive roll retaining screws.
Note:
Ozito Industries will not be responsible for any damage or
injuries caused by the repair of the tool by an unauthorised person or
by mishandling of the tool.
IF YOUR WELDER OVERHEATS AND THE THERMAL
OVERLOAD PROTECTION ENGAGES DO NOT TURN
YOUR WELDER OFF AS THE FAN WILL ASSIST IN
REDUCING THE COOLING TIME.
IMPORTANT INFORMATION
MAINTENANCE
V
Volts
Hz
Hertz
~
Alternating current
W
Watts
U
0
Non-load voltage
U
2
On-load voltage
m/min
Revolutions or
reciprocation per minute
U1
Rated AV input voltage
(with tolerance ±10%)
A/V
Electric current adjustment
range, and the relevant
on-load voltage
X
load duration rate
IP
Protection class
Used in the environment which
has high risk of electric shock
MAG welding
Warning
Symbol of single-phase AV
power and rated frequency
I
1max
Rated maximum input current
I
1eff
Maximum effective input current
Vmax
Max. wire feeding speed
Double insulated
Regulator compliance mark
A
Amperes
Single-phase transformer
- Rectifier
1
S
Do not operate in the rain
Read operator’s manual
PROBLEM
CAUSE
REMEDY
GENERAL OPERATION
No Power
Power supply
Test supply with another product, avoid using
extension leads.
Circuit breaker tripped
Check the rating of the curcuit breaker on the supply
and other appliances connected to the circuit.
The welder is a high power device and it is
recommended that is be the only appliance on the
circuit to ensure it has enough power to operate.
Welder feeding
incorectly
Wire roller wheel slipping
Increase the pressure on the pressure roller by
rotating the adjustable pressure screw in a
clockwise direction
Wire roller is applying too much pressure to
the wire
Decrease the pressure on the pressure roller by
rotating the adjustable pressure screw in an
anti-clockwise direction
Welder cuts out
Thermal overload active
The thermal overload light on the front panel will
be on and the welder will not operate until cooled
down and the light goes out. This is normal in heavy
welding, allow the welder to cool down.
WARNING:
THERE ARE EXTREMELY DANGEROUS VOLTAGE
AND POWER LEVELS PRESENT INSIDE THIS PRODUCT. DO NOT
ATTEMPT TO OPEN OR REPAIR UNLESS YOU ARE A QUALIFIED
ELECTRICAL TRADES PERSON.
CAUTION:
DO NOT USE COMPRESSED AIR TO CLEAN THE
WELDING POWER SOURCE. COMPRESSED AIR CAN FORCE
METAL PARTICLES TO LODGE BETWEEN LIVE ELECTRICAL
PARTS AND EARTHED METAL PARTS WITHIN THE WELDING
POWER SOURCE. THIS MAY RESULT IN ARCING BETWEEN THE
PARTS AND THEIR EVENTUAL FAILURE.
