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Grill & Smoker

PS9500

Tools needed for assembly:

Phillips screwdriver, Pliers or Adjust-
able Wrench

If you smell gas:
1. Shut off gas to the appliance.
2. Extinguish any open flames.
3. Open

lid.

4. If odor continues, keep away from the

appliance and immediately call your
fire department.

Failure to follow these instructions could
result in fire or explosion which could
cause property damage, personal injury
or death.

DANGER

1. Never operate this appliance unat-

tended.

2. Never operate this appliance within

10 ft (3.0 m) of any structure, com-
bustible material or other gas cylin-
der.

3. Never operate this appliance within

25 ft (7.5 m) of any flammable liquid.

4. Do not fill cooking vessel beyond

maximum fill-line.

5. Never allow oil or grease to get hot-

ter than 400°F or 200°C. If the tem-
perature exceeds 400°F (200°C) or
if oil begins to smoke, immediately
turn the burner or gas supply OFF.

6. Heated liquids remain at scalding

temperatures long after the cooking
process. Never touch cooking appli-
ance until liquids have cooled to

115

F (45°C) or less.

7. If a fire should occur, keep away

from the appliance and immediately
call your fire department. Do not at-
tempt to extinguish an oil or grease
fire with water.

Failure to follow these instructions could
result in fire or explosion which could
cause property damage, personal injury
or death.

DANGER

Conforms to ANSI STD Z21.58b-2012
OUTDOOR COOKING GAS APPLIANCE

Содержание ps9500

Страница 1: ...ance within 25 ft 7 5 m of any flammable liquid 4 Do not fill cooking vessel beyond maximum fill line 5 Never allow oil or grease to get hot ter than 400 F or 200 C If the tem perature exceeds 400 F 200 C or if oil begins to smoke immediately turn the burner or gas supply OFF 6 Heated liquids remain at scalding temperatures long after the cooking process Never touch cooking appli ance until liquid...

Страница 2: ...luded This gas grill is only intended for Do mestic use not to be used for any com mercial purpose WARNING Never use the gas or charcoal grill for INDOOR cooking or heating Never use the grill on or in a boat or recreational vehicle The combustion fumes from either the gas or charcoal grill are toxic and can cause severe illness and possibly death DANGER The combustion of Propane gas can yield the...

Страница 3: ...ckaging until your smoker is fully as sembled and operating to your satisfac tion In order to properly assemble your smoker you will only need two tools Phillips head screwdriver Pliers or adjustable wrench tools not included The grill smoker is heavy and must be moved around during assembly and be fore use Be sure to have a friend help Outdoor Leisure Products Inc 5400 Doniphan Drive Neosho MO 64...

Страница 4: ...e used Any replacement regulator and hose assemblies must be those specified by the outdoor cooking gas appliance manufacturer 8 The LP Gas Cylinder must include a collar to protect the cylinder valve Do not obstruct the ventilation opening of the cylinder enclosure 9 Do not store a spare LP Gas Cylinder under or near this grill 10 Never fill the LP Gas Cylinder beyond 80 full For vapor withdrawal...

Страница 5: ...emely hot When grilling grease from meat may drip into the charcoal and cause a grease fire If this should happen close the lid and dampers to suffocate the flame Do not use water to extinguish grease fires Do not move the unit while it is being used Do not use in windy conditions Use caution when opening the lid as hot stream or a flame flare up could cause burns Before each use make sure the uni...

Страница 6: ... 866 475 5180 from 8 30 am 4 30 pm Central Time Monday Friday Hardware Pack Item Quantity Description 1 108 M6X15 Combo Head Bolts 2 2 M6X30 Combo Head Bolts 3 5 ST4 0 10 Combo Head Screws 4 14 M6 KEPS Nuts 5 2 Hinge Pins 6 2 R Clips 7 1 AA Battery 8 1 M6 Metal Lock Nut 9 1 Wheel Wrench 6 ...

Страница 7: ...21 1 Charcoal Tray 47183T 21 22 1 Firebox Cooking Grid 47183T 22 23 1 Sear Burner TR023 24 3 Heat Tents 47183T 24 25 1 Gas Grill Lid Heat Shield 47183T 25 26 1 Left Rear Leg Yellow Label 3 47183T 26 27 1 Left Front Leg Green Label 4 47183T 27 28 1 Charcoal Drip Tray TR028 29 1 Matchlighter and chain TR029 30 1 Gas Drip Tray 47183T 30 31 1 Removable Grease Cup 47183T 31 32 1 Rear Vertical Support 4...

Страница 8: ...this Assem bly Manual for future reference Note Do not tighten any bolts until instructed to do so at a later date Tools Required Phillips Head Screwdriver Adjustable Wrench or Pliers Step 1 Front Leg Assembly Locate Cabinet and Lid Assembly Left Front Leg 4 and Right Front Leg 2 and 7 M6x15 bolts Note Each Leg will have an identifica tion label Do not tighten any bolts until instructed to do so l...

Страница 9: ...ep 2 Step 2 Rear Leg Assembly Locate Left Rear Leg 3 and Right Rear Leg 1 and 6 M6x15 bolts Procedure Attach Left Rear Leg us ing 2 M6x15 bolts and Right Rear Leg using 4 M6x15 bolts as shown in Fig 2 Fig 2 9 Right Rear Leg 1 4 2 ...

Страница 10: ...mbled Grill Procedure Refer to Fig 3 and slide the Panel into position on the Left Side of the Grill inside the Legs Fasten to the Legs us ing 4 M6x15 bolts Do not fully tighten bolts Note The Bent Sides Flanges must face inward The large hole for the gas hose should be positioned closer to the Grill Cabinet assembly Bent Side Fig 3 ...

Страница 11: ... Grill find the threaded hole on the underside of the Cabinet and partially insert an M6x15 bolt as shown in Fig 4B Position the Center Drip Tray Guide so that the keyhole fits over the partially installed bolt refer to Fig 4C Then gently push the Guide towards the back of the Grill Cabinet so that the Tab of the Guide fits over the threaded hole in the lower back side of the Cabinet and fasten wi...

Страница 12: ...the Bottom Shelf Then using the wrench tighten the nut holding the Caster wheel securely Step 6 Bottom Shelf Assembly Locate Cabinet Assembly with Legs and Bottom Shelf Assembly with Caster Wheels and 8 M6x15 bolts Procedure Refer to Fig 6 and with the Cabinet Assembly STILL upside down at tach the Bottom Shelf assembly using 2 M6x15 bolts at each Leg Step 5 Step 6 Fig 5 Fig 6 12 ...

Страница 13: ... Grill Assembly right side up it will not move or roll away 13 Step 8 Assemble the Front Vertical Sup port Locate Front Vertical Support and 2 M6x15 bolts Procedure Attach the top of the Front Ver tical Support to the front underside of the Center Drip Tray Guide Then attach the bottom of the Support to the top of the Bot tom Shelf using the two M6x15 bolts as shown in Fig 8 Make sure the 2 holes ...

Страница 14: ... edge of the Bottom Shelf with the bent edges flanges facing toward the front of the Grill This is to form the space for the Condiment Racks Next attach the Cart Front Panel to the 2 threaded holes in both the Cart Left Side Panel and the Front Vertical Support us ing 2 M6x15 bolts for each part Step 9 Fig 9 Step 10 Attach the Back Vertical Sup port Locate Back Vertical Support and 2 M6x15 bolts P...

Страница 15: ...o that the ledge of the Brace is at the bottom and facing out as shown in Fig 12 Insert M6x15 bolts through the Legs and then through the Brace as shown Screw on the M6 KEPS nuts and tighten securely Step 12 Fig 12 Ledge Step 11 Turn the Grill to be Upright Now with the help of at least one other person turn the Grill Assembly right side up It should look like the Fig 11 Step11 Fig 11 Locked 15 ...

Страница 16: ...olts Then attach the Lower Con diment Front Mesh to the Left Front leg and to the Front Vertical Support using 2 M6x15 bolts as shown in Fig 13A and Fig 13B Step 14 Attach the Middle Mesh Shelf Locate Middle Mesh Shelf and 4 M6x15 bolts Procedure Attach the Middle Mesh Shelf to both Right Legs and to both Vertical Supports using 4 M6x15 bolts as shown in Fig 14 Fully tighten all bolts at this time...

Страница 17: ... offs and then repeat the procedure of inserting the screws through the Heat Shield the Lid and into the other Stand off Tighten all 4 bolts securely Step 15 Fig 15 Step 16 Step 16 Assemble Handle to Charcoal Lid Locate Charcoal Lid 2 Handle Stand offs 1 Long Handle Tube and 4 M6x15 bolts Procedure Refer to Fig 16 Open the Char coal Grill Lid Place 2 M6x15 bolts through the Lid holes on one side o...

Страница 18: ...de of the Lid as shown in Fig 17C Attach the Smoke Stack Assem bly to the Lid with 4 M6x15 bolts inserted through the Lid from the OUTSIDE Fas ten the Smoke Stack Assembly to the Lid with 4 KEPS nuts securely INSIDE the Lid as shown in Fig 17B Replace the Smoke Stack Cap as shown in Fig 17D and the position of the handle as shown in Fig 17D Unscrew the wing nut and washer from each of the Heat Ind...

Страница 19: ... the Lift Handle and the U shaped Bracket by inserting a Hinge pin as shown in Fig 18C Then insert an R Clip through the hole in the Hinge Pin Attach the Lift Handle to the Lift System by inserting a Hinge Pin through the U shaped Lift Arm and the hole in the center of the Lift Handle as shown in Fig 18D Then insert an R clip through the hole in the Hinge Pin You should now be able to adjust the C...

Страница 20: ...rectangular opening in the right side of the Grill Cabinet so that it is resting on the ledge of the Firebox Support Bracket Insert 3 M6x15 bolts through the Firebox and the Cabinet Wall Attach 3 M6 KEPS nuts to each of the bolts Insert 3 M6 x15 bolts through the Firebox and the Fire box Support Bracket and attach 3 KEPS nuts to the bolts Make certain that all bolts are securely tightened Step 20 ...

Страница 21: ... Grill Allow it to hang free as we will later make the connection to the Sear Burner Refer to Fig 21C and note that at each opening for the valve and burner connec tion there is a small keyhole slot The Ig niter Wires are numbered 1 to 3 starting with 1 as the Left Burner Carefully push each of the ignition wires through the holes to dangle inside resting in the keyhole slot The shortest wire is 1...

Страница 22: ...inet You MUST make certain that the tip of the valve is completely INSIDE the end opening of the Burner Tube After each Burner Tube is set in place at the front of the Cabinet you must fasten the Burner Tube to the Burner Support Brackets at the back of the cabinet with an ST 4 0x10 screw per Fig 23D Step 22 Attaching the HVR Cover Locate HVR Cover and 2 M6x15 bolts Procedure Refer to Fig 22 and s...

Страница 23: ...g 24B Insert the 4 bolts 2 in each Leg and leave them about out Now hang the Sear Burner Housing onto these 4 bolts and push down to seat it then tighten the bolts securely Note 2 bolts need to be tightened from the underside of the Housing Refer to Fig 24C and add 3 additional M6x15 bolts from INSIDE the Cabinet to se cure the Sear Burner Refer to Fig 24D Pick up the HVR and hold the Gas Valve in...

Страница 24: ... the bottom of the Burner you will see a pin con nection to the electrode Push the igniter wire onto the pin Now carefully so you do not pull the wire off tilt the burner open tube end down and slide through the opening in the housing and ONTO and OVER the nozzle end of the gas valve Looking from the un derside of the housing make certain that the valve tip is INSIDE the burner tube as Fig 24H Ref...

Страница 25: ... the Burner Tubes and the Sear Burner The Igniter will light ALL the burners when you open the gas control valves and press it Step 25 Fig 25 Step 26 Match Holder and Chain Locate Match Holder and Chain and 1 M6x15 bolt Procedure Attach Match Holder and Chain to the top rear hole in the left rear leg by inserting the 1 M6x15 bolt through the loop of the chain and securely tightening see Fig 26 Ste...

Страница 26: ... other Stand off Tighten all 4 bolts securely Refer to Fig 27B Note The Gas Side Drip Tray has a removable Grease Cup attached to the underside This tray MUST be used only on the Gas Side of the grill Refer to Fig 27C The removable Grease Cup slides into the bottom of the Gas Side Drip Tray from the front Note Grease Drip Trays and Grease Cup Should be emptied and cleaned after each use to prevent...

Страница 27: ...p Then align the wire loop on the opposite end of the Warming Rack with the opposite Lid hole and insert the other M6x30 bolt Insert the wire legs into the holes of the Cabinet as shown in Fig 29C Step 30 Attach the LP Cylinder Wire Retainer Locate Attach the LP Cylinder Wire Retainer Procedure refer to Fig 30 Squeeze the Wire Retainer ends inward and then allow them to snap back open in side the ...

Страница 28: ...oss finish 2 Charcoal Cooking Grids matte finish 1 Sear Burner and Firebox Cooking Grid 1 Firebox Wood Rack 1 Charcoal Tray and 3 Heat Tents Procedure Refer to Fig 31 and place all the respective components into their position in the Grill Fig 31 Assembly of your grill smoker is now complete To order a cover for your grill please visit www thesmokercompany com FOR YOUR SAFETY FOLLOW ALL SAFEGUARDS...

Страница 29: ...l be clicking and sparking until the burner is lit You can then adjust the knob to your desired setting If the burner did not light turn the knob back to the OFF position wait 5 minutes for any gas to clear away and then repeat the lighting procedure For Sear Burner turn the knob counter clockwise to the left and then PUSH the Black Ig niter Button to light the burner If the burner does not light ...

Страница 30: ...nd or grease fires Burners 1 Turn the gas OFF at the LP Gas Cylinder and the burner control knobs 2 Lift off the cooking grids and the heat tents covering the burners 3 Remove the screw attaching the burners at the back of the grill 4 Gently and carefully tilt the back of the Burner up and slide it backwards off the valve ori fice then lift out of the grill 5 Wipe clean the orifice face CARE AND C...

Страница 31: ...oking grate allowing you to sear your meat and lock in the juices Searing takes only a few minutes on each side Don t allow the meat or food to burn After searing crank the Charcoal Tray back to the bottom and cook the food to your personal preference For smaller cookouts the Fire Box can be used instead of the larger Smoker Chamber for cooking with charcoal and direct heat Follow the same steps a...

Страница 32: ... results try to maintain a constant temperature inside the cooking chamber by adding charcoal wood as necessary and adjusting the damper openings Check the internal food temperature periodically by inserting a meat thermometer into the Food Use caution when checking the food temperature to avoid injury 6 Once the food has reached the desired temperature remove from cooking chamber and let stand 30...

Страница 33: ...pallets NO because pallet wood is dried out before it is used for making pallets You need the natural moisture in wood to create flavor in your smoke 3 Can I use Pine Cedar or any other wood that smells good NO never use any resin woods What are the main items I need to smoke meats 1 Internal meat thermometer An internal meat thermometer is a must to cook large pieces of meat to make sure it is do...

Страница 34: ... pull them apart If they pull apart with ease your ribs are done Take out of smoker and let stand on serving platter until cool enough to eat Total cooking time should not be more than 3 1 2 hours total Beef Smoked Beef Brisket Select a 6 to 8 lb packer trimmed brisket that has a little marble to it but not too much Feel free to trim as much fat as desired Use your favorite beef rub we recommend u...

Страница 35: ...ts in smoker After 1 2 hour turn chicken over With your internal temperature gauge check internal temperature by pushing temperature probe into the meat nearest the bone When temperature reaches 180 degrees chicken is done You may brush your favorite BBQ sauce on the chicken during the last 15 min utes of your cooking process to spice it up Smoked Turkey Select a 12 to 15 lb turkey for best result...

Страница 36: ...s 5 8 lbs 5 6 hours 7 8 hours 170 170 Pork Beef Ribs Full grill 4 6 hours Meat pulls from bone Pork Chops Full grill 4 6 hours Meat pulls from bone Sausage Links Full grill 4 5 hours 170 for fresh sausage Ham Fresh 10 lbs 7 8 hours 170 Ham Cooked All sizes 3 4 hours 130 Chicken Cut up or split 1 4 fryers cut up or split 4 5 hours 180 leg moves easily in joint Chicken Whole 1 4 fryers 5 6 hours 180...

Страница 37: ...from our cus tomer service This service is available by calling 866 475 5180 8 30am to 4 30pm Central Time Monday through Friday or write to Outdoor Leisure Products Inc 5400 Doniphan Drive Neosho MO64850 This warranty may give you specific legal rights that vary by state Outdoor Leisure Products Inc 5400 Doniphan Drive Neosho MO 64850 www olp inc com 2014 Outdoor Leisure Products Inc Smoke Hollow...

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