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Parts List & Operating Instructions 

Ford Tool Application Chart

Year

Model

Engine

Tool Description

Part No.

Ford 

American 

Part No.

Ford 

Global Part 

No.

1997-2011

Explorer

4.0L SOHC V6 VIN E

Cam Gear Holding Tool 
Crankshaft Holding Tool 
Cam Holding Tool Adapter 
Cam Holding Tool 
Cam Gear Holding Tool Adapter 
Timing Chain Tensioner Tool 
Cam Gear Bolt Socket & Extension

6478 (511546) 
6479 (511547) 
6480 (511548) 
6481 (511549) 
6482 (511550) 
6484 (511552) 
6485 (511553 & 4)

T97T-6256-B 
T97T-6303-A 
T97T-6256-D 
T97T-6256-C 
T97T-6256-A 
T97T-6K254-A 
T97T-6256-F, -G

303-564
303-573
303-576
303-577
303-578
303-571
303-565, -575

1999-2002

Explorer

4.0L Push Rod V6

Cam Sensor Synch Tool

6483 (511551)

303-638

1997-2002

Explorer

4.6L VIN W

Cam Positioning Tool 
Cam Positioning Tool

6009 (511532) 
6020 (511555)

T91P-6256-A 
T92P-6256-A

303-380
303-413

1996-1998

Explorer

5.0L V8

Cam Sensor Synch Tool

6469 (511536)

T96T-12200-A

303-562

1999-2002

Explorer

5.0L V8

Cam Sensor Synch Tool

6470 (511537)

303-630

1997-2004

F-150

4.6L VIN 6

Cam Positioning Tool 
Cam Positioning Tool

6009 (511532) 
6020 (511555)

T91P-6256-A 
T92P-6256-A

303-380
303-413

1997-2010

F-150

4.6L VIN W

Cam Positioning Tool 
Cam Positioning Tool

6009 (511532) 
6020 (511555)

T91P-6256-A 
T92P-6256-A

303-380
303-413

1997-2008

F-Series Truck

4.2L 

Cam Sensor Synch Tool

6469 (511536)

T96T-12200-A

303-562

1997-1998

F-Series Truck

4.6L 

Cam Positioning Tool 
Cam Positioning Tool

6009 (511532) 
6020 (511555)

T91P-6256-A 
T92P-6256-A

303-380
303-413

1997-2002

F-Series Truck

4.6L

Cam Positioning Tool

6476 (511543 & 4)

T96T-6256-AR

303-S568

1997-2009

F-Series Truck

4.6L VIN W

Cam Holding Tool

6477 (511545)

T96T-6256-B

303-557

1997-2002

F-Series Truck

5.4L

Cam Positioning Tool 
Cam Positioning Tool 
Cam Positioning Tool

6009 (511532) 
6476 (511543 & 4) 
6020 (511555)

T91P-6256-A 
T96T-6256-AR 
T92P-6256-A

303-380
303-S568
303-413

1997-2002

F-Series Truck

5.4L 

Cam Holding Tool

6477 (511545)

T96T-6356-B

303-557

2012-2014

Focus

2.0L VIN 2

Cam Alignment Tool 
Crankshaft TDC Timing Pin

6474 (511541) 
6475 (511542)

T94P-6256-CH 
T97P-6000-A

303-465
303-574

2000-2004

Focus

2.0L VIN 3

Cam Alignment Tool 
Crankshaft TDC Timing Pin

6474 (511541) 
6475 (511542)

T94P-6256-CH 
T97P-6000-A

303-465
303-574

2002-2004

Focus

2.0L VIN 5

Cam Alignment Tool 
Crankshaft TDC Timing Pin

6474 (511541) 
6475 (511542)

T94P-6256-CH 
T97P-6000-A

303-465
303-574

2005-2011

Focus

2.0L VIN N

Crankshaft TDC Timing Pin

6475 (511542)

T97P-6000-A

303-574

2005-2012

Focus

2.0L VIN N

Cam Alignment Tool

6474 (511541)

T94P-6256-CH

303-465

2003-2007

Focus

2.3L VIN Z

Cam Alignment Tool

6474 (511541)

T94P-6256-CH

303-465

2004-2007

Freestar

3.9L VIN 6

Cam Sensor Synch Tool

6470 (511537)

303-630

2004-2007

Freestar

4.2L

Cam Sensor Synch Tool

6469 (511536)

T96T-12200-A

303-562

2013-2014

Fusion

2.0L

Cam Alignment Tool 
Crankshaft TDC Timing Pin

6474 (511541) 
6475 (511542)

T94P-6256-CH 
T97P-6000-A

303-465
303-574

2006-2009

Fusion

2.3L VIN Z

Cam Alignment Tool

6474 (511541)

T94P-6256-CH

303-465

2010-2014

Fusion

2.5L VIN A

Cam Alignment Tool

6474 (511541)

T94P-6256-CH

303-465

2010-2014

Fusion Hybrid

2.5L VIN 3

Cam Alignment Tool

6474 (511541)

T94P-6256-CH

303-465

1991-2008

Grand Marquis

4.6L 2V 

Cam Positioning Tool

6009 (511532)

T91P-6256-A

303-380

1992-2008

Grand Marquis

4.6L 2V 

Cam Positioning Tool

6020 (511555)

T92P-6256-A

303-413

1997-2002

Grand Marquis

4.6L VIN W

Cam Positioning Tool 
Cam Positioning Tool

6009 (511532) 
6020 (511555)

T91P-6256-A 
T92P-6256-A

303-380
303-413

2005-2008

Mariner

2.3L VIN Z

Cam Alignment Tool

6474 (511541)

T94P-6256-CH

303-465

2009-2012

Mariner

2.5L VIN 7

Cam Alignment Tool

6474 (511541)

T94P-6256-CH

303-465

2005-2008

Mariner Hybrid

2.3L VIN H

Cam Alignment Tool

6474 (511541)

T94P-6256-CH

303-465

2009-2012

Mariner Hybrid

2.5L VIN 3

Cam Alignment Tool

6474 (511541)

T94P-6256-CH

303-465

2006-2009

Milan

2.3L VIN Z

Cam Alignment Tool

6474 (511541)

T94P-6256-CH

303-465

2010-2011

Milan

2.5L

Cam Alignment Tool

6474 (511541)

T94P-6256-CH

303-465

Содержание 6489

Страница 1: ...6470 511538 6471 511539 6472 511540 6473 511541 6474 511542 6475 511543 511544 6476 511545 6477 511546 6478 511547 6479 511548 6480 511549 6481 511550 6482 511551 6483 511552 6484 511553 511554 6485 P...

Страница 2: ...11545 T96T 6256 AR T96T 6256 B 303 S568 303 557 2012 2014 Edge 2 0L VIN 9 Cam Alignment Tool Crankshaft TDC Timing Pin 6474 511541 6475 511542 T94P 6256 CH T97P 6000 A 303 465 303 574 2001 2004 Escape...

Страница 3: ...4L Cam Holding Tool 6477 511545 T96T 6356 B 303 557 2012 2014 Focus 2 0L VIN 2 Cam Alignment Tool Crankshaft TDC Timing Pin 6474 511541 6475 511542 T94P 6256 CH T97P 6000 A 303 465 303 574 2000 2004...

Страница 4: ...Mountaineer 4 0L Push Rod V6 Cam Sensor Synch Tool 6483 511551 303 638 1997 2005 Mountaineer 4 6L VIN W Cam Positioning Tool Cam Positioning Tool 6009 511532 6020 511555 T91P 6256 A T92P 6256 A 303 38...

Страница 5: ...85 511553 4 T97T 6256 F G 303 565 575 1999 2000 Ranger 4 0L Push Rod Cam Sensor Synch Tool 6483 511551 303 638 1996 1997 Sable 3 0L V6 2V Cam Sensor Synch Tool 6472 511539 T95T 12200 A 303 529 1998 20...

Страница 6: ...ng timing chain tensioners and chains this prevents valve train damage 4 Perform camshaft service as required 5 Refer to the vehicle service manual for the correct camshaft to crankshaft timing proced...

Страница 7: ...and Cam Positioning Tool 511532 6009 into each camshaft end as shown before removing timing chain tensioners and chains to prevent valve train damage 4 Assembly Install Camshaft Positioning Tool 5115...

Страница 8: ...on during installation 1 Rotate crankshaft to set No 1 cylinder at 26 after top dead center of the compression stroke 2 Engage camshaft sensor housing vane in slot of tool No 6467 511534 3 Rotatetoolo...

Страница 9: ...Freestar Monterey 1996 1998 3 8L V6 Mustang Windstar CAUTION Before removing the camshaft sensor housing assembly note the position of the camshaft sensor electrical connector To prevent equipment dam...

Страница 10: ...ry specifications WARNING Wear eye protection that meets ANSI Z87 1 and OSHA standards WARNING Wear eye protection that meets ANSI Z87 1 and OSHA standards Camshaft Sensor Housing No 511537 6470 Note...

Страница 11: ...assembly note the position of the camshaft sensor electrical connector To prevent equipment damage the connector MUST be reassembled in the same position during installation 511539 CAUTION Before rem...

Страница 12: ...ilan Hybrid MKZ Hybrid VIN 3 2014 2 0L MKT 2012 2 0L MKX VIN 9 2010 2012 2 5L MKZ VIN A 2001 2011 2 3L Ranger VIN D 2010 2013 2 0L Transit VIN N CAUTION The Camshaft Alignment Tool is for camshaft ali...

Страница 13: ...CAUTION To prevent damage to the engine remove the No 511542 6475 timing pin from the engine and reinstall the access plug BEFORE cranking the engine 1 Rotate crankshaft to set No 1 cylinder on TDC o...

Страница 14: ...ies Truck 1997 2002 6 8L V10 Econoline 1998 2002 5 4L V8 Navigator 1 Install tool No 511545 6477 on the camshaft as shown 2 Torquehexhd boltsat20ft lbs toensurecorrect clamping force Note Each bolt mu...

Страница 15: ...shaft as shown 2 SecuretoolNo 511546 6478 tothecylinderhead 3 Service the timing chain as required according to instructions in the vehicle service manual 4 Torque fasteners to factory specifications...

Страница 16: ...0 and 511549 6481 on the camshaft as shown 2 Secure tool No 511549 6481 to the cylinder head 3 Service the timing chain as required according to instructions in the vehicle service manual 4 Torque fas...

Страница 17: ...with No 511546 6478 Ford Camshaft Gear Holding Tool CAUTION Before removing the camshaft sensor housing assembly note the position of the camshaft sensor electrical connector Topreventequipmentdamage...

Страница 18: ...nstructions in the vehicle service manual 4 Torque fasteners to factory specifications Note Same as Ford No 303 571 T97T 6K254 A No 511552 6484 1 Assemble the No 6485 511553 511554 socket and extensio...

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