SECTION 7 - BASIC ELECTRICAL INFORMATION & ELECTRICAL SCHEMATICS
3121262
– JLG Lift –
7-3
Current Measurement
• Set up the meter for the expected current range
• Be sure to connect the meter leads to the correct jacks
for the current range you have selected
• If meter is not auto ranging, set it to the correct range
(See multi meter’s operation manual)
• Use firm contact with meter leads
7.3
APPLYING SILICONE DIELECTRIC COMPOUND
TO ELECTRICAL CONNECTIONS
NOTE:
This section is not applicable for battery terminals.
JLG P/N 0100048 DIELECTRIC GREASE (NOVAGARD G661) IS THE ONLY MATE-
RIAL APPROVED FOR USE AS A DIELECTRIC GREASE.
NOTE:
Do NOT apply dielectric grease to the following connec-
tions:
• Main Boom Rotary sensor connections (on Celesco Sensor),
• LSS Modules connections,
• Deutz EMR 2 ECM connection.
Silicone Dielectric Compound must be used on all electrical
connections except for those mentioned above for the follow-
ing reasons:
• To prevent oxidation at the mechanical joint between male
and female pins.
• To prevent electrical malfunction caused by low level con-
ductivity between pins when wet.
Use the following procedure to apply Silicone Dielectric Com-
pound to the electrical connectors. This procedure applies to
all plug connections not enclosed in a box. Silicone grease
should not be applied to connectors with external seals.
1.
To prevent oxidation, silicone grease must be packed
completely around male and female pins on the inside
of the connector prior to assembly. This is most easily
achieved by using a syringe.
NOTE:
Over a period of time, oxidation increases electrical resis-
tance at the connection, eventually causing circuit failure.
2.
To prevent shorting, silicone grease must be packed
around each wire where they enter the outside of the
connector housing. Also, silicone grease must be
applied at the joint where the male and female connec-
tors come together. Any other joints (around strain
reliefs, etc.) where water could enter the connector
should also be sealed.
NOTE:
This condition is especially common when machines are
pressure washed since the washing solution is much more
conductive than water.
Figure 7-4. Current Measurement (DC)
Содержание JLG 1500SJ
Страница 1: ...Service and Maintenance Manual Model 1500SJ P N 3121262 March 7 2016...
Страница 2: ......
Страница 14: ...x JLG Lift 3121262 TABLE OF CONTENTS SECTION NO TITLE PAGE NO This page left blank intentionally...
Страница 24: ...xx JLG Lift 3121262 LIST OF TABLES TABLE NO TITLE PAGE NO This page left blank intentionally...
Страница 40: ...SECTION 1 SPECIFICATIONS 1 16 JLG Lift 3121262 NOTES...
Страница 56: ...SECTION 3 CHASSIS TURNTABLE 3 6 JLG Lift 3121262 Figure 3 5 Chassis Component Location Sheet 1 of 2...
Страница 58: ...SECTION 3 CHASSIS TURNTABLE 3 8 JLG Lift 3121262 Figure 3 7 Turntable Component Location Sheet 1 of 2...
Страница 62: ...SECTION 3 CHASSIS TURNTABLE 3 12 JLG Lift 3121262 Figure 3 11 Axle Loctite Application...
Страница 92: ...SECTION 3 CHASSIS TURNTABLE 3 42 JLG Lift 3121262 Figure 3 18 Drive Hub Special Tools Sheet 1 of 4...
Страница 93: ...SECTION 3 CHASSIS TURNTABLE 3121262 JLG Lift 3 43 Figure 3 19 Drive Hub Special Tools Sheet 2 of 4...
Страница 94: ...SECTION 3 CHASSIS TURNTABLE 3 44 JLG Lift 3121262 Figure 3 20 Drive Hub Special Tools Sheet 3 of 4...
Страница 95: ...SECTION 3 CHASSIS TURNTABLE 3121262 JLG Lift 3 45 Figure 3 21 Drive Hub Special Tools Sheet 4 of 4...
Страница 102: ...SECTION 3 CHASSIS TURNTABLE 3 52 JLG Lift 3121262 Figure 3 32 Reggiana Riduttori Hub Sheet 1 of 2...
Страница 147: ...SECTION 3 CHASSIS TURNTABLE 3121262 JLG Lift 3 97 Figure 3 53 Swing Bearing Tolerance Boom Placement Sheet 1 of 2...
Страница 148: ...SECTION 3 CHASSIS TURNTABLE 3 98 JLG Lift 3121262 Figure 3 54 Swing Bearing Tolerance Boom Placement Sheet 2 of 2...
Страница 151: ...SECTION 3 CHASSIS TURNTABLE 3121262 JLG Lift 3 101 Figure 3 56 Swing Bearing Removal Sheet 1 of 4...
Страница 181: ...SECTION 3 CHASSIS TURNTABLE 3121262 JLG Lift 3 131 Figure 3 67 Deutz EMR 2 Vehicle Side Connection Diagram...
Страница 182: ...SECTION 3 CHASSIS TURNTABLE 3 132 JLG Lift 3121262 Figure 3 68 Deutz EMR 2 Engine Side Connection Diagram Sheet 1 of 2...
Страница 183: ...SECTION 3 CHASSIS TURNTABLE 3121262 JLG Lift 3 133 Figure 3 69 Deutz EMR 2 Engine Side Connection Diagram Sheet 2 of 2...
Страница 184: ...SECTION 3 CHASSIS TURNTABLE 3 134 JLG Lift 3121262 Figure 3 70 EMR 2 Engine Plug Pin Identification...
Страница 185: ...SECTION 3 CHASSIS TURNTABLE 3121262 JLG Lift 3 135 Figure 3 71 EMR 2 Vehicle Plug Pin Identification...
Страница 186: ...SECTION 3 CHASSIS TURNTABLE 3 136 JLG Lift 3121262 Figure 3 72 EMR2 Fault Codes Sheet 1 of 5...
Страница 187: ...SECTION 3 CHASSIS TURNTABLE 3121262 JLG Lift 3 137 Figure 3 73 EMR2 Fault Codes Sheet 2 of 5...
Страница 188: ...SECTION 3 CHASSIS TURNTABLE 3 138 JLG Lift 3121262 Figure 3 74 EMR2 Fault Codes Sheet 3 of 5...
Страница 189: ...SECTION 3 CHASSIS TURNTABLE 3121262 JLG Lift 3 139 Figure 3 75 EMR2 Fault Codes Sheet 4 of 5...
Страница 190: ...SECTION 3 CHASSIS TURNTABLE 3 140 JLG Lift 3121262 Figure 3 76 EMR2 Fault Codes Sheet 5 of 5...
Страница 202: ...SECTION 3 CHASSIS TURNTABLE 3 152 JLG Lift 3121262...
Страница 204: ...SECTION 3 CHASSIS TURNTABLE 3 154 JLG Lift 3121262...
Страница 206: ...SECTION 3 CHASSIS TURNTABLE 3 156 JLG Lift 3121262...
Страница 216: ...SECTION 3 CHASSIS TURNTABLE 3 166 JLG Lift 3121262...
Страница 218: ...SECTION 3 CHASSIS TURNTABLE 3 168 JLG Lift 3121262...
Страница 220: ...SECTION 3 CHASSIS TURNTABLE 3 170 JLG Lift 3121262...
Страница 222: ...SECTION 3 CHASSIS TURNTABLE 3 172 JLG Lift 3121262...
Страница 224: ...SECTION 3 CHASSIS TURNTABLE 3 174 JLG Lift 3121262...
Страница 240: ...SECTION 3 CHASSIS TURNTABLE 3 190 JLG Lift 3121262...
Страница 244: ...SECTION 3 CHASSIS TURNTABLE 3 194 JLG Lift 3121262...
Страница 273: ...SECTION 4 BOOM PLATFORM 3121262 JLG Lift 4 25 Figure 4 6 Boom Assembly Sheet 7 of 7...
Страница 299: ...SECTION 4 BOOM PLATFORM 3121262 JLG Lift 4 51 Figure 4 12 Load Pin Removal Tool JLG P N 4846765...
Страница 305: ...SECTION 4 BOOM PLATFORM 3121262 JLG Lift 4 57 Figure 4 14 Jib Assembly Sheet 2 of 3...
Страница 318: ...SECTION 4 BOOM PLATFORM 4 70 JLG Lift 3121262 Figure 4 18 Powertrack Hosing Sheet 2 of 3...
Страница 319: ...SECTION 4 BOOM PLATFORM 3121262 JLG Lift 4 71 Figure 4 19 Powertrack Hosing Sheet 3 of 3...
Страница 332: ...SECTION 4 BOOM PLATFORM 4 84 JLG Lift 3121262 Figure 4 22 Outer Mid Boom Extend Retract Cables...
Страница 333: ...SECTION 4 BOOM PLATFORM 3121262 JLG Lift 4 85 Figure 4 23 Fly Boom Extend Retract Cables...
Страница 350: ...SECTION 4 BOOM PLATFORM 4 102 JLG Lift 3121262 Figure 4 29 Rotator Counterbalance Valve...
Страница 505: ...SECTION 5 BASIC HYDRAULIC INFORMATION HYDRAULIC SCHEMATICS 3121262 JLG Lift 5 151 Thispageleftblankintentionally...
Страница 516: ...SECTION 5 BASIC HYDRAULIC INFORMATION HYDRAULIC SCHEMATICS 5 162 JLG Lift 3121262 NOTES...
Страница 536: ...SECTION 6 JLG CONTROL SYSTEM 6 20 JLG Lift 3121262 Figure 6 2 Control System Block Diagram...
Страница 545: ...SECTION 6 JLG CONTROL SYSTEM 3121262 JLG Lift 6 29 Figure 6 10 Control Module Location...
Страница 561: ...SECTION 6 JLG CONTROL SYSTEM 3121262 JLG Lift 6 45 Figure 6 19 System Test Flow Chart Platform Tests...
Страница 563: ...SECTION 6 JLG CONTROL SYSTEM 3121262 JLG Lift 6 47 Figure 6 20 System Test Flow Chart Ground Station Tests...
Страница 654: ...SECTION 7 BASIC ELECTRICAL INFORMATION ELECTRICAL SCHEMATICS 7 10 JLG Lift 3121262 Figure 7 13 Connector Installation...
Страница 657: ...SECTION 7 BASIC ELECTRICAL INFORMATION ELECTRICAL SCHEMATICS 3121262 JLG Lift 7 13 Figure 7 20 Jib Electrical Components...
Страница 678: ...SECTION 7 BASIC ELECTRICAL INFORMATION ELECTRICAL SCHEMATICS 7 34 JLG Lift 3121262 Figure 7 41 Pump Harness...
Страница 684: ...SECTION 7 BASIC ELECTRICAL INFORMATION ELECTRICAL SCHEMATICS 7 40 JLG Lift 3121262 This page left blank intentionally...
Страница 697: ...SECTION 7 BASIC ELECTRICAL INFORMATION ELECTRICAL SCHEMATICS 3121262 JLG Lift 7 53 This Page Left Blank Intentionally...
Страница 704: ...SECTION 7 BASIC ELECTRICAL INFORMATION ELECTRICAL SCHEMATICS 7 60 JLG Lift 3121262 NOTES...
Страница 705: ......