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SECTION 5 – GENERAL SPECIFICATIONS AND MAINTENANCE

31210312

– JLG Lift –

5-13

5.3

OPERATOR MAINTENANCE

Figure 5-4. Operator Maintenance & Lubrication Diagram - 8E/20E

Battery

Oil Level/Oil Filter

Tires & Wheels

Turntable Bearing Lubrication

Lifting Chains Lubrication

Overload System Verification

Tilt Sensor Verification

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Содержание JLG TOUCAN 10E

Страница 1: ...Original Instructions Keep this manual with the machine at all times TOUCAN 8E TOUCAN 20E TOUCAN 10E TOUCAN 26E 31210312 September 17 2019 English Operation Safety AS T o o r d e r g o t o D i s c o u...

Страница 2: ...Curtis Gehl Pavers Heli Honda ICS PowerGrit IHI Partner Imer Clipper MMD Koshin Rice CH E General Equip ment Amida Coleman NAC Gradall Square Shooter Kent Stanley Tamco Toku Hatz Kohler Robin Wiscons...

Страница 3: ...alifornia to cause cancer and birth defects or other reproductive harm To minimize exposure avoid breathing exhaust do not idle the engine except as necessary service your vehicle or equipment in a we...

Страница 4: ...s and lessees with the precautions and operating procedures essential for the safe and proper machine operation for its intended purpose Due to continuous product improvements JLG Industries Inc reser...

Страница 5: ...DICATES A POTENTIALLY HAZARDOUS SITUATION IF NOT AVOIDED MAY RESULT IN MINOR OR MODERATE INJURY IT MAY ALSO ALERT AGAINST UNSAFE PRACTICES THIS DECAL WILL HAVE A YELLOW BACKGROUND INDICATES INFORMATIO...

Страница 6: ...DENT INVOLVING BODILY INJURY OR DEATH OF PERSONNEL OR WHEN SUBSTANTIAL DAMAGE HAS OCCURRED TO PERSONAL PROP ERTY OR THE JLG PRODUCT Contact Product Safety and Reliability Department JLG Industries Inc...

Страница 7: ...FOREWORD d JLG Lift 31210312 REVISION LOG Original Issue September 17 2019 T o o r d e r g o t o D i s c o u n t E q u i p m e n t c o m...

Страница 8: ...Training Supervision 2 2 Operator Responsibility 2 2 2 2 PREPARATION INSPECTION AND MAINTENANCE 2 2 2 3 PRE START INSPECTION 2 4 2 4 DAILY WALK AROUND INSPECTION 2 5 2 5 FUNCTION CHECK 2 8 Control St...

Страница 9: ...31 Raising and lowering the jib 3 31 3 12 SWINGING 3 32 3 13 ALARMS 3 32 Overload Warning Light Alarm 3 32 Tilt Warning Light Alarm 3 32 Slack Chain Warning Light Alarm 3 33 Gate Opening Warning Light...

Страница 10: ...5 9 TIRES WHEELS 5 21 Tire Wear and Damage 5 21 Wheel and Tire Replacement 5 21 Wheel Installation 5 21 5 10 DECAL INSTALLATION 5 23 5 11 LUBRICATION 5 38 Swing Bearing Race 5 39 Swing Bearing Teeth 5...

Страница 11: ...ECT PAGE SECTION PARAGRAPH SUBJECT PAGE 8 1 Tilt Sensor 5 67 8 2 Platform Load Sense 5 67 8 6 Steering Axle 5 68 8 7 Safety System Override 5 69 9 9 Hardware 5 69 SECTION 6 INSPECTION AND REPAIR LOG T...

Страница 12: ...s 5 9 5 4 Tires Specifications 5 9 5 5 Drive Motors Hydraulic Power Unit 5 10 5 6 Battery Specifications 5 11 5 7 Lubrication Specifications 5 11 5 8 Hydraulic Oil Specifications Standard 5 11 5 9 Hyd...

Страница 13: ...3 30 3 20 Machine Tie Down 8E 20E 3 42 3 21 Machine Tie Down 10E 26E 3 43 3 22 Lifting the Machine 3 44 3 23 Lifting the Machine Using a Fork Truck 3 44 3 24 Electric Brake Release 3 46 4 1 Emergency...

Страница 14: ...ation 26E ANSI Market 5 34 5 22 Decal Installation 10E AS NZL Market 5 35 5 23 Swing Bearing Race Lubrication 5 39 5 24 Swing Bearing Teeth Lubrication 5 40 5 25 Overload System Verification 5 42 5 26...

Страница 15: ...TABLE OF CONTENTS viii JLG Lift 31210312 NOTES T o o r d e r g o t o D i s c o u n t E q u i p m e n t c o m...

Страница 16: ...Curtis Gehl Pavers Heli Honda ICS PowerGrit IHI Partner Imer Clipper MMD Koshin Rice CH E General Equip ment Amida Coleman NAC Gradall Square Shooter Kent Stanley Tamco Toku Hatz Kohler Robin Wiscons...

Страница 17: ...operation of the machine has been completed under the supervision of an experienced and quali fied operator These sections contain the responsibilities of the owner user operator lessor and lessee co...

Страница 18: ...to your utilization and application of the machine Workplace Inspection Precautions to avoid all hazards in the work area must be taken by the user before and during operation of the machine Do not op...

Страница 19: ...Service and Maintenance Manual Ensure all safety devices are operating properly Modifi cation of these devices is a safety violation MODIFICATION OR ALTERATION OF AN AERIAL WORK PLATFORM SHALL BE MAD...

Страница 20: ...next function Operate controls with slow and even pressure Do not allow personnel to tamper with or operate the machine from the ground with personnel in the plat form except in an emergency Do not c...

Страница 21: ...only through gate area Use extreme cau tion when entering or leaving platform Ensure that the platform assembly is fully lowered Face the machine when entering or leaving the platform Always maintain...

Страница 22: ...tance may be reduced if insulating barriers are installed to prevent contact and the barriers are rated for the voltage of the line being guarded These barriers shall not be part of or attached to the...

Страница 23: ...e platform or drive with platform elevated while on or near a sloping uneven or soft surface Ensure machine is positioned on a firm level and smooth surface before elevating platform or driving with t...

Страница 24: ...ndfeltonexposedskin Leavesrustle 3 8 12 3 4 5 4 Gentle breeze Leavesandsmallertwigsinconstantmotion 4 13 18 5 5 7 9 Moderatebreeze Dustandloose paperraised Smallbranchesbegintomove 5 19 24 8 0 10 7 Fr...

Страница 25: ...utdoors The addition of such items increases the exposed wind area of the machine Do not increase the platform size with unauthorized deck extensions or attachments If the extending structure assembly...

Страница 26: ...tors which may cause hazard of colli sion or injury to personnel Be aware of stopping distances in all drive speeds When driving in high speed slow down the machine using the controller before stoppin...

Страница 27: ...y strict attention to these precautions to avoid possible injury to personnel or damage to the machine or property A maintenance program must be established by a qualified person and must be followed...

Страница 28: ...nit in any way to affect stability Reference the Service and Maintenance Manual for the weights of critical stability items MODIFICATION OR ALTERATION OF AN AERIAL WORK PLATFORM SHALL BE MADE ONLY WIT...

Страница 29: ...Curtis Gehl Pavers Heli Honda ICS PowerGrit IHI Partner Imer Clipper MMD Koshin Rice CH E General Equip ment Amida Coleman NAC Gradall Square Shooter Kent Stanley Tamco Toku Hatz Kohler Robin Wiscons...

Страница 30: ...d safety systems Control labels instructions and warnings on the machine Rules of the employer and government regulations Use of approved fall protection device Enough knowledge of the mechanical oper...

Страница 31: ...job site NOTE The Manufacturer or Distributor will provide qualified people for training assistance with the first unit s delivered and from that time forward as requestedbytheuseror his herpersonnel...

Страница 32: ...urchasedused Owner DealerorUser QualifiedJLGMechanic ServiceandMaintenanceManualand applicableJLGinspectionform AnnualMachine Inspection SeeNote Annually nolaterthan13monthsfromthedateof priorinspecti...

Страница 33: ...Safety Manuals Ensure that a copy of the Operation and Safety manual AEM Safety Man ual ANSI markets only and ANSI Manual of Responsi bility ANSI markets only is enclosed in the weather resistant sto...

Страница 34: ...sure that the control console is firmly secured in the proper location Plac ards secure and legible control lever and switches return to neutral position and emergency stop switch functions properly 4...

Страница 35: ...SECTION 2 USER RESPONSIBILITIES MACHINE PREPARATION AND INSPECTION 2 6 JLG Lift 31210312 Figure 2 1 Daily Walk Around Inspection 8E 20E T o o r d e r g o t o D i s c o u n t E q u i p m e n t c o m...

Страница 36: ...SECTION 2 USER RESPONSIBILITIES MACHINE PREPARATION AND INSPECTION 31210312 JLG Lift 2 7 Figure 2 2 Daily Walk Around Inspection 10E 26E T o o r d e r g o t o D i s c o u n t E q u i p m e n t c o m...

Страница 37: ...lowers the jib properly 2 From the Platform Control Console a Operate all functions including horn button to ensure proper operation b Ensure that all machine functions are disabled when the emergency...

Страница 38: ...t indicator is illuminated to ensure proper operation Tilt Sensor Check Figure 2 3 Tilt Sensor Check the tilt indicator light alarm to ensure proper operation Wedge a block P N ST2741 located in the m...

Страница 39: ...container to activate the overload sensor and keep it activated Refer to Figure 2 4 1 From the Platform Control Console a Confirm an audible alarm sounds b Verify the overload indicator Red blinks c C...

Страница 40: ...proper operation of the gate opening warning light and interlock Open each gate in turn 1 From the Platform Control Console a Ensure the gate open warning light is illuminated b Check that all functi...

Страница 41: ...SECTION 2 USER RESPONSIBILITIES MACHINE PREPARATION AND INSPECTION 2 12 JLG Lift 31210312 NOTES T o o r d e r g o t o D i s c o u n t E q u i p m e n t c o m...

Страница 42: ...Curtis Gehl Pavers Heli Honda ICS PowerGrit IHI Partner Imer Clipper MMD Koshin Rice CH E General Equip ment Amida Coleman NAC Gradall Square Shooter Kent Stanley Tamco Toku Hatz Kohler Robin Wiscons...

Страница 43: ...STOP SWITCH TO STOP THE MACHINE 3 2 DESCRIPTION This machine is a self propelled hydraulic lift equipped with a work platform on the end of an elevating and rotating mast The primary operator control...

Страница 44: ...ns of the machine See foreword for definitions of placard safety signal words Capacities The mast and the jib can be raised above horizontal with or without any load in the platform if 1 Machine is po...

Страница 45: ...FORWARD and BACKWARD stability The machine s position of least FORWARD stability is shown in Figure 3 2 and its position of least BACKWARD stability is shown in Fig ure 3 1 TO AVOID FORWARD OR BACKWA...

Страница 46: ...NE CONTROLS INDICATORS AND OPERATION 3 4 JLG Lift 31210312 Figure 3 1 Position of Least BACKWARD stability Figure 3 2 Position of Least FORWARD stability T o o r d e r g o t o D i s c o u n t E q u i...

Страница 47: ...torControl valves 4 Counterweight 5 Jib 6 GroundControl Panel 7 Telescopic mast 8 Platform 9 Platform Control console 10 ManualStorageContainer 11 Access doorto battery 12 Mast manual descent valve 13...

Страница 48: ...Counterweight 5 Jib 6 Ground Control Panel 7 Telescopic mast 8 Platform 9 Platform Control console 10 Manual Storage Container 11 Accessdoortobattery charger 12 Mast manual descent valve 13 Jib manua...

Страница 49: ...result in serious injury or death This indicator will be red Indicates an abnormal operating condition which if not corrected may result in machine interruption or damage This indicator will be yellow...

Страница 50: ...i Display Indicator MDI 4 Platform Off Ground Selector Switch 5 Machine Safety System Override MSSO If equipped 6 Battery Charger Status Indicators depending on equipment 7 Emergency Stop Switch 8 Mas...

Страница 51: ...n the platform is out of transport position The wrench symbol is lit when a DTC Diagnosis Troubleshooting Code is displayed Five Digits Display In normal operating condition displays the total amount...

Страница 52: ...LLOW Charging in process RED Charging abnormal 7 Emergency Stop Switch Depress the switch to stop all functions of the machine The switch must be turned clockwise to restore the machine functions 8 Ma...

Страница 53: ...ES WHEN USING THE MANUAL DESCENT CONTROL ENSURE THE MAST ELE MENTS ARE LOWERING SYNCHRONOUSLY 1 To lower the mast a Install the actuator on the remote pull bar b Pull on the actuator Release the actua...

Страница 54: ...Actuator 8E 20E The mast manual descent valve actuator 1 is stored behind the access door to the battery The mast manual descent remote pull bar 2 is located on the right side of the platform Figure...

Страница 55: ...lve 8E 20E Jib ManualLift Up Valve 20E only The jib manual lift up operating device is used in the event of total power failure to manually lift up the jib 1 Push and hold the jib lift membrane switch...

Страница 56: ...e event of total power failure to manually swing the superstructure Those devices are composed of a rotary valve 1 located on the pump motor control valves assembly to release the swinging motor Figur...

Страница 57: ...the rotary valve 1 3 Open the access cover to the operating hand wheel 4 Turn the hand wheel 2 clockwise to swing the struc ture to the right or turn the hand wheel counter clock wise to swing the st...

Страница 58: ...DURE WHEN USING THE MANUAL DESCENT CONTROL ENSURE THE MAST ELE MENTS ARE LOWERING SYNCHRONOUSLY 1 To lower the mast a Install the actuator on the remote push bar b Push on the actuator Release the ac...

Страница 59: ...0E 26E The mast manual descent valve actuator 1 is stored behind the access door to the battery The mast manual descent valve remote push bar 2 is located behind the access door to the pump motor asse...

Страница 60: ...alve 10E 26E Jib ManualLift Up Valve 26E only The jib manual lift up operating device is used in the event of total power failure to manually lift up the jib 1 Push and hold the jib lift membrane swit...

Страница 61: ...devices are composed of a rotary valve 1 located on the pump motor control valves assembly to release the swinging motor Refer to Figure 3 14 a pinion 2 located below the pump motor control valves com...

Страница 62: ...ngage it in the turntable bearing teeth Turn the lever clockwise to swing the structure to the right or turn the lever counter clockwise to swing the structure to the left 4 When finished swinging fol...

Страница 63: ...TURN TO THE OFF OR NEUTRAL POSITION WHEN RELEASED Figure 3 15 Platform Control Station 1 Indicator Panel 2 Emergency Stop Switch 3 Trigger Switch 4 Drive Swing Functions Controller 5 Steer Switch 6 Fu...

Страница 64: ...gure 3 16 Platform Control Indicator Panel a Control EnableIndicator b Creep SpeedIndicator c System DistressIndicator d DriveOrientation Indicator e Tilt Indicator WarningLight f OverloadIndicator Wa...

Страница 65: ...s is a signal for the operator to verify that the drive control is being operated in the proper direction i e controls reversed situations e Indicates that the chassis is out of level refer to machine...

Страница 66: ...ine back ward Swing Engage the trigger switch lever 3 with the joystick in neutral position then toggle the control handle to the left to swing the superstructure to the left or toggle the control han...

Страница 67: ...or further in either direc tion the Drive Orientation indicator will illuminate Before driving locate the black white orientation arrows on both the chassis and the platform controls Push and release...

Страница 68: ...ode travelling is limited by two factors gradeability and side slope Gradeability is the percent of grade of the incline the machine can climb Side slope is the angle of the surface the machine can be...

Страница 69: ...SECTION 3 MACHINE CONTROLS INDICATORS AND OPERATION 31210312 JLG Lift 3 27 Figure 3 17 Grade and Side Slope T o o r d e r g o t o D i s c o u n t E q u i p m e n t c o m...

Страница 70: ...N TO THE OFF OR NEUTRAL POSITION WHEN RELEASED IF THE PLATFORM DOES NOT STOP WHEN CONTROL LEVER OR THE ENABLE BUTTON TRIGGER SWITCH IS RELEASED USE THE EMERGENCY STOP SWITCH TO STOP THE MACHINE 3 10 S...

Страница 71: ...s to the straightened position the switch must be acti vated in the opposite direction until the wheels are centered Travelling driving 1 With all control levers in neutral position squeeze and hold t...

Страница 72: ...er direction the drive orientation indicator 1 will illuminate and drive will be disabled 1 Push and release the override button 2 and within 3 seconds move the drive steer controls to activate drive...

Страница 73: ...t move the mast controller in the desired movement direction The speed of the movement is proportionally controlled by the dis tance of travel of the joystick 3 Return the controller to its centered n...

Страница 74: ...MS Overload Warning Light Alarm When the maximum rated load in the platform is exceeded RED light indicators at both the ground and the platform con trol stations will blink and an audible alarm will...

Страница 75: ...tem detects a slack chain condition the RED light indicator at platform control station will illuminate and an audible alarm will sound Slack chain condition is generally caused by the platform or the...

Страница 76: ...rm is no longer actuated fully lower the mast and get qualified personnel to inspect the machine before it is used again If the mast has not released itself or if the alarm is still actu ated appropri...

Страница 77: ...lows 1 Drive the machine to a reasonably well protected and well ventilated area 2 Ensure the platform is fully lowered 3 Turn the platform ground selector switch to off and remove the key to disable...

Страница 78: ...IN ANY WAY ALWAYS DISCONNECT THE AC SUPPLY BEFORE MAKING OR BREAKING THE POS NEG CONNECTIONS TO THE BATTERY DO NOT OPEN OR DISASSEMBLE CHARGER The battery charger AC input plug 1 is located in the ba...

Страница 79: ...eanthat the charger programming modeisactive The E F and P codesarefollowedbythreenum bersand aperiodto indicate different conditions e g E 0 0 4 Seethe Charger FaultCodes or ChargerError Codes sectio...

Страница 80: ...edFault Error USB Indicator Readfaultcode e g F 0 0 1 number ontheChargeProfile ErrorDisplayandreferto the fault codetablebelow Flashingamber Fault Error USB Indicator Readerrorcode e g E 0 0 1 number...

Страница 81: ...poorbatteryhealth very deeplydischarged battery and orpoorlyconnectedbattery Possiblesolutions Operateat lowerambient temperature Replacebatterypack CheckDC connections This errorwill automaticallycl...

Страница 82: ...onditionhasbeencorrected E 0 1 6 E 0 1 8 E 0 2 6 USB operationfailed Softwareupgradefailureor scriptoperationfailure Ensurethe USB flash driveisproperly formattedandretryinserting theUSB flash drivein...

Страница 83: ...tionpersists tryusing adifferent USB flashdrive E 0 2 8 Chargeprofileincompatibility Theselected chargeprofile isincompatiblewiththecharger ssoftware Updatecharger softwareor select adifferent chargep...

Страница 84: ...ting the machine Platform must be fully lowered in the stowed position Remove all loose items from the machine Machine must be tied down to the truck bed or trailer deck as shown in Figure 3 20 8E 20E...

Страница 85: ...SECTION 3 MACHINE CONTROLS INDICATORS AND OPERATION 31210312 JLG Lift 3 43 Figure 3 21 MachineTie Down 10E 26E T o o r d e r g o t o D i s c o u n t E q u i p m e n t c o m...

Страница 86: ...d using a fork truck Fully lower the mast and the jib Position the platform in line with the chassis with the jib over the rear axle Fork lift as shown in Figure 3 23 VERIFY THE CAPACITY OF THE FORK T...

Страница 87: ...OWING It is not recommended that this machine be towed except in the event of an emergency or a machine power failure THE ALLOWABLE TOWING SPEED IS 3 KM H 1 9 MPH THE MAXIMUM ALLOWABLE TOWING DISTANCE...

Страница 88: ...tion 1 3 Depress the brake release button 2 for one second to release the brakes Once the brakes are released an acoustic discontinuous sound alarm is triggered 4 When finished towing depress and hol...

Страница 89: ...Curtis Gehl Pavers Heli Honda ICS PowerGrit IHI Partner Imer Clipper MMD Koshin Rice CH E General Equip ment Amida Coleman NAC Gradall Square Shooter Kent Stanley Tamco Toku Hatz Kohler Robin Wiscons...

Страница 90: ...plat form occupant s Cranes and forklift can be used to stabilize motion of the machine Platform orJib CaughtOverhead If the platform or the jib becomes jammed or snagged in over head structures or e...

Страница 91: ...2 1 Position the key select switch 1 to GROUND 2 Actuate the appropriate function button 2 until the desired elevation or position of the platform is achieved Figure 4 1 Emergency Controls T o o r d e...

Страница 92: ...OPE 44 1 698 811005 AUSTRALIA 61 2 65 811111 E mail ProductSafety JLG com Failure to notify the manufacturer of an incident involving a JLG Industries product within 48 hours of such an occurrence may...

Страница 93: ...d thefault indicator will flash and a fault code is setintheJLGControlSystemwhichmustberesetbyaqualifiedJLGServiceTechni cian NOTE No functional checks of the MSSO system are necessary The JLG Control...

Страница 94: ...is section is intended as infor mation to assist the machine operator to perform daily main tenance tasks only and does not replace the more thorough Preventive Maintenance and Inspection Schedule inc...

Страница 95: ...adeabilityandSideslope 4 4 2 5 MaximumStowedTravelGrade Gradeability ReferenceFig 3 15 25 14 MaximumStowedTravelGrade Sideslope ReferenceFig 3 15 8 7 5 MaximumDriveSpeed Stowed 5 5km h MastElevated 0...

Страница 96: ...e jib fully raised Model 8E 8E L 8EXL 10E 10E L MaximumTireLoad perwheel 1170kg 1020kg 1160kg 1660kg 1450kg MaximumHydraulicPressure 16MPa 18MPa MaximumGroundBearingPressure 17 2kg cm 15 9kg cm 17 1kg...

Страница 97: ...5m s 41ft s 0 0ft s MaximumElevatedTravelGrade GradeabilityandSideslope 4 4 2 5 MaximumStowedTravelGrade Gradeability ReferenceFig 3 15 25 14 MaximumStowedTravelGrade Sideslope ReferenceFig 3 15 8 7...

Страница 98: ...30kg 6900lbs 2750kg 6060lbs MaximumTireLoad perwheel 1250kg 2755lbs 1100kg 2425lbs 1760kg 3880lbs 1590kg 3510lbs MaximumHydraulicPressure 16MPa 18MPa MaximumGroundBearingPressure 17 9kg cm 255psi 16 6...

Страница 99: ...SECTION 5 GENERAL SPECIFICATIONS AND MAINTENANCE 5 6 JLG Lift 31210312 Figure 5 1 Range Diagram 8E 8E L 20E 20E L T o o r d e r g o t o D i s c o u n t E q u i p m e n t c o m...

Страница 100: ...SECTION 5 GENERAL SPECIFICATIONS AND MAINTENANCE 31210312 JLG Lift 5 7 Figure 5 2 Range Diagram 8E XL T o o r d e r g o t o D i s c o u n t E q u i p m e n t c o m...

Страница 101: ...SECTION 5 GENERAL SPECIFICATIONS AND MAINTENANCE 5 8 JLG Lift 31210312 Figure 5 3 Range Diagram 10E 10E L 26E 26E L T o o r d e r g o t o D i s c o u n t E q u i p m e n t c o m...

Страница 102: ...hineHeight 1 99m 6 2 OverallMachineWidth 0 99m 3 3 OverallMachineLength Dropbar Swinggates 2 10m 6 9 2 09m 6 8 2 35m 2 82m 9 3 2 77m 9 1 PlatformSize Length 0 85m 2 8 1 06m 0 70m 2 3 PlatformSize Widt...

Страница 103: ...PTION All Models DriveMotor Voltage 15VAC Power 0 85kW Hydraulic Power Unit Motor Voltage 24VDC Power 3kW Pump Displacement 3 1cc rev 0 19cu in rev FlowRate 9 6l mn 13MPa 2 54gal min 1900psi Capacity...

Страница 104: ...ns KEY SPECIFICATIONS e g A ExtremePressure MultiPurposeGrease MOBILUXEP2 COMPLEXEP2 B OpenGearLube MOBILTAC81 C NonDetergentMineralOil MOBILDTE10XL68 D SyntheticChainOil FuchsVT800 Tobeadaptedtothema...

Страница 105: ...mperature SyntheticFoodCompatible ISOViscosityGrade 32cSt 32cSt 32cSt CinematicViscosity 20 C 4 F 1150cSt 428cSt 795cSt CinematicViscosity 0 C 32 F 280cSt 127cSt 198cSt CinematicViscosity 40 C 104 F 3...

Страница 106: ...NCE Figure 5 4 Operator Maintenance Lubrication Diagram 8E 20E 1 Battery 2 Oil Level Oil Filter 3 Tires Wheels 4 Turntable Bearing Lubrication 5 Lifting Chains Lubrication 6 Overload System Verificati...

Страница 107: ...5 Operator Maintenance Lubrication Diagram 10E 26E 1 Battery 2 Oil Level Oil Filter 3 Tires Wheels 4 Turntable Bearing Lubrication 5 Lifting Chains Lubrication 6 Overload System Verification 7 Tilt S...

Страница 108: ...AINTENANCE Battery Maintenanceand SafetyPractices ENSURE THAT BATTERY ACID DOES NOT COMES INTO CONTACT WITH SKIN OR CLOTHING WEAR PROTECTIVE CLOTHING AND EYEWEAR WHEN WORKING WITH BATTERIES NEUTRALIZE...

Страница 109: ...pacity The battery must be fully charged when the machine is operated in a cold environment Battery Not Working Continuously or InactiveBattery A battery that is not used or used intermittently must b...

Страница 110: ...SECTION 5 GENERAL SPECIFICATIONS AND MAINTENANCE 31210312 JLG Lift 5 17 Battery Troubleshooting T o o r d e r g o t o D i s c o u n t E q u i p m e n t c o m...

Страница 111: ...hthewheelsfullysteeredto theleft 1 Locate the decal 1 on the tank 2 through the left mast hood a hole is intended to this purpose 2 The oil level in the tank must be within the MIN mini mum and Max ma...

Страница 112: ...Checkoil levelwiththewheelsfullysteeredto theleft 1 Open the access door to the hydraulic power unit 1 2 Locate the decal 2 on the tank 3 3 The oil level in the tank must be within the MIN mini mum a...

Страница 113: ...e all dirt and debris from the filter plug 2 area 4 Unscrew the filter plug 2 5 Install a screw M6 in the threaded hole 3 of the fil ter and extract the filter 4 Use a container to collect oil that ca...

Страница 114: ...ine into service If a cut tear chunk or other discrepancy exceeds any one or more of the following dimensions the tire must be replaced 76 mm long 19 mm wide 19 mm deep If the metal wheel is visible a...

Страница 115: ...per wheel torque 4 Wheel lug nuts should be torqued after the first 50 hours of operation and after each wheel removal Check torque every 3 month or 125 hours of opera tion Table 5 10 Wheel Torque Ch...

Страница 116: ...GENERAL SPECIFICATIONS AND MAINTENANCE 31210312 JLG Lift 5 23 5 10 DECAL INSTALLATION Figure 5 10 Decal Installation 8E 20E All Markets Sheet 1 3 T o o r d e r g o t o D i s c o u n t E q u i p m e n...

Страница 117: ...SECTION 5 GENERAL SPECIFICATIONS AND MAINTENANCE 5 24 JLG Lift 31210312 Figure 5 11 Decal Installation 8E 20E All Markets Sheet 2 3 T o o r d e r g o t o D i s c o u n t E q u i p m e n t c o m...

Страница 118: ...SECTION 5 GENERAL SPECIFICATIONS AND MAINTENANCE 31210312 JLG Lift 5 25 Figure 5 12 Decal Installation 8E 20E All Markets Sheet 3 3 T o o r d e r g o t o D i s c o u n t E q u i p m e n t c o m...

Страница 119: ...SECTION 5 GENERAL SPECIFICATIONS AND MAINTENANCE 5 26 JLG Lift 31210312 Figure 5 13 Decal Installation 8E CE Market T o o r d e r g o t o D i s c o u n t E q u i p m e n t c o m...

Страница 120: ...SECTION 5 GENERAL SPECIFICATIONS AND MAINTENANCE 31210312 JLG Lift 5 27 Figure 5 14 Decal Installation 20E ANSI Market Sheet 1 2 T o o r d e r g o t o D i s c o u n t E q u i p m e n t c o m...

Страница 121: ...SECTION 5 GENERAL SPECIFICATIONS AND MAINTENANCE 5 28 JLG Lift 31210312 Figure 5 15 Decal Installation 20E ANSI Market Sheet 2 2 T o o r d e r g o t o D i s c o u n t E q u i p m e n t c o m...

Страница 122: ...SECTION 5 GENERAL SPECIFICATIONS AND MAINTENANCE 31210312 JLG Lift 5 29 Figure 5 16 Decal Installation 8E AS NZL Market T o o r d e r g o t o D i s c o u n t E q u i p m e n t c o m...

Страница 123: ...SECTION 5 GENERAL SPECIFICATIONS AND MAINTENANCE 5 30 JLG Lift 31210312 Figure 5 17 Decal Installation 10E 26E All Markets Sheet 1 3 T o o r d e r g o t o D i s c o u n t E q u i p m e n t c o m...

Страница 124: ...SECTION 5 GENERAL SPECIFICATIONS AND MAINTENANCE 31210312 JLG Lift 5 31 Figure 5 18 Decal Installation 10E 26E All Markets Sheet 2 3 T o o r d e r g o t o D i s c o u n t E q u i p m e n t c o m...

Страница 125: ...SECTION 5 GENERAL SPECIFICATIONS AND MAINTENANCE 5 32 JLG Lift 31210312 Figure 5 19 Decal Installation 10E 26E All Markets Sheet 3 3 T o o r d e r g o t o D i s c o u n t E q u i p m e n t c o m...

Страница 126: ...SECTION 5 GENERAL SPECIFICATIONS AND MAINTENANCE 31210312 JLG Lift 5 33 Figure 5 20 Decal Installation 10E CE Market T o o r d e r g o t o D i s c o u n t E q u i p m e n t c o m...

Страница 127: ...SECTION 5 GENERAL SPECIFICATIONS AND MAINTENANCE 5 34 JLG Lift 31210312 Figure 5 21 Decal Installation 26E ANSI Market T o o r d e r g o t o D i s c o u n t E q u i p m e n t c o m...

Страница 128: ...SECTION 5 GENERAL SPECIFICATIONS AND MAINTENANCE 31210312 JLG Lift 5 35 Figure 5 22 Decal Installation 10E AS NZL Market T o o r d e r g o t o D i s c o u n t E q u i p m e n t c o m...

Страница 129: ...4313 AU2108 AU2108 26 AU2107 AU2107 AU2107 1001245244 1001245244 9 1001227848 1001227848 1001227848 1703814 1703814 27 AU2108 AU2108 AU2108 1706740 1706740 10 1703811 1703811 1703811 AU2107 AU2107 28...

Страница 130: ...1223858 1001223855 1001223856 100122385 1001223860 8 1001223861 1001223862 1001223861 1001223862 1001223861 1001223862 1001223861 1001223862 Item 26E ENG 26E L ENG 26E SPA POR 26E L SPA POR 26E ENG SP...

Страница 131: ...ommended lubricating intervals are based on machine operation under normal conditions For machines used in multi shift operations and or exposed to hostile environments or conditions lubrication frequ...

Страница 132: ...control station raise the mast to gain access to the turntable plate 3 Locate the access hole 1 on the turntable plate 4 Swing the structure to the right to gain access to the first grease fitting 2 5...

Страница 133: ...ee Table 5 7 Interval Every 1000 hours of operation 1 Remove chassis hoods 2 From ground control station raise the mast to gain access to the turntable plate 3 Remove bearing teeth covers 1 4 Apply gr...

Страница 134: ...125 hours of operation or every 30 days thereafter Lubricant can be applied manually with a brush or by spray ing Apply lubricant longitudinally and transversally for the lubricant to reach the joints...

Страница 135: ...5 Add an additional weight of 15 kg 33 lbs to the load L 6 Lift the platform with your hands to apply a small upwards force F then remove the force to let the platform fall RED light indicators at bo...

Страница 136: ...the front on the chassis The tilt alarm must be activated within 0 2 below the value in Table 5 1 5 Place the spirit level perpendicular to the chassis and lift either the left or the right side of t...

Страница 137: ...tom of mast 5 Wedge a block P N ST2741 as illustrated opposite to activate the slack chain sensor and keep it activated The system is functioning properly if 1 From the Platform Control Console An aco...

Страница 138: ...leration to which the whole body is subjected does not exceed 0 5 m s 5 16 DIAGNOSTIC TROUBLE CODES DTC Introduction This sub section provides a reference for Diagnostic Trouble Codes DTC read from th...

Страница 139: ...Contactor Open Circuit 5 55 3 2 Line Contactor Short Circuit 5 56 3 3 Ground Output Driver 5 56 4 2 Thermal Limit 5 60 4 4 Battery Supply 5 62 4 6 Transmission and Drive System 5 64 6 6 Communication...

Страница 140: ...ervebattery charge Displayson the analyzer only theMDI s LED isblinkingwiththedisplay Off Normaloperationshouldresumeafterapowercycle Referproblemtoa qualified JLG mechanic 0010 RUNNING AT CUTBACK OUT...

Страница 141: ...eckiftheenableswitchisdamaged Referproblemtoa qualified JLG mechanic 0028 DRIVEPREVENTED TILTED ELEVATED Driveispreventedwhiletheplatform is not in transport positionandthechassisisnot level Checkthat...

Страница 142: ...UNCTIONPROBLEM HORN PERMANENTLY SELECTED Thehornswitchwasclosedduringpower up in platformmode Checkifthehornswitchisdamaged obstructedorjammed Referproblemtoa qualified JLG mechanic 224 FUNCTIONPROBLE...

Страница 143: ...asclosedduringpower upin platformmode Checkifthetriggerswitchisobstructedorjammed Referproblemtoa qualified JLG mechanic 2210 TRIGGER CLOSEDTOO LONG WHILEINNEUTRAL Thetriggerswitchwas closed formoreth...

Страница 144: ...44 GATELIMIT SWITCH FAULTY If equipped Aproblem hasbeendetected inthis function CheckiftheGateLimitSwitchesaredamaged obstructedor jammed Referproblemtoa qualified JLG mechanic DTC FAULT MESSAGE DESCR...

Страница 145: ...heckiftheconcernedswitchisdamaged obstructedor jammed Referproblemtoa qualified JLG mechanic 2371 FUNCTIONPROBLEM JIB LIFT DOWN PERMANENTLY SELECTED TheJib Lift Down Switch was closed during power up...

Страница 146: ...problemtoa qualified JLG mechanic 2377 CHAINSLACK SWITCH DISAGREEMENT Aproblemhasbeendetectedinthisfunction Referproblemtoa qualified JLG mechanic 2378 MAIN MAST LIMIT SWITCH DECOUPLED Theinformationf...

Страница 147: ...qualified JLG mechanic DTC FAULT MESSAGE DESCRIPTION CHECK DTC FAULT MESSAGE DESCRIPTION CHECK 259 MODELCHANGED HYDRAULICSSUSPENDED CYCLEEMS Themodel selectionhasbeenchanged Referproblemtoa qualified...

Страница 148: ...t chain Refertosection4fortherequiredoperationstoclearthefault CheckiftheChainSlackLimitSwitchesaredamaged obstructedorjammed Referproblemtoa qualified JLG mechanic 2544 ALL FUNCTIONSPREVENTED FAULTY...

Страница 149: ...epower moduleline contactor control Referproblemtoa qualified JLG mechanic DTC FAULT MESSAGE DESCRIPTION CHECK 321 LINECONTACTORMISWIRED ONOR WELDED Thereisaproblemwiththelinecontactor Referproblemtoa...

Страница 150: ...etectedinthisfunction Referproblemtoa qualified JLG mechanic 33100 JIB LIFT UP VALVE SHORT TO GROUND Aproblemhasbeendetectedinthisfunction Referproblemtoa qualified JLG mechanic 33101 JIB LIFT UP VALV...

Страница 151: ...IT Aproblemhasbeendetectedinthisfunction Referproblemtoa qualified JLG mechanic 33358 FLOWDIRECTIONVALVE SHORT TOGROUND Aproblemhasbeendetectedinthisfunction Referproblemtoa qualified JLG mechanic 333...

Страница 152: ...Referproblemtoa qualified JLG mechanic 33381 MASTERMODULE OUTPUTS SHORT TOBATTERY Aproblemhasbeendetectedinthisfunction Referproblemtoa qualified JLG mechanic 33382 SLAVEMODULEOUTPUTS SHORT TOBATTERY...

Страница 153: ...EFT BRAKERETURN SHORT TO GROUND Aproblemhasbeendetectedinthisfunction Referproblemtoa qualified JLG mechanic 33391 RIGHT BRAKERETURN SHORT TOBATTERY Aproblemhasbeendetectedinthisfunction Referproblemt...

Страница 154: ...ed thermal cutout Powerdownandallowtocool Donotoperateinambientsover60 C 140 F Referproblemtoa qualified JLG mechanic 4210 RIGHTDRIVEMOTORTOOHOT PLEASEWAIT Theright drivemotor temperatureis too high P...

Страница 155: ...sorconnections Checkbatterychargerfunction Besuretoobserveindicators foratleast30seconds Referproblemtoa qualified JLG mechanic 442 BATTERY VOLTAGETOO HIGH SYSTEM SHUTDOWN Aproblemhas beendetectedwith...

Страница 156: ...Aproblemhasbeendetectedwith thebatteriesor power module Rechargebatteries Checkfordamagedbatteries batterycablesorconnections Checkbatterychargerfunction Besuretoobserveindicators foratleast30seconds...

Страница 157: ...chineoverspeed hasbeendetected onthe right motor Themachineshouldbedrivenatlimitedspeedinramps Referproblemtoa qualified JLG mechanic 4613 LEFT SPEEDSENSOR RPM HIGH Machineoverspeed hasbeendetected on...

Страница 158: ...ifequipped Cleartheobstacle Referproblemtoa qualified JLG mechanic 673 FUNCTIONSCUTOUT GATE OPENDETECTED If equipped Platform entrygateis detected open CheckiftheGateLimitSwitchesaredamaged obstructed...

Страница 159: ...mechanic 7727 LEFT MOTOROUTPUT OUTOF RANGEHIGH Theleftmotorvoltageoutputishigher than expected SlaveModule Referproblemtoa qualified JLG mechanic 7728 RIGHT MOTOROUTPUT OUT OF RANGELOW Theright motor...

Страница 160: ...talled Ensurevehicleisnotstuckonsomethingpreventingmove ment Referproblemtoa qualified JLG mechanic DTC FAULT MESSAGE DESCRIPTION CHECK DTC FAULT MESSAGE DESCRIPTION CHECK 815 CHASSIS TILT SENSOR DISA...

Страница 161: ...echanic DTC FAULT MESSAGE DESCRIPTION CHECK DTC FAULT MESSAGE DESCRIPTION CHECK 8664 STEERSENSOR OUTOF RANGEHIGH Invalid signal fromthesteersensor Checkthesteersensorfordamage Referproblemtoa qualifie...

Страница 162: ...mtoa qualified JLG mechanic DTC FAULT MESSAGE DESCRIPTION CHECK DTC FAULT MESSAGE DESCRIPTION CHECK 873 MACHINESAFETYSYSTEM OVERRIDE OCCURED MachineSafetySystemOverridehasbeen used to overrideaSafetyS...

Страница 163: ...rthefault Referproblemtoa qualified JLG mechanic 9997 SLAVEMODULEMEMORY FAILURE Thereisaninternal error intheSlaveModule left controller Cyclepowertoclearthefault Referproblemtoa qualified JLG mechani...

Страница 164: ...reisaninternal error intheMasterModule right controller Cyclepowertoclearthefault Referproblemtoa qualified JLG mechanic 99105 SLAVEMODULEWATCHDOG2 RESET Thereisaninternal error intheSlaveModule left...

Страница 165: ...echanic 99114 MASTERMODULE INTERNAL ERROR Thereisaninternal error intheMasterModule right controller Cyclepowertoclearthefault Referproblemtoa qualified JLG mechanic 99115 SLAVEMODULE INTERNAL ERROR T...

Страница 166: ...chanic 99123 SLAVEMODULE INTERNAL ERROR Thereisaninternal error intheSlaveModule left controller Cyclepowertoclearthefault Referproblemtoa qualified JLG mechanic 99124 MASTERMODULE INTERNAL ERROR Ther...

Страница 167: ...dule right controller Cyclepowertoclearthefault Referproblemtoa qualified JLG mechanic 99131 MASTERMODULE INTERNAL ERROR Thereisaninternal error intheMasterModule right controller Cyclepowertoclearthe...

Страница 168: ...SECTION 6 INSPECTION AND REPAIR LOG Typeofmachine ________________________________________ MachineSerial Number __________________________________ Table 6 1 Inspection and Repair Log Date Comments T o...

Страница 169: ...JLG Lift 31210312 Name ______________________________________________ Signature _____________________________________________ Table 6 1 Inspection and Repair Log Date Comments T o o r d e r g o t o D...

Страница 170: ...Curtis Gehl Pavers Heli Honda ICS PowerGrit IHI Partner Imer Clipper MMD Koshin Rice CH E General Equip ment Amida Coleman NAC Gradall Square Shooter Kent Stanley Tamco Toku Hatz Kohler Robin Wiscons...

Страница 171: ...T o o r d e r g o t o D i s c o u n t E q u i p m e n t c o m...

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