SECTION 3 - CHASSIS & TURNTABLE
3121659
– JLG Lift –
3-23
13.
Using an 8 mm internal hex wrench, remove endcap
screws (22).
14.
Remove endcap (23). Remove O-ring (24) from housing
or endcap.
NOTE:
When endcap screws are removed, pressure from servo
spring will cause endcap to bind on shaft. Press down on
portion of endcap covering servo piston and hold endcap
level while removing.
Figure 3-13. Valve Plate & Rear Shaft Bearing
DO NOT SCRATCH VALVE PLATE SURFACE.
15.
Remove valve plate (25) and timing pin (26) from endcap.
NOTE:
Each displacement has a unique valve plate. The last two
digits of the part number are stamped on its surface.
16.
Remove and discard O-rings (27, 28).
17.
Remove rear shaft bearing (29) from endcap with a bear-
ing puller.
DO NOT DRIVE BEARING PAST REAR SHAFT JOURNAL. BEARING MAY BECOME
TRAPPED ON SHAFT AND DAMAGED.
NOTE:
Bearing may be difficult to remove with a puller. Try this as
an alternative: Pack bearing cavity with heavy grease.
After shaft is removed, insert it into bearing cavity and tap
lightly with a soft mallet on the splined end. Grease will
force out bearing.
18.
Remove minimum angle stop (29) and servo spring (30)
from housing.
24
22
23
22. Screw
23. End Cap
24. O-ring
Figure 3-12. End Cap
26
28
29
30
29
27
25
25. Valve Plate
26. End Cap
27. O-ring
28. O-ring
29. Angle Stop
Servo Spring
Содержание JLG 450AJ
Страница 1: ...Service and Maintenance Manual Model 450AJ S N 0300199221 to Present P N 3121659 October 9 2015...
Страница 2: ......
Страница 4: ...INTRODUCTION A 2 JLG Lift 3121659 REVISON LOG Original Issue March 13 2015 Revised October 9 2015...
Страница 24: ...SECTION 1 SPECIFICATIONS 1 10 JLG Lift 3121659 Figure 1 1 Maintenance and Lubrication Diagram Deutz 2 3 Engine...
Страница 25: ...SECTION 1 SPECIFICATIONS 3121659 JLG Lift 1 11 Figure 1 2 Maintenance and Lubrication Diagram GM Engine...
Страница 26: ...SECTION 1 SPECIFICATIONS 1 12 JLG Lift 3121659 Figure 1 3 Maintenance and Lubrication Diagram Deutz 2 9 Engine...
Страница 27: ...SECTION 1 SPECIFICATIONS 3121659 JLG Lift 1 13 Figure 1 4 Torque Chart Sheet 1 of 5 SAE Fasteners...
Страница 28: ...SECTION 1 SPECIFICATIONS 1 14 JLG Lift 3121659 Figure 1 5 Torque Chart Sheet 2 of 5 SAE Fasteners...
Страница 29: ...SECTION 1 SPECIFICATIONS 3121659 JLG Lift 1 15 Figure 1 6 Torque Chart Sheet 3 of 5 SAE Fasteners...
Страница 30: ...SECTION 1 SPECIFICATIONS 1 16 JLG Lift 3121659 Figure 1 7 Torque Chart Sheet 4 of 5 METRIC Fasteners...
Страница 31: ...SECTION 1 SPECIFICATIONS 3121659 JLG Lift 1 17 Figure 1 8 Torque Chart Sheet 5 of 5 METRIC Fasteners...
Страница 32: ...SECTION 1 SPECIFICATIONS 1 18 JLG Lift 3121659 NOTES...
Страница 50: ...SECTION 3 CHASSIS TURNTABLE 3 6 JLG Lift 3121659 Figure 3 4 Drive Hub 4WD Front Only Sheet 1 of 2...
Страница 80: ...SECTION 4 BOOM PLATFORM 4 2 JLG Lift 3121659 Figure 4 1 Boom Assembly...
Страница 81: ...SECTION 4 BOOM PLATFORM 3121659 JLG Lift 4 3 Figure 4 2 Main Boom Assembly Sheet 1 of 2...
Страница 82: ...SECTION 4 BOOM PLATFORM 4 4 JLG Lift 3121659 Figure 4 3 Main Boom Assembly Sheet 2 of 2...
Страница 83: ...SECTION 4 BOOM PLATFORM 3121659 JLG Lift 4 5 Figure 4 4 Upper Boom Assembly...
Страница 84: ...SECTION 4 BOOM PLATFORM 4 6 JLG Lift 3121659 Figure 4 5 Jib Assembly...
Страница 88: ...SECTION 4 BOOM PLATFORM 4 10 JLG Lift 3121659 Figure 4 8 Cables and Clamps Installation Sheet 1 of 8...
Страница 89: ...SECTION 4 BOOM PLATFORM 3121659 JLG Lift 4 11 Figure 4 9 Cables and Clamps Installation Sheet 2 of 8...
Страница 90: ...SECTION 4 BOOM PLATFORM 4 12 JLG Lift 3121659 Figure 4 10 Cables and Clamps Installation Sheet 3 of 8...
Страница 91: ...SECTION 4 BOOM PLATFORM 3121659 JLG Lift 4 13 Figure 4 11 Cables and Clamps Installation Sheet 4 of 8...
Страница 92: ...SECTION 4 BOOM PLATFORM 4 14 JLG Lift 3121659 Figure 4 12 Cables and Clamps Installation Sheet 5 of 8...
Страница 93: ...SECTION 4 BOOM PLATFORM 3121659 JLG Lift 4 15 Figure 4 13 Cables and Clamps Installation Sheet 6 of 8...
Страница 94: ...SECTION 4 BOOM PLATFORM 4 16 JLG Lift 3121659 Figure 4 14 Cables and Clamps Installation Sheet 7 of 8...
Страница 95: ...SECTION 4 BOOM PLATFORM 3121659 JLG Lift 4 17 Figure 4 15 Cables and Clamps Installation Sheet 8 of 8...
Страница 118: ...SECTION 4 BOOM PLATFORM 4 40 JLG Lift 3121659 NOTES...
Страница 153: ...SECTION 5 BASIC HYDRAULIC INFORMATION HYDRAULIC SCHEMATICS 3121659 JLG Lift 5 35 ThisSheetLeftBlankIntentionally...
Страница 156: ...SECTION 5 BASIC HYDRAULIC INFORMATION HYDRAULIC SCHEMATICS 5 38 JLG Lift 3121659 NOTES...
Страница 164: ...SECTION 6 JLG CONTROL SYSTEM 6 8 JLG Lift 3121659 Figure 6 2 Tilt Sensor Location...
Страница 169: ...SECTION 6 JLG CONTROL SYSTEM 3121659 JLG Lift 6 13 Figure 6 7 Analyzer Connecting Points...
Страница 178: ...SECTION 6 JLG CONTROL SYSTEM 6 22 JLG Lift 3121659 Figure 6 16 Ground Control Module Sheet 1 of 3...
Страница 179: ...SECTION 6 JLG CONTROL SYSTEM 3121659 JLG Lift 6 23 Figure 6 17 Ground Control Module Sheet 2 of 3...
Страница 180: ...SECTION 6 JLG CONTROL SYSTEM 6 24 JLG Lift 3121659 Figure 6 18 Ground Control Module Sheet 3 of 3...
Страница 181: ...SECTION 6 JLG CONTROL SYSTEM 3121659 JLG Lift 6 25 Figure 6 19 Platform Module Sheet 1 of 2...
Страница 182: ...SECTION 6 JLG CONTROL SYSTEM 6 26 JLG Lift 3121659 Figure 6 20 Platform Module Sheet 2 of 2...
Страница 224: ...SECTION 6 JLG CONTROL SYSTEM 6 68 JLG Lift 3121659 NOTES...
Страница 234: ...SECTION 7 BASIC ELECTRICAL INFORMATION ELECTRICAL SCHEMATICS 7 10 JLG Lift 3121659 Figure 7 13 Connector Installation...
Страница 261: ...SECTION 7 BASIC ELECTRICAL INFORMATION ELECTRICAL SCHEMATICS 3121659 JLG Lift 7 37 Figure 7 42 Boom Lower Harness Arctic...
Страница 263: ...SECTION 7 BASIC ELECTRICAL INFORMATION ELECTRICAL SCHEMATICS 3121659 JLG Lift 7 39 Figure 7 44 Boom Upper Harness Arctic...
Страница 322: ...SECTION 7 BASIC ELECTRICAL INFORMATION ELECTRICAL SCHEMATICS 7 98 JLG Lift 3121659 Thispageleftblankintentionally...
Страница 340: ...SECTION 7 BASIC ELECTRICAL INFORMATION ELECTRICAL SCHEMATICS 7 116 JLG Lift 3121659 NOTES...
Страница 341: ......