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10.10 SENSOR LIST AND FUNCTION

Inputs on controllers for standard system

No.

Description

Type

Brand & type

Range

Comment

Bale on table ultrasound

Digital ultrasound

Microsonic mic+130/D/TC

100...2000 mm

Default 70 cm

Table in middle position

Inductive PNP

Pepperl&Fuchs NBB8-18GM50-E2-V1 3...8 mm

Wrapping arm in home pos-
ition

Inductive PNP

Pepperl&Fuchs NBB8-18GM50-E2-V1 3...8 mm

E-stop redundancy input

Switch NC

Wrapping arm collision stop

Switch NC

Table in low position

Inductive PNP

Pepperl&Fuchs NBB8-18GM50-E2-V1 3...8 mm

S10 Table in high position

Inductive PNP

Pepperl&Fuchs NBB8-18GM50-E2-V1 3...8 mm

S11 Wrapper film roller 1

Inductive PNP

Pepperl&Fuchs NBB8-18GM50-E2-V1 3...8 mm

S12 Wrapper film roller 2

Inductive PNP

Pepperl&Fuchs NBB8-18GM50-E2-V1 3...8 mm

S14 Oil temperature

Analogue PT1000

Fuehler Systeme
EF5/E-20/5 PT1000

1573...803Ω,

-50..150 °C

S16 Chamber dampening

Inductive PNP

Pepperl&Fuchs NBB8-18GM50-E2-V1 3...8 mm

S17 Chamber open position

Inductive PNP

Pepperl&Fuchs NBB8-18GM50-E2-V1 3...8 mm

S18 Chamber closed position

Inductive PNP

Pepperl&Fuchs NBB8-18GM50-E2-V1 3...8 mm

S19 Feed rollers open position

Inductive PNP

Pepperl&Fuchs NBB8-18GM50-E2-V1 3...8 mm

2 sensors in
series

S20 Feed rollers closed position

Inductive PNP

Pepperl&Fuchs NBB8-18GM50-E2-V1 3...8 mm

S22 net knife in closed position

Inductive PNP

Pepperl&Fuchs NBB8-18GM50-E2-V1 3...8 mm

S27 Hydraulic oil level

Photoelectric level
PNP

Carlo Gavazzi VP04EP

S28 Grease level

Switch NC (at full
level)

S29 Hopper ultrasound

Analogue ultra-
sound

Pepperl&Fuchs UC2000-30GM70-
IE2R2-V15

4 - 20mA, 100...2000
mm

S30 Chamber pressure

Analogue pressure

4 - 20mA,
0...600 bar

S31 Chamber speed

Inductive PNP
(pulse)

3...8 mm

S32 Net/film failure detection

Inductive PNP
(pulse)

3...8 mm

Optional

S33

RF Remote control - stop
machine

Switch NO

Optional

S34

RF Remote control - bale
drop

Switch NO

S35 Elevator speed

Inductive PNP
(pulse)

Pepperl&Fuchs NBB8-18GM50-E2-V1 3...8 mm

S37

Remote control - feed rollers
open

Switch NO

S38

Remote control - feed rollers
close

Switch NO

S39

Remote control - start
film/net

Switch NO

S41 Elevator pressure sensor

Analogue

IFM PT5401

4 - 20 mA, 0...250 bar

10 ELECTRICS

121

Содержание MP2000-X

Страница 1: ...Rev MP2000 X UM 2A EN Original version Published 2020 According to Directive 2006 42 EC Annex 1 7 4 1 Orkel AS Johan Gj nnes veg 25 7320 Fannrem Norway Valid from serial number 20427005 Orkel part num...

Страница 2: ...s manual 13 1 5 Warranty 13 1 6 Declaration of conformity 14 2 Safety 15 2 1 Introduction 15 2 2 Symbols 15 2 2 1 Warning danger and caution 15 2 3 Emergency stop 17 2 4 To the operator 18 2 4 1 Exerc...

Страница 3: ...yor 25 3 4 1 Settings 25 3 5 Chamber 25 3 5 1 Opening speed settings 25 3 5 2 Chamber pressure settings 25 3 6 Plastic tying unit 26 3 6 1 Principle of operation 26 3 6 2 Brake and feed speed 26 3 6 3...

Страница 4: ...2 5 Leveling the machine 37 4 2 6 Placing the tractor with telescopic drawbar 37 4 2 7 Power take off 37 4 2 8 PTO Speed 37 4 2 9 Electrical power source 37 4 2 10 Hydraulic connections 37 4 2 11 Oil...

Страница 5: ...machine 48 5 2 Highway use 49 5 2 1 Transport preparation Telescopic drawbar and feed hopper F10 49 6 Control system 50 6 1 User interface 50 6 1 1 Main page 50 6 1 2 Icons for starting program sequen...

Страница 6: ...Chain tensioner A 68 7 4 2 Chain tensioner B and C 69 7 5 Feed hopper 70 7 5 1 Tightening the feed hopper belts F10 70 7 5 2 Ball bearings 71 7 6 Drive chains 71 7 6 1 Drive chains overview 71 7 6 2 D...

Страница 7: ...ion 84 7 12 2 Permissible wear 85 7 12 3 Remove sprockets 86 7 13 Hydraulics 87 7 13 1 Hydraulics oil 87 7 13 2 Hoses and connections 87 7 13 3 Hydraulic pump gearbox 87 7 13 4 Heat exchanger 88 7 14...

Страница 8: ...rts 99 8 7 1 The compactor 99 8 7 2 Feed hopper F10 100 8 7 3 Telescopic drawbar 101 8 8 Lubrication list Manual greasing points 102 9 Preservation 103 9 1 Cleaning 103 9 1 1 Using high pressure washe...

Страница 9: ...nd switches 117 10 8 3 Directional valves 117 10 8 4 Sensors 7 lead cable 118 10 8 5 Film system remote control 118 10 8 6 Radio remote control 118 10 8 7 Proportional valves 118 10 8 8 Valves 118 10...

Страница 10: ...ff 130 12 3 Lubrication system beka max 130 12 4 Hydraulic system 131 12 5 Wheels and tyres 131 12 6 Dimensions and weight 131 12 6 1 Measurements 131 12 6 2 Power requirements 131 12 6 3 Dimensional...

Страница 11: ...zation of the machine With regards Orkel AS 1 1 2 Disclaimer The original parts used in an Orkel machine are designed and built to provide optimal fit function safety and structural integrity For this...

Страница 12: ...se both in handling and operating the compactor will be held at site if requested agreed During commissioning and start up period we re offering our technical assistance and answering all questions re...

Страница 13: ...scribes the rig up process what to consider prior to and during operation It also spe cifies the running in period 5 TRANSPORT States all the safety measures and preparations necessary for successful...

Страница 14: ...1 6 DECLARATION OF CONFORMITY 1 GENERAL 14...

Страница 15: ...ther hand it is not possible to describe every operational and safety matters that may arise Care fully consider all your actions if it is posing a safety hazard to you or others close to the compacto...

Страница 16: ...e things Danger rotating parts Keep clear of moving rotating parts in chamber Operator or others close to the machine must be aware when the bale is unloaded from the wrapper table Bales dropped may r...

Страница 17: ...cking the tail gate lifting cylinders Between the tractor and the machine there is a rotating PTO shaft No one is allowed to stand between the tractor and the machine while the engine is running Do no...

Страница 18: ...y stop button Twist the head to reset 2 4 TO THE OPERATOR 2 4 1 Exercise of security l As operator it is your responsibility that you read and understand the safety instructions given in this operator...

Страница 19: ...peration If pressing of flammable mater ials a fire extinguisher must be in close proximity 2 4 4 Safe operation Persons under 16 years of age should under no circumstances operate this machine Person...

Страница 20: ...intenance and mechanical adjustments 2 5 3 Cleaning A good cleaning of the machine increases durability and safety Therefore keep all surfaces clean remove dirt oil spills and other remains 2 5 4 Envi...

Страница 21: ...normal sounds from the machinery Fine tuning of the process must be carried out until the compactor has reached its optimum capacity based on the material being baled Figure 2 3 Grease collar on beari...

Страница 22: ...gs 25 3 5 Chamber 25 3 5 1 Opening speed settings 25 3 5 2 Chamber pressure settings 25 3 6 Plastic tying unit 26 3 6 1 Principle of operation 26 3 6 2 Brake and feed speed 26 3 6 3 Settings 27 3 6 4...

Страница 23: ...e machine runs on the automatic sequence The operator s main task is to ensure that there is a sufficient amount of material in the hopper and that the finished bales are moved away from the bale drop...

Страница 24: ...0 X MP2000 X got four tank valves T1 T2 T3 and T4 3 3 FEED HOPPER NOTE All references to valves found in this sub chapter can be found in the hydraulic schematic and valve over view in chapter 11 Hydr...

Страница 25: ...er view in chapter 11 Hydraulics 3 5 1 Opening speed settings Closing speed Adjusting the bale chamber closing speed is done by turning the K1 valve Clockwise decreases the speed Counterclockwise incr...

Страница 26: ...s of net lm Afterwards the feed rollers close again and the net lm is cut by the knife Finally the chamber door opens and the bale is transported to the wrapper by the sub conveyor The chamber closes...

Страница 27: ...eases the speed Coun terclockwise increases the speed Default setting Close the valve and then open 3 4 turn Brake force In order to maintain tension the film roller is slowed down when being laid on...

Страница 28: ...e when the opening and closing sequences are engaged NOTE When the net film system is started from the remote control the machine will continue in auto mode when the sequence is completed Figure 3 5 P...

Страница 29: ...e reduced by turning the valve clockwise Both cutters should be equally set The cutters should move softly Default setting Close the valve and then open 1 2 turn Figure 3 6 Film cutter valves Setting...

Страница 30: ...from the wrapping table may roll more than 10 m 3 7 4 Wrapping table ultrasonic sensor The wrapping table ultrasonic sensor detects the bale when transported from the chamber so that the table accepts...

Страница 31: ...t time The sensor shows its state in its right LED If the sensor is OK and reads nothing the LED will shine green If the sensor detects an object the LED will shine yellow 3 8 DRAWBAR 3 8 1 Telescopic...

Страница 32: ...36 4 2 5 Leveling the machine 37 4 2 6 Placing the tractor with telescopic drawbar 37 4 2 7 Power take off 37 4 2 8 PTO Speed 37 4 2 9 Electrical power source 37 4 2 10 Hydraulic connections 37 4 2 1...

Страница 33: ...tential danger caused by the machines automatic systems l carry out a test on emergency stop switches and sensors on a regular basis to ensure they are in good working order l shut down the machine be...

Страница 34: ...frame l impact from rotating wrapping arms l sensor on wrapping table might fail causing a too early bale drop l a burst in a hydraulic line hose with high pressure and heated oil can cause severe inj...

Страница 35: ...see chapter 4 2 3 Lever Controls overview 10 Fold up the hopper side walls and assemble the covers between the hopper and the elevator 11 Fold down the stairs see chapter 4 2 12 Stairs 12 Ensure that...

Страница 36: ...ions of the levers controls regarding the feed hopper 4 2 4 Lever list Telescopic drawbar and feed hopper F10 Lever no Valve function 1 Left support leg rear Up down 2 Right support leg rear Up down 3...

Страница 37: ...r take off The PTO drive shaft is delivered with its own user manual from the manufacturer Assemble the shaft accordingly Maintain and lubricate the PTO shaft according to instructions given in the PT...

Страница 38: ...Titan Transway WB Minimum start temperature 5 C 50 F When the minimum start temperature is reached increase the PTO speed to 850 rpm 4 2 12 Stairs Unfold The compactor is equipped with foldable stair...

Страница 39: ...belts 6 Avoid overfilling of the space between the elevator and sub conveyor Easily avoided by controlling the material amount fed into the elevator 4 4 BREAK IN PERIOD The first 50 hours of operatio...

Страница 40: ...ollar 2 Perform visual control of the compactor before during and after use 3 Grease pump Check pressure relief valve no visible grease shall be present 4 Elevator chain Check tension after 1 3 hours...

Страница 41: ...door closes When the chamber door is closed a new baling cycle starts At the same time the wrapping starts on the wrapping table the wrapping arms start and the film cutters release the film The wrap...

Страница 42: ...e will be a popup message on the dis play unit The safety guards must be manually cleared from any obstruction The machine will not start until activated by a new command from the display unit 4 7 2 I...

Страница 43: ...3 Film stretcher with tensioner Figure 4 4 Empty film strecher Threading of the film shall be done as illustrated in the principle drawing Figure 4 5 Film in the film stretcher seen from above 4 OPER...

Страница 44: ...form is a safe station for the operator when changing net film rollers in the tying unit It keeps the operator away from all moving parts and makes the process safer It also contains extra room for ad...

Страница 45: ...Triggered by feed rollers moving to open position 3 Feed roller slide shafts Cleans the feed rollers slide shafts located on the plastic tying unit This enables the wide film to spread over the entire...

Страница 46: ...lter location It is recommended to use an external compressor located outside the polluted area of operation IMPORTANT To use the tractors compressor is not recommended due to insufficient compressor...

Страница 47: ...owed by the drawbar only Ensure the tractor is equipped with a drag unit with sufficient strength NOTE Weight on draw bar 1640 Kg 3600Lb IMPORTANT Be aware of the height of the machine during transpor...

Страница 48: ...raps or chains designed for this purpose There are four points designed for strapping One on each hydraulic jack stand 5 1 5 Dismantling the machine General safety precautions must be taken when strip...

Страница 49: ...8 1 Telescopic drawbar 4 Fold back the wrapping table belt tensioner 5 Disconnect the PTO drive shaft and secure it in transport position 6 Disassemble the covers between the hopper and the elevator...

Страница 50: ...n provides a brief introduction to the user interface so that you quickly can get started using the machine NOTE Software reviewed by this chapter is 0 17 03 Variations from the illustrations may occu...

Страница 51: ...lays net or film on the bale in the chamber Afterwards the machine continues in auto mode Start wrapping This icon starts a complete sequence in which the bale is wrapped Start bale drop This icon sta...

Страница 52: ...n page press menu and then the icon for Language and screen settings Choose the desired language The system will remember which language is chosen and use it as default The screen s brightness as well...

Страница 53: ...n for System information This page shows information about the installed software SW voltage and logged data Figure 6 4 System information screen 6 1 6 Manual controls From these pages the machine s v...

Страница 54: ...trol page 1 Page 2 Figure 6 6 Manual control page 2 Run elevator low speed Run elevator high speed Run elevator and chamber Run sub conveyor transport speed Run sub conveyor recycling speed Run hopper...

Страница 55: ...brake off on Run wrapping table belt Start bale drod Reverse cooler fan self cleaning Sound warning siren Flash signal tower Run grease pump 6 1 7 Machine settings From main page press Menu and then t...

Страница 56: ...6 7 Machine settings screen 6 1 8 Quick settings Figure 6 8 Quick settings Certain machine settings can also be accessed from the main page also when the machine is running in auto mode 6 CONTROL SYS...

Страница 57: ...ngs will be stored automatically in the selected setup Figure 6 9 Presets The top of the list contains presets predefined factory setups from Orkel for several different materials These cannot be chan...

Страница 58: ...sor overview with status 6 1 11 Messages From main page press menu and then the icon for Messages This page shows a list containing the previous 100 operational messages including error messages 6 CON...

Страница 59: ...ft hand side respectively Figure 6 12 Time and date screen 6 1 13 User data From main page press menu and then the icon for User data This page shows data from the baling process that automatically ar...

Страница 60: ...and flash drive into the control unit The text file prints directly on the flash drive when pressing the generate button The icon in the lower right corner opens the user list where customer databases...

Страница 61: ...aling process so that this starts from the beginning when the machine is put in auto mode The reset does not affect the settings nor the stored user data 6 1 16 Software From main page press menu and...

Страница 62: ...el logo shows press and hold the lower right corner until Application Loader is shown l Press Update Software choose the software from the list and press Copy to Display Wait until the status line sho...

Страница 63: ...Counted from completed feeding Laps of wrapping film Defines whether the system stops upon failure of wrapping sequence known as Film control US trigger distance Defines the number of rounds of film...

Страница 64: ...the wrapping table belts rotates during the bale drop If activated the bale may roll further away from the machine Bale eject additional rotation Defines an additional rotation of the bale when ejecte...

Страница 65: ...7 6 Drive chains 71 7 6 1 Drive chains overview 71 7 6 2 Drive chains tensioning 72 7 7 Elevator and sub conveyor 72 7 7 1 Conveyor belts and feeder carrier 72 7 7 2 Adjusting the conveyor chains 73 7...

Страница 66: ...Before any maintenance or adjustments are performed on the machine we recommend you to make a con ference call to your local dealer or Orkel AS All repair work shall be carried out by a skilled mecha...

Страница 67: ...C 158 F IMPORTANT Safeguard can only be dismounted when the machine is stopped 7 1 4 Control after repair or maintenance Check that all tools are stowed away and that all covers are mounted correctly...

Страница 68: ...before transport to a new location See section 12 5 Wheels and tyres 7 4 CHAINS The chamber chains and chain tensioner A B and C must be controlled for sufficient lubrication and cor rect tension Look...

Страница 69: ...g the nut on the bolt 3 Tighten the bolts holding the adjustable bracket when the chain tension is OK 4 Readjust the right side to find the optimal lining of the belt 5 Repeat if necessary NOTE Right...

Страница 70: ...neven wear Figure 7 3 Feed hopper conveyor F10 Procedure l Loosen the four bolts holding the bracket l Untighten the counter nut and tighten the bolt on the chain tensioner until correct belt tension...

Страница 71: ...e rollers in the feed hopper should be without deformations and cracks Check the bearing clearances without belt tension Replace worn bearings 7 6 DRIVE CHAINS 7 6 1 Drive chains overview Figure 7 5 D...

Страница 72: ...e pics below One bolt on each side of the compactor IMPORTANT The hopper halves must be lowered all the way to the ground before one can adjust the chain Figure 7 7 Adjustment bolt location both sides...

Страница 73: ...cking of the chain is centered If the wear in the chain links is too large to achieve proper chain tension one link can be removed Figure 7 8 Elevator conveyor chain Figure 7 9 Sub conveyor Procedure...

Страница 74: ...sioner elevator F10 Figure 7 11 Chain tensioner F10 elevator 7 7 5 Ball bearings elevator The rollers in the elevator and belt under should be without deformations and cracks Check the bearing clearan...

Страница 75: ...n be retrofitted on the chamber walls Contact Orkel AS if relevant NOTE The play in the slide bearings is at the smallest when the compactor is brand new This may result in increased temperature in th...

Страница 76: ...ket when the belt has a correct tracking 7 8 3 Adjusting the rear chamber belt The adjustments of the rear chamber belt is done preferably from the right side of the machine Dismount the cover and saf...

Страница 77: ...tance C the belt tracking will go towards A If the belt still goes towards one of the sides this operation must be carried out on the left side bearings but in reverse order If reducing the distance...

Страница 78: ...ent roller Figure 7 19 Tension roller By increasing the distance D the belt will go towards A Figure 7 19 in the chamber If decreasing the dis tance the belt will go towards B Figure 7 19 in the chamb...

Страница 79: ...the clearance must be reduced A 0 1mm 7 8 5 Replacing chamber belt Clean the chamber Use a high pressure washer Remember to secure the chamber door lifting cylinders before entering the chamber Remove...

Страница 80: ...or feed rollers 2 Check the chain tension and the chain condition SeeFigure 7 23 Adjust the tension by loosening the bolt and turn the nylon eccentric to add more tension to the chain Then retighten t...

Страница 81: ...top handles Tighten the hinge bolts so that the handles barely returns to the start position If the hinge bolts are too loose the emergency stop handles may be triggered unnecessary Also check that th...

Страница 82: ...wrapping table belt must be adjusted as shown in Figure 7 27 Figure 7 27 Correct belt tension wrapping table The belt tension can be changed by relocating the roller There are six alternative holes to...

Страница 83: ...location side of the belts For wrapping tables with a weighing cell the front belt tension can be adjusted within the slot arrow 1 by turning the adjustment bolt arrow 2 see Figure 7 29 Because of thi...

Страница 84: ...xing bolts for drawbar eye 7 12 CHAMBER ROLLER BUSHINGS IMPORTANT The bushings must be controlled every 5000 bales produced or when 1000 hours of operation are reached Whatever comes first IMPORTANT T...

Страница 85: ...er side 2 Drive chain This condition occurs on the bushings that are affected by the drive chain direction A turning point is shown in Figure 7 32 The wear is also influenced by the chamber pressure B...

Страница 86: ...damage to the rollers axle and potential mechanical breakdown Figure 7 33 Example picture of plain bearing New bearing to the left and worn out defect bearing to the right NOTE Good practice is to ch...

Страница 87: ...8 6 1 Hydraulics Oil filter 3 pcs must be changed minimum once a year and after the first 50 hours of operation break in period 7 13 2 Hoses and connections Check the hydraulic system for any leakages...

Страница 88: ...st be cleaned Inspect the amount of metal shavings on the magnetic plug If there s a lot of shavings present it s indicating excessive wear in the gear box 7 13 4 Heat exchanger Perform daily inspecti...

Страница 89: ...filter according to the Filter procedure below 10 Drain the oil and remove the oil filter on the collector according to the Collector and cooler pro cedure 11 Refill A sticker on the oil tank indicate...

Страница 90: ...the drain hole 4 Remove the drain plug 5 Drain until empty 6 Clean the magnetic plug 7 Mount the gear in its original position 8 Refill with Shell Omala S2 220 9 Reinsert the plug 7 15 WELDING AND GRI...

Страница 91: ...othes Always keep a fire extinguisher available 7 16 SERVICE HISTORY We recommend to fill in all service maintenance work in this table Date year Service maintenance major repair Performed by Name com...

Страница 92: ...8 Lubrication list Manual greasing points 102 8 1 LUBRICATION SYSTEM BEKA MAX EP 1 The compactor is equipped with a fully automatic lubrication system It lubricates the chamber roller bush ings grease...

Страница 93: ...on line to a bearing is clogged the pressure will increase 280 bar and visible grease appears on the relief valve Please check the pressure relief valve on a regular basis If visual grease is present...

Страница 94: ...lain bearings on chamber rollers are under huge stress and force during operation It is of great importance that the lubrication system is in good working order IMPORTANT Do not operate the compactor...

Страница 95: ...ase The grease lubrication system is set to a maximum delivery of 0 29cm rev However one of the pumps is adjustable PE120V Figure 8 4 Grease pump adjustment Remove plug item 2 Figure 8 4 to get access...

Страница 96: ...from the first distributor block and activate the pump until you have a constant flow from this outlet 8 3 ELECTRIC PUMP AND MAIN DISTRIBUTOR 8 4 TROUBLESHOOTING FOR BEKA MAX Problems Cause Remedy Pum...

Страница 97: ...tem check Run greaser manually for one minute 1 or 2 times to lubricate the system Then restart machine and verify that the greas ing system operates as intended Grease on pressure relief valve System...

Страница 98: ...8 6 4 Gearbox and gears for hydraulic motors Gear oil Renolin unisyn CLP 220N 8 LUBRICATION 98...

Страница 99: ...8 7 MANUAL LUBRICATION CHARTS 8 7 1 The compactor 8 LUBRICATION 99...

Страница 100: ...8 7 2 Feed hopper F10 8 LUBRICATION 100...

Страница 101: ...8 7 3 Telescopic drawbar 8 LUBRICATION 101...

Страница 102: ...ollers 4 Left and right 8 W 9 Cylinder wrapping table 2 Left and right 4 W 10 Wrapping table 3 Left and right 6 W 11 Knife arms wrapping table 6 Left and right 12 W 12 Wrapping table support roller 1...

Страница 103: ...rage period Touch up paint is recommended to avoid corrosion 9 2 1 Long time storage If you re using grease of NLGI class 2 with EP additives extreme pressure there s no need for special pre cautions...

Страница 104: ...r supply 112 10 6 1 Supply block 1 112 10 6 2 Supply block 2 113 10 7 Inputs and outputs sorted by number 114 10 7 1 IO list 1 114 10 7 2 IO list 2 115 10 7 3 IO list 3 116 10 8 Inputs and outputs sor...

Страница 105: ...10 1 MAIN POWER SUPPLY E STOP SWITCHES AND ELECTRICAL CABINET 10 ELECTRICS 105...

Страница 106: ...10 2 ELECTRICAL CABINET POWER SUPPLY RAIL 10 ELECTRICS 106...

Страница 107: ...10 3 SENSORS AND MANUAL CONTROLS 10 ELECTRICS 107...

Страница 108: ...10 4 VALVES FAN MOTORS AND PUMPS 10 ELECTRICS 108...

Страница 109: ...e DO 1 2 X1 17 V19 Net feed motor DO 1 2 X1 18 V35 Air cleaning door OPT DO 1 2 X1 19 S17 Chamber opened DI Bk Bl Br X1 20 S18 Chamber closed DI Bk Bl Br X1 21 NOT IN USE X1 22 NOT IN USE X1 23 Sensor...

Страница 110: ...Chamber pressure AI Wh Br X3 6 S29 Feed hopper US sensor AI Gy Bl Br X3 7 S44 Feed hopper start DI C Gn X3 8 S45 Feed hopper stop DI C R X3 9 NOT IN USE X3 10 F25 control supply 5V REF C Br X3 11 NOT...

Страница 111: ...21 NOT IN USE X5 22 NOT IN USE X5 23 Sensor supply DO X X 10 5 5 IO block 6 Loc ID Description Type Hi Mid Low X6 1 V30 Wrapper speed PWM 1 X6 2 NOT IN USE X6 3 V30 Wrapper speed FB FB 2 X6 4 NOT IN...

Страница 112: ...Stop OPT DI Wh X7 17 Cable detection DI X13 2 X7 18 NOT IN USE X7 19 S11 Film sensor 1 PI A Bl X7 20 S12 Film sensor 2 PI A Gn X7 21 S34 RF remote ctrl Drop OPT DI Bk X7 22 S46 RF remote ctrl Aux OPT...

Страница 113: ...bus high 870 831 X13 14 CANbus low 870 831 X13 15 CANbus low 870 831 10 6 2 Supply block 2 Left Middle left Middle Middle right Right Left W guard valve Display unit Br To X13 9 To X13 5 Cooler fan R...

Страница 114: ...UTPUTS SORTED BY NUMBER 10 7 1 IO list 1 All sensors ID Description Loc Type Hi Mid Low S01 Bale on wrapping table X5 19 DI A Wh S03 Table middle position X5 20 DI Bk Bl Br S05 Wrapping arm home posit...

Страница 115: ...IC3 ID Description Loc Type Hi Mid Low V01 Sub conveyor bypass X2 1 DO 1 2 V02 Chamber open X1 1 DO 1 2 V03 Chamber close X1 2 DO 1 2 V04 Wrapper bypass off X1 3 DO 1 2 V05 Table up X5 1 DO 1 2 V06 Ta...

Страница 116: ...k right X6 6 DO 1 2 V55 Flip check left X6 7 DO 1 2 V56 Auger bypass X5 16 DO 1 2 10 8 INPUTS AND OUTPUTS SORTED BY TYPE 10 8 1 Inductive sensors Inductive sensors ID Description Loc Hi Mid Low S03 Ta...

Страница 117: ...onveyor bypass X2 1 1 2 V02 Chamber open X1 1 1 2 V03 Chamber close X1 2 1 2 V04 Wrapper bypass off X1 3 1 2 V05 Table up X5 1 1 2 V06 Table down X5 2 1 2 V07 Run wrapping table X5 3 1 2 V08 Net knife...

Страница 118: ...control Radio remote control ID Description Loc Hi Mid Low S33 RF remote ctrl Stop OPT X7 16 Wh S34 RF remote ctrl Drop OPT X7 21 Bk S46 RF remote ctrl Aux OPT X7 22 Gy 10 8 7 Proportional valves Pro...

Страница 119: ...direction X6 5 1 2 V54 Flip check right X6 6 1 2 V55 Flip check left X6 7 1 2 V56 Auger bypass X5 16 1 2 10 8 9 Cable detection Cable detection Automatic controller identification ID Description Loc...

Страница 120: ...10 9 SENSOR OVERVIEW 10 ELECTRICS 120...

Страница 121: ...PNP Pepperl Fuchs NBB8 18GM50 E2 V1 3 8 mm S18 Chamber closed position Inductive PNP Pepperl Fuchs NBB8 18GM50 E2 V1 3 8 mm S19 Feed rollers open position Inductive PNP Pepperl Fuchs NBB8 18GM50 E2 V...

Страница 122: ...ote control flip up Switch NO F25 only S43 Remote control flip down Switch NO F25 only S44 Remote control hopper start Switch NO F25 only S45 Remote control hopper stop Switch NO F25 only S46 RF Remot...

Страница 123: ...unit sub conveyor and feed hopper 126 11 1 4 Hydraulic diagram list 126 11 2 Valve overview 128 11 2 1 Valve chart for MP2000 X 128 11 2 2 Valve list for MP2000 X 129 11 1 HYDRAULIC DIAGRAM Please ref...

Страница 124: ...11 1 1 Complete diagram 11 HYDRAULICS 124...

Страница 125: ...11 1 2 Wrapping table chamber and elevator control 11 HYDRAULICS 125...

Страница 126: ...4Vdc Resistance in Ohms Comment V1 Digital valve Comatrol SV 15 34 04 1 38 A 17 V2 Digital valve Comatrol SV 15 34 05 1 38 A 17 V3 Digital valve Comatrol SV 15 34 05 1 38 A 17 V4 Digital valve Comatro...

Страница 127: ...Comatrol PSV10 NC 0 9 A 200 mA min 16 V31 Buzzer Fulleon ROLP SV W S 32 mA V32 Servo solenoid Samhydraulik SH6V 0 68 A 230 mA min 24 6 V33 Relay Bosch 0 332 209 206 896 0 1 A 215 Sinking output V34 R...

Страница 128: ...11 2 VALVE OVERVIEW 11 2 1 Valve chart for MP2000 X 11 HYDRAULICS 128...

Страница 129: ...opper speed In cabinet on valve block M2 Feed hopper transport safety valve Feed hopper cylinder right hand side M3 Feed hopper transport safety valve Feed hopper cylinder left hand side P1 Wrapper sp...

Страница 130: ...18GM50 E2 V1 Feed hopper Ultrasonic analogue Pepperl Fuchs UC2000 30GM70 IE2R2 V15 Wrapping table Ultrasonic digital 70 cm def Microsonic mic 130 D TC Oil temperature PT1000 FuehlerSysteme EF5 E 20 5...

Страница 131: ...lb in Wheel nuts torque 450 Nm 12 6 DIMENSIONS AND WEIGHT 12 6 1 Measurements Net weight F10 telescopic drawbar 9660 kg Allowed total weight 12500 kg Allowed vertical load on drawbar 2500 kg Height F...

Страница 132: ...12 6 3 Dimensional sketch F10 operating mode 12 SPECIFICATIONS 132...

Страница 133: ...12 6 4 Dimensional sketch F10 transport mode 12 SPECIFICATIONS 133...

Страница 134: ...the feed hopper to the chamber F Feed hopper The feed hopper is made for loading material into which is fed into the chamber via the elevator It is mounted at the back of the compactor and comes in se...

Страница 135: ...on the wrapping table by rotating the arms around the bale Safety features are mounted on the arms so that the emergency stop is triggered if something hits the safety features Wrapping table The wrap...

Страница 136: ...55 D Daily checklist 38 F Film roller Installing a new film roller 42 H How to use this manual 13 Hydraulics Recommended grease 97 Recommended oil types 23 Valve chart 128 L Lubrication Approved lubr...

Страница 137: ...M Maintenance 13 65 67 INDEX 137...

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ORKEL MP2000-X, Руководство пользователя

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