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Space Heating Mode

Occupied Space Heating mode is initiated by the temperature in the space 

falling to within 0.5 ºF of the Occupied Heating Setpoint. 

If the HVAC unit is in the Supply Air Cooling mode and another VAV/

Zone Controller has a heating demand, the damper/airflow for the VAV/

Zone Controller requiring heating will position itself to provide the 

Cooling Minimum amount of air into the space. No modulation open 

will occur because the space does not want the cold air currently being 

supplied by the air handler. 

When the HVAC unit is in the Occupied Supply Air Heating mode, the 

damper will be held at the Heating Minimum position until the space 

temperature falls to within 0.5 ºF of the Occupied Heating Setpoint.  

As the space temperature falls below the heating setpoint, the damper/

airflow calculation causes the air valve to open proportionally until the 

maximum setpoint is achieved at 1.5 ºF below the setpoint. This is a 2  

ºF proportional window starting 0.5 ºF above the heating setpoint to 1.5 

ºF below the heating setpoint. 

T

wo different configurations are available for the Occupied Space Heat

-

ing mode. If the box is configured to allow reheat during Supply Air 

Heating mode, the reheat relays can be activated even when the HVAC 

unit is in the Supply Air Heating mode. If the box is configured not to 

allow reheat when the HVAC unit is in Supply Air Heating mode, the 

box heat relays will be de-energized when the HVAC unit is in Supply 

Air Heating mode. In either configuration, when the HVAC unit is in 

the Supply Air Heating mode, the damper will modulate open propor-

tionally to the space demand.  The proportional window for the space 

temperature is to 1.5 ºF below the heating setpoint. This allows the space 

to take advantage of the warm supply air in the duct. 

The VAV/Zone Controller can activate auxiliary heating relays if the 

Expansion Module has been connected and the correct number of heat-

ing stages (1, 2 or 3) has been configured. During demands for heat, the 

first stage will activate whenever the space temperature drops below the 

heating setpoint.  The second stage will activate if the space temperature 

falls 1.0 ºF below the heating setpoint. The third stage will activate if 

the space temperature falls 2.0 ºF below the heating setpoint. There is a 

two-minute delay between staging. This prevents stages from activating 

at the same time. Once a heating stage has been activated, it must remain 

on for at least one minute. Once it has been deactivated, it must remain 

off for at least two minutes. The third stage relay will deactivate when 

the space temperature rises to within 1.0 ºF of the heating setpoint. The 

second stage relay will deactivate when the space temperature rises to 

the heating setpoint. The first stage relay will deactivate when the space 

temperature rises above the heating setpoint by 1.0 ºF. See 

Table 2 

for a 

complete layout of the various fan & heat relay staging points.

Modulating (Proportional) Heat

The Non-Modular VAV/Zone Controller Actuator Package also provides 

an analog output for control of a modulating hot water valve or SCR 

electric heater. It provides a 0-10 VDC signal to control the heating 

device. When the space temperature drops to 0.5 ºF above the Heating 

Setpoint the output starts at 0 VDC and ramps up to 10 VDC at 1.5 

below the Heating Setpoint.

Auxiliary Heat

The Auxiliary Heat option allows for a separate setpoint that is different 

from the other heating setpoints. The Auxiliary Heat Relay energizes at 

0.5 ºF below the Auxiliary Heat Setpoint and de-energizes 0.5 ºF above 

the Auxiliary Heat Setpoint. The Auxiliary Heat will continue to func-

tion regardless of the HVAC Mode the VCM-X is in or at any airflow 

condition. This is typically used to control baseboard heat or an external 

duct heater.

 

See 

Table 2 

for a complete layout of the various fan and 

heat relay staging points.

Fan & Reheat Relay Staging

Relays 

Stage On At

Series

Fan

Parallel

Fan

Heat 

Stage 1

Heat 

Stage 2

Heat 

Stage 3

Aux.

Heat

0.5 ºF  

Above 

Box Heat 

Setpoint

ON With 

HVAC Fan

*See 

Note 1

X

At Box Heat 

Setpoint

X

1.0 ºF  

Below Box 

Heat 

Setpoint

X

2.0 ºF  

Below Box 

Heat 

Setpoint

X

0.5 ºF  

Below Box 

Heat 

Setpoint

X

Relays 

Stage Off At

Series

Fan

Parallel

Fan

Heat 

Stage 1

Heat 

Stage

 

2

Heat 

Stage 3

Aux.

Heat

1.0 ºF  

Above 

Box Heat 

Setpoint

OFF With 

HVAC Fan

See Note 1

X

See 

Note 2

1.0 ºF  

Above 

Box Heat 

Setpoint

X

At Box Heat 

Setpoint

X

1.0 ºF  

Below 

Box Heat 

Setpoint

X

0.5 ºF  

Above 

Aux. Heat 

Setpoint

X

Note

:  

1.) If check for main fan status is selected when configuring the controller, the 

series fan will energize anytime the HVAC unit’s fan is operating, even in the 

unoccupied mode.

2.) The parallel fan will continue to run for 2 minutes following the relay stag-

ing off.

Table 2:  Fan & Reheat Relay Staging

Occupied Mode Sequences

22

                                                                              

Non-Modular ZCAP Technical

 Guide

Sequence of Operations

Содержание OE742-32-VAVZ

Страница 1: ...Non Modular VAV Zone Controller Actuator Package www orioncontrols com...

Страница 2: ...16 Addressing Powering Up 17 General 17 Controller Addressing 17 Power Wiring 17 Initialization and Programming 18 Initialization 18 Programming the Controller 18 VAV Zone Configuration 19 VAV Zone C...

Страница 3: ...oused in a plastic enclosure The VAV Zone Controller is a program mable digital controller which allows for program setpoints to be stored in non volatile memory The controller is connected to a room...

Страница 4: ...Figure 1 OE742 32 VAVZ Non Modular VAV Zone Controller Actuator Package Dimensions P D Non Modular VAV Zone Controller Actuator Package Dim P D 4 Non Modular ZCAP Technical Guide Overview...

Страница 5: ...Non Modular VAV Zone Controller Actuator Pkg P I Figure 2 OE744 32 VAVZ Non Modular VAV Zone Controller Actuator Package Dimensions P I 5 Non Modular ZCAP Technical Guide Overview...

Страница 6: ...ar VAV Zone Controller Actuator Pkg Components Non Modular VAV Zone Controller Actuator Package Components Figure 4 OE744 32 Pressure Independent Non Modular VAV Zone Controller Actuator Pkg Component...

Страница 7: ...5 01 Zone Controller Expansion Module Dimensions Figure 6 OE325 01 Zone Controller Expansion Module Components Zone Controller Expansion Module Dimensions and Components 7 Non Modular ZCAP Technical G...

Страница 8: ...is used for connecting the communica tions wiring between each Non Modular VAV Zone ControllerActuator Package and or to the MiniLink Polling Device CommLink HVAC Unit Controller or other controller...

Страница 9: ...mounting bracket nuts on the ends of the universal mounting clamp enough to slide the entire actuator and plastic enclosure assembly over the terminal unit damper shaft Rotate the enclosure base actu...

Страница 10: ...onents when mounting the controller Remove the controller from its snap track mount Mark the control enclosure base using the snap track as a template Drill pilot holes in the enclosure base and secur...

Страница 11: ...Zone Controller Expansion Module Wiring Figure 8 Zone Controller Expansion Module Wiring Fan Terminals And Or Staged Electric Heat 11 Non Modular ZCAP Technical Guide Installation Wiring...

Страница 12: ...igure 10 Zone Controller Expansion Module Wiring Fan Terminals And Or 2 Position HW Heat Figure 9 Zone Controller Expansion Module Wiring Fan Terminals And Or Modulating Hot Water Heat 12 Non Modular...

Страница 13: ...Figure 12 Zone Controller Expansion Module Wiring Fan Terminals And Or Auxiliary Electric Heat Figure 11 Zone Controller Expansion Module Wiring Fan Terminals And Or SCR Electric Heat 13 Non Modular Z...

Страница 14: ...munications Wiring Figure 13 Zone Controller Expansion Module Wiring Fan Terminals And Or Auxiliary 2 Position HW Heat Figure 14 Communication Power Wiring Diagram 14 Non Modular ZCAP Technical Guide...

Страница 15: ...Non Modular Devices Transformer Sizing Figure 15 Non Modular VAV Zone Controller Actuator Package Transformer Sizing 15 Non Modular ZCAP Technical Guide Installation Wiring...

Страница 16: ...slave wiring inter face card and modular cable are supplied with the OE523 Round Slaved Zone Damper OE738 Slaved VAV Zone Rectangular Damper Kit and the OE282 03 Slaved VAV Zone Damper Kit These are r...

Страница 17: ...d information regarding communication wiring and connec tion for Interconnected and Networked systems please see the Orion System Installation Troubleshooting Guide Power Wiring One of the most import...

Страница 18: ...ntroller The next step is programming the controller for your specific require ments In order to configure and program the Non Modular VAV Zone ControllerActuator Package you must have a central opera...

Страница 19: ...ional hot water valve this must be set for 0 Options available are 0 No Staging 1 1 Stage of Reheat 2 2 Stages of Reheat 3 3 Stages of Reheat Proportional Heating Signal If the box has hot water rehea...

Страница 20: ...ain fan and provide cooling or heating if so configured It will re main on until the override broadcast has not been detected for at least 2 consecutive minutes Modes of Operation There are 7 possible...

Страница 21: ...VAV Zone Controller detects that the HVAC unit is in Supply Air Heating mode indicating that the air handler has activated its heat the heating airflow minimum will be substituted for the vent minimum...

Страница 22: ...ing This prevents stages from activating at the same time Once a heating stage has been activated it must remain on for at least one minute Once it has been deactivated it must remain off for at least...

Страница 23: ...nal window starting 0 5 F below the cooling setpoint to 1 5 F above the cooling setpoint The damper airflow is never allowed to modulate outside the user adjusted minimum and the maximum setpoints The...

Страница 24: ...ng setpoints The Auxiliary Heat Relay energizes at 0 5 F below the Auxiliary Heat Setpoint and de energizes 0 5 F above the Auxiliary Heat Setpoint The Auxiliary Heat will continue to function regardl...

Страница 25: ...all amount of damper error On pressure independent terminal units the airflow is maintained to within roughly 3 of the terminal unit size constant but no tighter than 16 CFM on the smallest terminal u...

Страница 26: ...clared Maverick by the MiniLink Polling Device The zone has been configured as a VOTING zone If all the above tests are passed the zone temperature and setpoints are then included in the HVAC Mode dec...

Страница 27: ...ime so that the VAV Zone Controllers can read it and use it in their tenant and trend logs Caution These logs are subject to loss if a power outage occurs because there is no battery backed memory on...

Страница 28: ...light up the board is probably defective STAT LED Operations As previously described when the board is first powered up the LED will do the following Flashes Once Off for 5 seconds STAT LED blinks th...

Страница 29: ...entered in the configuration screen or the airflow through the box will be incorrect If none of the aforementioned procedures solves the problem remove power from the VAV Zone Controller Shut down the...

Страница 30: ...33 4 620 5 80531 4 550 0 69822 4 474 5 60552 4 390 10 52500 4 297 15 45902 4 200 20 40147 4 095 25 35165 3 982 30 30805 3 862 35 27140 3 737 40 23874 3 605 45 21094 3 470 50 18655 3 330 52 17799 3 275...

Страница 31: ...Modular and Digital Room Sensor Testing Figure 20 Testing Resistance Voltage On Modular Digital Room Sensors 31 Non Modular ZCAP Technical Guide Troubleshooting...

Страница 32: ...Method 19 C C1 8 C2 8 C3 8 CFM Factor 19 Clockwise to Open Damper 19 Components Pressure Dependent VAV Zone Controller Actuator Package 6 Pressure Independent VAV Zone Controller Actuator Package 6 Zo...

Страница 33: ...25 Connecting to Power Comm Board 15 Modes of Operation 20 Modular Connectors Actuator 8 Power Comm 8 Modular Devices Transformer Sizing 15 Modular Room Sensor Override Button 20 Modular Service Tool...

Страница 34: ...pplications 8 Analog Output 8 Auxiliary Heat 8 Fan Enable 8 Heating Stage 1 8 Heating Stage 2 8 Relay Sequencing 8 Relay Staging 22 Resistance Testing Digital Room Sensor 31 Modular Room Sensor 31 Rev...

Страница 35: ...scribed 3 Vent Minimum 21 Voltage Testing Digital Room Sensor 31 Modular Room Sensor 31 Voting 26 Voting Zone 19 W Wiring 2 Position HW Heat 12 Auxiliary 2 Position HW Heat 14 Auxiliary Electric Heat...

Страница 36: ...NMZCAP TGD 01D Printed in the USA November 2015 All rights reserved Copyright 2014 WattMaster Controls Inc 8500 NW River Park Drive Parkville MO 64152 Phone 816 505 1100 www orioncontrols com Fax 816...

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