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Addressing & Powering Up

Figure 17:  Address Switch Setting

General

In order to have a trouble free start-up, it is important to follow a few 

simple procedures. Before applying power for the first time, it is very 

important to correctly address the controller and run through a few 

simple checks.

Controller Addressing

All Non-Modular VAV/Zone Controller Actuator Packages are equipped 

with address switches. If the Non-Modular VAV/Zone Controller Actua-

tor Package is to operate as a Stand Alone controller (not connected to 

any other HVAC unit or VAV/Zone Controller(s)), the controller address 

switch should be set for address 1. When the Non-Modular VAV/Zone 

Controller Actuator Package is to be connected to other Non-Modular 

VAV/Zone Controller Actuator Packages on a communication loop, each 

Non-Modular VAV/Zone Controller Actuator Package’s address switch 

must be set with a unique address between 1 and 58. 

When programming the Non-Modular VAV/Zone Controller Actuator 

Package on a Stand Alone or Interconnected System and you are asked 

to enter the Unit ID, you would enter the address for the controller you 

wish to program. When programming the Non-Modular VAV/Zone 

Controller Actuator Package on a Networked System and you are asked 

to enter the Unit ID, you would first enter the 

MiniLink PD loop address 

for the loop the Non-Modular VAV/Zone Controller Actuator Package 

is connected to and then enter the Non-Modular VAV/Zone Controller 

Actuator Package’s address. See

 Figure 17

 for a diagram depicting 

address switch settings.

For detailed information regarding communication wiring and connec-

tion for Interconnected and Networked systems, please see the 

Orion 

System Installation & Troubleshooting Guide. 

Power Wiring 

One of the most important checks to make before powering up the system 

for the first time is to confirm proper voltage and transformer sizing for 

the Power/Comm board that is connected to it. Each Non-Modular VAV/

Zone Controller Actuator Package requires 6 VA of power delivered 

to it at 24 VAC. See 

page 15

 of this manual for complete wiring and 

transformer sizing information for the VAV/Zone Controller.

  

Check all modular  connectors to be sure they are completely pushed and 

locked into their mating connectors. Confirm that all sensors required for 

your system are mounted in the appropriate location and that the modu-

lar cables are plugged into the correct connectors on the Non-Modular 

VAV/Zone Controller Actuator Package. Check the actuator cable and 

be sure it is plugged in and secured to the modular connector on the 

actuator and the Non-Modular VAV/Zone Controller Actuator Package 

circuit board modular connector. Check that the Modular Room Sensor 

modular connector is connected to one end of the modular sensor cable 

and the other end is connected to the modular sensor connector on the 

VAV/Zone Controller Actuator Package. Be sure any Expansion Modules 

connected to the Non-Modular VAV/Zone Controller Actuator Packages 

are also correctly wired per the Expansion Module wiring instructions 

on pages 10 through 14 of this manual. 

After all the above wiring checks are complete, apply power to the 

transformer(s) that is connected to the Non-Modular VAV/Zone Con-

troller Actuator Packages.

17

Non-Modular ZCAP Technical Guide

        Start-Up & Commissioning

Содержание OE742-32-VAVZ

Страница 1: ...Non Modular VAV Zone Controller Actuator Package www orioncontrols com...

Страница 2: ...16 Addressing Powering Up 17 General 17 Controller Addressing 17 Power Wiring 17 Initialization and Programming 18 Initialization 18 Programming the Controller 18 VAV Zone Configuration 19 VAV Zone C...

Страница 3: ...oused in a plastic enclosure The VAV Zone Controller is a program mable digital controller which allows for program setpoints to be stored in non volatile memory The controller is connected to a room...

Страница 4: ...Figure 1 OE742 32 VAVZ Non Modular VAV Zone Controller Actuator Package Dimensions P D Non Modular VAV Zone Controller Actuator Package Dim P D 4 Non Modular ZCAP Technical Guide Overview...

Страница 5: ...Non Modular VAV Zone Controller Actuator Pkg P I Figure 2 OE744 32 VAVZ Non Modular VAV Zone Controller Actuator Package Dimensions P I 5 Non Modular ZCAP Technical Guide Overview...

Страница 6: ...ar VAV Zone Controller Actuator Pkg Components Non Modular VAV Zone Controller Actuator Package Components Figure 4 OE744 32 Pressure Independent Non Modular VAV Zone Controller Actuator Pkg Component...

Страница 7: ...5 01 Zone Controller Expansion Module Dimensions Figure 6 OE325 01 Zone Controller Expansion Module Components Zone Controller Expansion Module Dimensions and Components 7 Non Modular ZCAP Technical G...

Страница 8: ...is used for connecting the communica tions wiring between each Non Modular VAV Zone ControllerActuator Package and or to the MiniLink Polling Device CommLink HVAC Unit Controller or other controller...

Страница 9: ...mounting bracket nuts on the ends of the universal mounting clamp enough to slide the entire actuator and plastic enclosure assembly over the terminal unit damper shaft Rotate the enclosure base actu...

Страница 10: ...onents when mounting the controller Remove the controller from its snap track mount Mark the control enclosure base using the snap track as a template Drill pilot holes in the enclosure base and secur...

Страница 11: ...Zone Controller Expansion Module Wiring Figure 8 Zone Controller Expansion Module Wiring Fan Terminals And Or Staged Electric Heat 11 Non Modular ZCAP Technical Guide Installation Wiring...

Страница 12: ...igure 10 Zone Controller Expansion Module Wiring Fan Terminals And Or 2 Position HW Heat Figure 9 Zone Controller Expansion Module Wiring Fan Terminals And Or Modulating Hot Water Heat 12 Non Modular...

Страница 13: ...Figure 12 Zone Controller Expansion Module Wiring Fan Terminals And Or Auxiliary Electric Heat Figure 11 Zone Controller Expansion Module Wiring Fan Terminals And Or SCR Electric Heat 13 Non Modular Z...

Страница 14: ...munications Wiring Figure 13 Zone Controller Expansion Module Wiring Fan Terminals And Or Auxiliary 2 Position HW Heat Figure 14 Communication Power Wiring Diagram 14 Non Modular ZCAP Technical Guide...

Страница 15: ...Non Modular Devices Transformer Sizing Figure 15 Non Modular VAV Zone Controller Actuator Package Transformer Sizing 15 Non Modular ZCAP Technical Guide Installation Wiring...

Страница 16: ...slave wiring inter face card and modular cable are supplied with the OE523 Round Slaved Zone Damper OE738 Slaved VAV Zone Rectangular Damper Kit and the OE282 03 Slaved VAV Zone Damper Kit These are r...

Страница 17: ...d information regarding communication wiring and connec tion for Interconnected and Networked systems please see the Orion System Installation Troubleshooting Guide Power Wiring One of the most import...

Страница 18: ...ntroller The next step is programming the controller for your specific require ments In order to configure and program the Non Modular VAV Zone ControllerActuator Package you must have a central opera...

Страница 19: ...ional hot water valve this must be set for 0 Options available are 0 No Staging 1 1 Stage of Reheat 2 2 Stages of Reheat 3 3 Stages of Reheat Proportional Heating Signal If the box has hot water rehea...

Страница 20: ...ain fan and provide cooling or heating if so configured It will re main on until the override broadcast has not been detected for at least 2 consecutive minutes Modes of Operation There are 7 possible...

Страница 21: ...VAV Zone Controller detects that the HVAC unit is in Supply Air Heating mode indicating that the air handler has activated its heat the heating airflow minimum will be substituted for the vent minimum...

Страница 22: ...ing This prevents stages from activating at the same time Once a heating stage has been activated it must remain on for at least one minute Once it has been deactivated it must remain off for at least...

Страница 23: ...nal window starting 0 5 F below the cooling setpoint to 1 5 F above the cooling setpoint The damper airflow is never allowed to modulate outside the user adjusted minimum and the maximum setpoints The...

Страница 24: ...ng setpoints The Auxiliary Heat Relay energizes at 0 5 F below the Auxiliary Heat Setpoint and de energizes 0 5 F above the Auxiliary Heat Setpoint The Auxiliary Heat will continue to function regardl...

Страница 25: ...all amount of damper error On pressure independent terminal units the airflow is maintained to within roughly 3 of the terminal unit size constant but no tighter than 16 CFM on the smallest terminal u...

Страница 26: ...clared Maverick by the MiniLink Polling Device The zone has been configured as a VOTING zone If all the above tests are passed the zone temperature and setpoints are then included in the HVAC Mode dec...

Страница 27: ...ime so that the VAV Zone Controllers can read it and use it in their tenant and trend logs Caution These logs are subject to loss if a power outage occurs because there is no battery backed memory on...

Страница 28: ...light up the board is probably defective STAT LED Operations As previously described when the board is first powered up the LED will do the following Flashes Once Off for 5 seconds STAT LED blinks th...

Страница 29: ...entered in the configuration screen or the airflow through the box will be incorrect If none of the aforementioned procedures solves the problem remove power from the VAV Zone Controller Shut down the...

Страница 30: ...33 4 620 5 80531 4 550 0 69822 4 474 5 60552 4 390 10 52500 4 297 15 45902 4 200 20 40147 4 095 25 35165 3 982 30 30805 3 862 35 27140 3 737 40 23874 3 605 45 21094 3 470 50 18655 3 330 52 17799 3 275...

Страница 31: ...Modular and Digital Room Sensor Testing Figure 20 Testing Resistance Voltage On Modular Digital Room Sensors 31 Non Modular ZCAP Technical Guide Troubleshooting...

Страница 32: ...Method 19 C C1 8 C2 8 C3 8 CFM Factor 19 Clockwise to Open Damper 19 Components Pressure Dependent VAV Zone Controller Actuator Package 6 Pressure Independent VAV Zone Controller Actuator Package 6 Zo...

Страница 33: ...25 Connecting to Power Comm Board 15 Modes of Operation 20 Modular Connectors Actuator 8 Power Comm 8 Modular Devices Transformer Sizing 15 Modular Room Sensor Override Button 20 Modular Service Tool...

Страница 34: ...pplications 8 Analog Output 8 Auxiliary Heat 8 Fan Enable 8 Heating Stage 1 8 Heating Stage 2 8 Relay Sequencing 8 Relay Staging 22 Resistance Testing Digital Room Sensor 31 Modular Room Sensor 31 Rev...

Страница 35: ...scribed 3 Vent Minimum 21 Voltage Testing Digital Room Sensor 31 Modular Room Sensor 31 Voting 26 Voting Zone 19 W Wiring 2 Position HW Heat 12 Auxiliary 2 Position HW Heat 14 Auxiliary Electric Heat...

Страница 36: ...NMZCAP TGD 01D Printed in the USA November 2015 All rights reserved Copyright 2014 WattMaster Controls Inc 8500 NW River Park Drive Parkville MO 64152 Phone 816 505 1100 www orioncontrols com Fax 816...

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