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Safety

Version 1.0.4 - 2020-10-13

Translation of original instruction

SD500AV

SD500A

V_G

_1.

Safety

1.1

Glossary of symbols

This part of the operating instructions



explains the meaning and use of the warning notes included in these operating instructions,



defines the intended use of the metal band saw,



points out the dangers that might arise for you or others if these instructions are not obser-
ved and



informs you about how to avoid dangers.

In addition to these operating instructions, please observe



the applicable laws and regulations,



the statutory provisions for accident prevention,



the prohibition, warning and mandatory signs as well as the warning notes on the metal
band saw.

European standards must be met during installation, operation, maintenance and repair of the
metal band saw.

If European standards have not yet been incorporated in the relevant national legislation of the
destination country, the specific applicable regulations of each country must be observed.

If required, the relevant measures to comply with the country-specific regulations must be taken
before commissioning the metal band saw.

Always keep this documentation close to the metal band saw.

INFORMATION

If you are unable to rectify an issue using these operating instructions, please contact us for
advice:

Optimum Maschinen Germany GmbH
Dr. Robert-Pfleger-Str. 26

D- 96103 Hallstadt, Germany

Email: [email protected]

1.2

Rating plate



provides further instructions



calls on you to act



listings

SD 500AV

Year

Netto

2,2 KW
400 V ~50 Hz

m/min.

Optimum Maschinen
Germany GmbH
Dr.-Robert-Pﬂ eger-Str. 26
96103 Hallstadt / Deutschland

3292385

805 kg

Metallbandsäge

Metal belt saw

Scie à ruban

Sierra de cinta para metal

Segatrici a nastro per metalli

Pásové pila

Metalbåndsav

ζώνη είδε

Metallivannesaha

Fém Szalagf

rész

Metaalbandzaagmachine

Przecinarka taśmowa do metalu

Serras de ﬁ ta

Fierăstrău cu bandă metalică

Ленточная пила

Pásová pila

Žaga za železo

Metall bandsåg

Metal Şerit testere

www.optimum-maschinen.de

Содержание Optimum 3292385

Страница 1: ...GB Operating Instructions Version 1 0 4 Metal band saw Part no 3292385...

Страница 2: ...nspection deadlines 16 2 Technical specification 2 1 Electrical connection 17 2 2 General 17 2 3 Weight 17 2 4 Speed of saw band 17 2 5 Operating material 17 2 6 Environmental conditions 17 2 7 Emissi...

Страница 3: ...on plan for water mixed cooling lubricants 52 6 Ersatzteile Spare parts 6 1 Ersatzteilbestellung Ordering spare parts 53 6 2 Hotline Ersatzteile Spare parts Hotline 53 6 3 Service Hotline 53 6 4 Ersat...

Страница 4: ...ll maintenance works and functional tests are described which the operator must perform in regular intervals The illustration and information included in the present manual can possibly deviate from t...

Страница 5: ...ry the specific applicable regulations of each country must be observed If required the relevant measures to comply with the country specific regulations must be taken before commissioning the metal b...

Страница 6: ...ath CAUTION A danger or unsafe procedure that can cause personal injury or damage to property ATTENTION Situation that could cause damage to the metal band saw and product and other types of damage No...

Страница 7: ...saw is used in any way other than described above modified without authoriza tion of Optimum Maschinen Germany GmbH then the metal belt saw is being used improperly We will not be held liable for any...

Страница 8: ...are below those of class A group 1 plus warning This type is not suitable for connection to a public low voltage network supplying residential buildings When connecting to a public low voltage networ...

Страница 9: ...elt saw may be affected Always disconnect the metal belt saw from the electrical power supply when performing cleaning or maintenance works WARNING The metal belt saw may only be used with the safety...

Страница 10: ...belt saw constitutes a danger for the personnel objects and the environment Only authorized staff may operate the metal belt saw Persons authorized to operate and maintain should be trained technical...

Страница 11: ...her persons working on the metal belt saw The possible consequences are injuries due to components or workpieces flying off at high speed contact with rotating and revolting parts and fatal electrocut...

Страница 12: ...injury The teeth of the saw belt are sharp Take great care when opening the protective cover to change the saw blade Close and mount all protective covers before restarting the metal belt saw 1 9 4 Sa...

Страница 13: ...or special works Protect your face and your eyes Wear a safety helmet with facial protection when performing work where your face and eyes are exposed to hazards Wear protective gloves when handling p...

Страница 14: ...hing on the metal belt saw make sure that there are no dangers generated for persons no objects are damaged Avoid any unsafe work methods Make sure that nobody is endangered by your work The rules spe...

Страница 15: ...to an accident near misses There are many possible causes for near misses The sooner they are notified the quicker the causes can be eliminated INFORMATION We provide information about the dangers of...

Страница 16: ...under a pressure of up to 280 bar WARNING Serious injuries from hydraulic liquid escaping under high pressure Possible loss of the eyesight Make sure the hydraulic system is depressurized before open...

Страница 17: ...eed hydraulic by means of a lowering cylinder Dimensions of saw blade mm 3770 x 34 x 1 1 mm Dimensions Dimensions on page 18 2 3 Weight Net weight of the metal belt saw kg 645 Floor loading KN m2 7 2...

Страница 18: ...ng level Though there is a dependency between the degree of the noise emission and the degree of the noise disturbance it is not possible to use it reliably to determine if further precaution measures...

Страница 19: ...uspension equipment that might break under load can cause severe injuries or even death Check that the lifting and load suspension gear has sufficient load bearing capacity and that it is in perfect c...

Страница 20: ...d assembly 3 2 1 Scope of delivery INFORMATION The metal belt saw is delivered pre assembled When the metal belt saw is delivered please check immediately that it has not been damaged during transport...

Страница 21: ...d operating personnel and material transport Also bear in mind accessibility for installation and maintenance works Ensure adequate lighting is available minimum value 500 Lux measured at the tool tip...

Страница 22: ...nsion point on page 20 Fix the metal belt saw with the attached fixings onto the machine stand WARNING The use of unstable lifting and load suspension equipment that might break under load can cause s...

Страница 23: ...unt the roller support to the machine substructure with the fixing material included in the delivery Adjust the roller support Make sure that the wor king table and the roller support are of the same...

Страница 24: ...Therefore we recommend you to use paraffin Do not use any solvents thinner or other cleaning agents which could corrode the varnish on the metal belt saw Observe the indications and notes of the manu...

Страница 25: ...ction of the saw teeth The saw teeth have to point to the drive engine Running direction of the saw band The running direction of the saw band is counter clock wise Control the saw band pulleys Check...

Страница 26: ...sary reduce the saw band tension beforehand and increase the saw band tension gradually during the running in process Pay attention to running noises or scratching noises that may be caused by the saw...

Страница 27: ...cause a direct current on the PE conductor If the wrong type of protection device is used then the expected protection by such a device could fail to provide the expected protection If a residual cur...

Страница 28: ...occur 3 4 3 Protection from Dangerous Shock Currents use of ELCBs To achieve increased safety in all installation systems and in power supply ranges for which the installation provisions stipulate or...

Страница 29: ...e A they are therefore suitable for all the circuits mentioned ELCBs of this series therefore detect all types of fault current according to the triggering characteristic B i e both smooth DC fault cu...

Страница 30: ...abnormality in operation and make sure it cannot be started up accidentally or without authorisation Notify the person responsible immediately of any modification Safety during operation on page 14 4...

Страница 31: ...h button Off The push button OFF switch off the running of the saw band Main switch Interrupts or connects the power supply Coolant switch The coolant switch switches the coolant pump on off Pos Desig...

Страница 32: ...opens the machine vice in manual mode Close push button The Close push button closes the machine vice in manual operation 4 2 2 Inserting the workpiece and clamping it firmly DANGER The hydraulic vic...

Страница 33: ...the recommended type of clam ping using standard workpiece geometries Fig 4 4 4 3 Switching the machine on Switch on the master switch Switch on the control with the rotary switch 13 Check whether th...

Страница 34: ...with the rotary switch 13 4 7 Turn the saw bow ATTENTION Check your setting before each sawing operation The saw band guide must not touch the machine vice Move the clamping lever to the left to relea...

Страница 35: ...rkpiece without influencing or hindering the sawing procedure Re tighten the clamping screw 4 9 Coolant equipment ATTENTION Destruction of the pump due dry running The pump is lubricated by the coolan...

Страница 36: ...g behaviour of the metal band saw We recommend you four shapes of teeth to fulfil your cutting requirements Full length tooth Effective cutting angle 0 Full fillet radius tooth root surface Universall...

Страница 37: ...ed tooth Material Cross section mm Number of teeth per Inch tooth shape teeth per Inch Material Cross section mm Number of teeth per Inch tooth shape teeth per Inch 12 14 N 25 10 14 0 12 30 10 N 20 40...

Страница 38: ...i e tubes and profiles Due to the inclined teeth in a series of set of saw teeth smooth cut surfaces for increa sed cutting speeds are being achieved Wave shape set of saw of teeth A special set of sa...

Страница 39: ...cator for the correct adjustment of the feed and of the speed of the saw band Have a look at the chips which you have pro duced and adjust the feed correctly Thin chips which look like powder Increase...

Страница 40: ...SKH55 A 286 HASTELLOY INCOLOY INCONEL MONEL NIMONIC Udemet WASPALOY Ti 6 4 S58C SCM421 SCM432 SCM440 SCM445 SCM822 Scr430 SCr435 SCr440 SUM21 SUM22 SUM23 SUM31 SUM41 SUM42 SUM43 SM490A SS490 SMn420 S...

Страница 41: ...roduce liquids spilt outside the system during repair or as a result of leakage from the reserve tank collect them in a collecting container for disposal Disposal Never dump oil or other environmental...

Страница 42: ...nspection of the machine in particular the saw band Check the cooling lubricant system for contamina tion and function Check the condition concentra tion of the cooling lubricant Check the saw band gu...

Страница 43: ...al band saw and the coo lant pump switches off before sawing is termina ted Adjusting the end stop switch Adjust the cam of the end position switch 12 so that the mechanical end stop 13 of the saw bow...

Страница 44: ...band guide First after 50 operating hours then every six months Gear Oil change The gearbox is filled with Mobilgear 636 high perfor mance gear oil Lift the saw bow completely Remove the oil drain plu...

Страница 45: ...se to increase the ten sion in the saw band The correct saw blade tension is reached when the pointer is in the green range Img 5 4 Saw band tension INFORMATION Do not strain the saw belt more than ne...

Страница 46: ...tension by turning the hand wheel counterclockwise First lift the saw band of the left belt roller and then of the driven band pulley Clean the complete saw band area Proceed the opposite way to assem...

Страница 47: ...re is reached when the scale on the pressure gauge has reached a value between 1000 N cm2 and 1500 N cm2 Img 5 6 Hydraulic power unit CAUTION Serious injuries from hydraulic liquid escap ing under hig...

Страница 48: ...you do not have the customer service contact details for or contact St rmer Maschinen GmbH in Germany who can provide you with the contact information of a specialist dealer Optionally the St rmer Ma...

Страница 49: ...the indications given in these operating instructions Optimum Maschinen Germany GmbH accepts no liability nor does it guarantee against damage and operating malfunctions resulting from failure to obse...

Страница 50: ...embly This so called inspection for proper assembly and safe functioning must be initiated by the operator after assembly prior to commissioning or before re commissioning this used to be called a fir...

Страница 51: ...is an increase in nitrite content to more than 20 ppm mg 1 or nitrate content to more than 50 ppm mg 1 there is an increase in the N nitrosodiethanolamine NDELA to more than 5 ppm mg a CAUTION Comply...

Страница 52: ...nitial filing Measures in accordance manufacturer s recommendations 1 0 based on initial filing Replace cooling lubricant clean cooling lubricant circulation system Usage concentration Manual refracto...

Страница 53: ...Machines name Herstellungsdatum Date of manufacture Artikelnummer Article no Die Artikelnummer befindet sich in der Ersatzteilliste The article no is located in the spare parts list Die Seriennummer...

Страница 54: ...Version 1 0 4 2020 10 13 54 Originalbetriebsanleitung SD500AV DE EN SD500AV_parts fm 6 4 Ersatzteilzeichnung Bands ge Spare parts drawing band saw Fig 6 1...

Страница 55: ...Version 1 0 4 2020 10 13 55 Originalbetriebsanleitung SD500AV DE EN SD500AV_parts fm Fig 6 2...

Страница 56: ...on 1 0 4 2020 10 13 56 Originalbetriebsanleitung SD500AV DE EN SD500AV_parts fm 6 5 Ersatzteilzeichnung Maschinenunterbau Spare parts drawing machine stand Abb 6 3 H4 H1 H3 H2 H5 H6 H7 H8 H9 H10 H11 H...

Страница 57: ...sses de 3 kW est visible sur le couvercle de la bo te de vitesses La differenza rispetto ad un riduttore da 3 kW visibile sul coperchio del riduttore La diferencia con una caja de cambios de 3 kW se p...

Страница 58: ...agerbock Revolving Arm 1 0329238030 31 S geb gel Saw bow 1 0329238031 32 Abdeckung S geb gel Body frame 1 0329238032 33 S geband Saw blade 1 Zubeh r 34 Bandrolle Rear Flywheel 1 0329238034 35 Antriebs...

Страница 59: ...r 1 0329238085 86 Handgriff Handle 1 0329238086 87 Schraube Screw 1 89 K hlmittelleitung Coolant pipe 1 0329238089 90 Y Verteiler Distributor 1 0329238090 91 Lagerabdeckung Bearing Plate 1 92 Kugellag...

Страница 60: ...2380G033kW G4 Kugellager Bearing 1 6010 0406010R G5 Passfeder Key 1 8x7x35 03292380G05 G6 Welle Shaft 1 2 2 kW gear 03292380G06 3 kW gear 03292380G063kW G7 Passfeder Key 1 10x10x40 03292380G07 3 kW ge...

Страница 61: ...238504C2 C3 Siebfilter leinlass Sieve filter Oil inlet 1 0329238504C3 C4 lbeh lter Verschlusskappe Oil container closure cap 1 0329238504C4 C5 lablassschraube Oil spill plug 1 0329238504C5 C6 lstandsa...

Страница 62: ...Hydraulic pump 1 0329238504C24 C25 Filter Filter 1 0329238504C25 C26 R ckschlagventil Check valve 1 0329238504C26 C27 Niederdruck Regelventil B Low pressure control valve B 1 0329238504C27 C28 Schlauc...

Страница 63: ...ating panel Abb 6 6 F3 F23 F4 F26 F8 F8 F9 F24 F24 F21 F21 F21 F1 F25 P8 P5 P6 P7 P1 P9 P12 P13 OP OP QBSUT OBNF QBSUT OBNF G2 G4 G5 G9 G G32 G34 G35 G36 G37 Q2 Q6 Q7 Q8 Q9 Q Q23 Q24 GBDF QMBUF FNFSHF...

Страница 64: ...Version 1 0 4 2020 10 13 64 Originalbetriebsanleitung SD500AV DE EN SD500AV_wiring diagram fm 6 9 Schaltplan Wiring diagram...

Страница 65: ...Version 1 0 4 2020 10 13 65 Originalbetriebsanleitung SD500AV DE EN SD500AV_wiring diagram fm...

Страница 66: ...Taster Ein Button On 1 03292385SW1 MS3 Steuerrelais Control relay 1 03292385MS3 T23 Steuerplatine Control board 1 03292385T23 SW1 PL Betriebsleuchte Operating light 1 03292385SW1PL T21 Taster Zumachen...

Страница 67: ...150 Meropa 150 VG 100 CLP 100 Aral Degol BG 100 BP Energol GR XP 100 SPARTAN EP 100 Kl beroil GEM 1 100 Mobilgear 627 Shell Omala 100 Meropa 100 VG 68 CLP 68 Aral Degol BG 68 BP Energol GR XP 68 SPAR...

Страница 68: ...r broches haute vitesse VG 68 Deol BG 68 Emergol HLP D68 Spartan EP 68 Druck l KLP 68 C Shell Omala 68 Fett f r Zentralschmierung Flie fett Grease for central lubrica tion Graisse pour lubrification c...

Страница 69: ...al service Have the machine repaired in the work shop First commissioning on page 26 Reduce tension of saw blade Use saw blade with correct too thing Cooling agent feed not working Cooling agent tank...

Страница 70: ...correctly Reduce Reduce Replace Readjust exchange bearings adjust clearance to the saw blade Cut not rectangular but parallel Material does not rest on both vice jaws Saw bow not adjusted to 0 Insert...

Страница 71: ...ORZ 7DEOH HVFULSWLRQ RI JHQHUDO VWDWXV 6 HVFULSWLRQ RI IXQFWLRQ 5 5 1 2Q 5HDG IRU RSHUDWLRQ QR DFWLYH IDXOW 5 1 ODVKLQJ VORZO RPPLVVLRQLQJ RU UHVHW RI IDFWRU VHWWLQJV 5 2Q 25 1 IODVKLQJ VORZO LUPZDUH...

Страница 72: ...RQQHFWHG 5 1 6 VWHP 2 GHQWLILFDWLRQ PDLQWHQDQFH GDWD 0 0 GDWD 7DEOH HVFULSWLRQ RI ILHOGEXV FRPPXQLFDWLRQV HVFULSWLRQ RI IXQFWLRQ 2II FOLF GDWD H FKDQJH RU ILHOGEXV QRW LQ XVH S 5 ODVKLQJ VORZ O XV IDX...

Страница 73: ...cover for the saw blade Material stop Position for multiple cuts Sawing stop Hydraulic cylinder Hydraulic lowering cylinder Hydraulic feed Feed control valve Valve for adjusting the lowering speed Pr...

Страница 74: ...instructions and information on the transport box Consult Optimum Maschinen Germany GmbH if the machine and accessories are stored for more than three months or are stored under different environmenta...

Страница 75: ...disregarded Inattentive or incorrect handling and use of improper equipment Unauthorized modifications and repairs Insufficient installation and safeguarding of the machine Disregarding the installat...

Страница 76: ...osal of the old device INFORMATION Please take care in your interest and in the interest of the environment that all component parts of the machine are only disposed of in the intended and admitted wa...

Страница 77: ...hose devices The sign on the product or on its packing indicates that the product must not be handled as common household waste but that is needs to be disposed of at a central collection point for re...

Страница 78: ...3 2017 10 Machine tools Safety Sawing machines for cold metal EN 60204 1 Safety of machinery Electrical equipment of machines Part 1 General requirements EN 13849 1 2015 Safety of machinery Safety rel...

Страница 79: ...al transport 19 M Machine accessories optional 20 Malfunctions 69 Master switch 11 Misuse 8 O Obligations of the operating company 10 of the operator 10 Operating material 17 P Personal protective equ...

Страница 80: ...Version 1 0 4 2020 10 13 80 Translation of original instruction SD500AV EN SD500AV_GBSIX fm...

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