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OPTIMUM

M A S C H I N E N - G E R M A N Y

Operating Manual

Version 1.0

Drilling- milling machine

Part no. 3336010

Содержание Optimill MT 50E

Страница 1: ...GB OPTIMUM M A S C H I N E N G E R M A N Y Operating Manual Version 1 0 Drilling milling machine Part no 3336010...

Страница 2: ...ety check 14 1 11 Personal protective equipment 14 1 12 Safety during operation 15 1 13 Safety during maintenance 15 1 14 Switching off and securing the milling machine 15 1 15 Using lifting equipment...

Страница 3: ...cross table left or right 33 4 11 1 Manual travel 33 4 11 2 Automatic movement of the X axis and Y axis using the feed motor 33 4 12 Swivelling the milling head 34 4 12 1 Setting the milling head to...

Страница 4: ...for defects warranty 59 8 5 Storage 60 8 6 Advice for disposal Options of re use 61 8 6 1 Decommissioning 61 8 6 2 Disposal of new device packaging 61 8 6 3 Disposal of the machine 61 8 6 4 Disposal...

Страница 5: ...as well as its long service life In the paragraph Maintenance all maintenance works and functional tests are described which the operator must perform in regular intervals The illustration and inform...

Страница 6: ...applicable laws and regulations the statutory provisions for accident prevention the prohibition warning and mandatory signs as well as the warning notes on the milling machine Always keep this docume...

Страница 7: ...le WARNING A danger that can cause serious injury or death CAUTION A danger or unsafe procedure that can cause personal injury or damage to property ATTENTION Situation that could cause damage to the...

Страница 8: ...ne is used in any way other than described above or modified without the approval of Maschinen Germany GmbH then the milling machine is being used improperly We will not be held liable for any damages...

Страница 9: ...d void When processing carbons graphite and carbon fibre reinforced carbons and similar materials the machine can be damaged extremely quickly even if the dusts generated are completely sucked out dur...

Страница 10: ...devices or when they are not fitted All additional parts of the machine which had been added by the customer need to be equipped with the prescribed safety devices This is your responsibility being t...

Страница 11: ...nappropriate operation and maintenance of the milling machine constitutes a danger to the personnel objects and the environment Only authorized personnel may operate the milling machine Persons author...

Страница 12: ...ity If a safety device has been activated or has failed the milling machine must only be used if you have eliminated the cause of the fault and you have verified that there is no danger to personnel o...

Страница 13: ...the drives are stopped with the maximum possible braking torque The spindle drive continues to run for a while depending on the moment of inertia of all components and the mass of the tool in use Pre...

Страница 14: ...tective equipment is required Protect your face and your eyes Wear a safety helmet with facial protection when performing work where your face and eyes are exposed to hazards Wear protective gloves wh...

Страница 15: ...d oxygen O Only the following extinguishing agents are permissible solid extinguishing agent of fire class D fires involving metals dry covering salts for magnesium a mixture of sand and cast chips ar...

Страница 16: ...d any actions which almost led to an accident near misses There are many possible causes for near misses The sooner they are notified the quicker the causes can be eliminated INFORMATION We provide in...

Страница 17: ...of the Work Safety Act Also use the inspection intervals in the maintenance section as reference values 1 20 Clamping devices for workpieces and tools ATTENTION Attention when taking over existing cla...

Страница 18: ...the operator 16 A 2 2 Spindle Drive motor 0 85 1 5 kW Operating mode and duty cycle S6 60 Speed 115 1750 rpm Gear stages motor stages 4 2 Spindle seat SK40 DIN 69871 Draw bar M16 Spindle sleeve travel...

Страница 19: ...re around the machine free for operation and maintenance 2 7 Coolant equipment Power of the cooling lubricant pump W 40 W Capacity cooling lubricant tank L 8 Delivery height meter 3 2 8 Environmental...

Страница 20: ...emission also depends on production engineering factors e g speed material and clamping conditions INFORMATION The specified numerical value represents the emission level and does not necessarily a sa...

Страница 21: ...structions and accessories have been delivered with the machine 3 2 Accessories Draw bar Key type drill chuck Arbor drill chuck ISO40 B18 T nuts Drill drift Adapter SK40 MT3 Adapter MT3 MT2 Operating...

Страница 22: ...0E_GB_3 fm 3 4 Load suspension point WARNING Before lifting the milling machine check that all clamping screws of the milling table and the spindle head are tightened The milling machine is lifted wit...

Страница 23: ...istant mat and or slip resistant flooring must be at least R11 in accordance with BGR 181 The deter mination of this requirement resulted in the risk assessment of the machine The used shoes must be s...

Страница 24: ...o ensure that if any lubricant is used it cannot penetrate the floor Protruding parts such as the dog handles etc must be secured where necessary by means of on site measures so that persons are not e...

Страница 25: ...d mounting Use an anchored mounting to achieve a rigid connection to the substructure An anchored mounting is always appropriate if the intention is to machine large parts up to the maximum capacity o...

Страница 26: ...recommend using a machine spirit level to align the milling machine The the anchor screw nuts Check the alignment of the milling machine again Re check the alignment after a few days of use 3 7 First...

Страница 27: ...ommissioning Remove all wrappings and clean all surfaces with a degreaser to soften and remove protective greases and coatings Wipe all surfaces with a clean cotton cloth and lubricate the milling mac...

Страница 28: ...power supply is not connected ATTENTION Check if the drive motor is turning in the correct rotation direction If necessary two phase connections must be swapped In the event of an incorrect rotation...

Страница 29: ...rview 4 1 1 Control panel 6 2 4 5 7 10 8 1 3 9 Pos Designation Item Designation 1 Control panel 6 Spindle sleeve lever 2 Spindle 7 Table feed X axis 3 Table feed Y axis 8 Spindle gear 4 Y axis handwhe...

Страница 30: ...necessary 4 4 Resetting an emergency stop situation Unlock the emergency stop switch again Set the direction lever for the table feed to the neutral position Switch on the control voltage Switch on th...

Страница 31: ...290 360 H BC 230 B A 0 Drive step switch Tool Steel Grey cast iron Al alloy case hard ened Plain milling cutters and shell end mills m min 10 25 10 22 150 350 Relieved milling cutters m min 15 24 10...

Страница 32: ...to the spindle head and acti vates the coupler of the fine feed Turn the quill fine feed handwheel in order to move the quill Img 4 2 Fine feed 4 10 Moving the cross table up down Manual movement on t...

Страница 33: ...is using the feed motor The feed motor automatically moves the cross table along the X axis and Y axis Turn on the ON OFF switch The service light comes on Adjust the feed speed using the speed regula...

Страница 34: ...ead can be swivelled to the right and to the left Loosen the nuts for clamping the rotary disc maximum of one turn A complete removal or loosening of the nuts can lead to jamming of the rotary disc Ro...

Страница 35: ...mmediately The coolant delivery is switched on and off via a push button on the control panel The amount of cooling lubricant can be regulated using the dosing tap The friction generated during rotati...

Страница 36: ...work may include Severe injuries of persons working on the milling machine damage to the milling machine Maintenance and repair work on the milling machine must be carried out by qualified technical p...

Страница 37: ...must be oiled in regular intervals Always slightly oil bare surfaces Lubricate the cross table lifting spindle with bearing grease Oil at these lubricating point positions Img 5 1 Oiler cup Monthly S...

Страница 38: ...usting screw clockwise until the movement in the respective guideway is still easily possible Img 5 2 V ledge Dismantle the wiper plate and wiper in order to reach the adjustment screw Img 5 3 Y axis...

Страница 39: ...onally the company St rmer Maschinen GmbH Dr Robert Pfleger Str 26 D 96103 Hallstadt can provide a customer service technician however the request for a customer service techni cian can only be made v...

Страница 40: ...nung Machines name Herstellungsdatum Date of manufacture Artikelnummer Item no Die Artikelnummer befindet sich in der Ersatzteilliste The article no is located in the spare part list Die Seriennummer...

Страница 41: ...hnecke Worm 1 033360100130 31 Kugellager Ball Bearing 1 51102 04051102 32 Passfeder Key 1 4 x 4 x 20 33 Schneckenwelle Worm Shaft 1 033360100133 34 T Schraube T Bolt 3 M16 x 60 35 Unterlegscheibe Wash...

Страница 42: ...tschraube Set Screw 1 033360100174 75 Griff Handle 1 033360100175 76 Kegelknopf Taper Knob 1 033360100176 77 Griffwelle Handle Spindle 1 033360100177 78 Schraube Screw 1 033360100178 79 Hintere Abdeck...

Страница 43: ...nring Scale Ring 1 033360100223 24 Drehbare Halterung Rotary Bracket 1 033360100224 25 Leiste Gib 1 033360100225 26 Einstellschraube Adjust Screw 3 M8 033360100226 27 Mittelbasis Center Base 1 0333601...

Страница 44: ...ndel Spindle 1 033360100306 7 Kugellager Ball Bearing 1 32010 04032010 8 H lse Sleeve 1 033360100308 9 ler Oil Cup 1 033360100309 10 Gummischeibe Rubber Washer 1 90mm 033360100310 11 Kugellager Ball B...

Страница 45: ...ckung Cover 1 033360100336 37 Schraube Screw 1 M6 x 12 38 Kugellager Ball Bearing 1 6002 0406002 39 Schnecke Worm 1 033360100339 40 Kugellager Ball Bearing 1 6002 0406002 41 Abdeckung Cover 1 03336010...

Страница 46: ...head gear Getriebe Fr skopf Milling head gear Pos Bezeichnung Designation Menge Gr sse Artikelnummer Qty Size Item no 1 Getriebekasten Gear Case 1 033360100401 2 Manschette Collar 1 033360100402 3 ld...

Страница 47: ...033360100431 32 Zahnrad Gear 1 033360100432 33 Zahnrad Gear 1 033360100433 34 Stiftschraube Set Screw 4 M8 x 10 35 Passfeder Key 1 8 x 15 36 Sechskantschraube Hex Bolt 1 M10 x 1 37 Hebegabel Lift Fork...

Страница 48: ...ummer Qty Size Item no 1 R ndelschraube Knurled screw 1 0333609007 033360100501 2 Halterung Fixture 1 033360100502 3 Mikroschalter Microswitch 1 033360100503 4 Platte Plate 1 033360100504 5 Alu Profil...

Страница 49: ...E GB MT50E_parts fm 6 8 Lager bersicht Bearing overview Ersatzteilliste Lager Bearing part list Pos Bezeichnung Designation Menge Gr sse Artikelnummer Qty Size Item no 1 Lager Bearing 6009 P5 0406009...

Страница 50: ...OPTIMUM M A S C H I N E N G E R M A N Y Version 1 0 2017 5 24 50 Originalbetriebsanleitung MT50E DE GB MT50E_parts fm 6 9 Schaltplan Wiring diagram...

Страница 51: ...OPTIMUM M A S C H I N E N G E R M A N Y Version 1 0 2017 5 24 51 Originalbetriebsanleitung MT50E DE GB MT50E_parts fm...

Страница 52: ...OPTIMUM M A S C H I N E N G E R M A N Y Version 1 0 2017 5 24 52 Originalbetriebsanleitung MT50E DE GB MT50E_parts fm...

Страница 53: ...than 10 6 ml there is an increase in nitrite content to more than 20 ppm mg 1 or nitrate content to more than 50 ppm mg 1 there is an increase in the N nitrosodiethanolamine NDELA to more than 5 ppm...

Страница 54: ...es 0 5 based on initial filing Measures in accordance manufacturer s rec ommendations 1 0 based on initial filing Replace cooling lubricant clean cooling lubri cant circulation system Usage concentrat...

Страница 55: ...oil GEM 1 150 Mobilgear 629 Shell Omala 150 Meropa 150 VG 100 CLP 100 Aral Degol BG 100 BP Energol GR XP 100 SPARTAN EP 100 Kl beroil GEM 1 100 Mobilgear 627 Shell Omala 100 Meropa 100 VG 68 CLP 68 Ar...

Страница 56: ...is si res VG 68 CGLP 68 Aral Deganit BWX 68 BP Maccurat D68 ESSO Febis K68 LAMORA D 68 Mobil Vactra Oil No 2 Shell Tonna S2 M 68 Way lubricant X 68 le f r Hochfre quenzspindeln Oils for Built in spind...

Страница 57: ...the tool properly Replace the clamping chuck Taper cannot be inserted in quill Remove any dirt grease or oil from the internal conical surface of the spindle sleeve or the taper Clean surfaces well Ke...

Страница 58: ...rough Excessive slack in bearing Spindle moves up and down Adjustment strip loose Chuck loose Tool is blunt The workpiece is not fastened Readjust the bearing slack or replace the bearing Readjust be...

Страница 59: ...mbH Robert Pfleger Stra e 26 D 96103 Hallstadt does not grant any further warranties unless they are listed below or were promised in the framework of a sin gle contractual provision The processing of...

Страница 60: ...invalid a provision which nearest approaches the intent of the guarantor and remains within the framework of the limits of liability and warranty which are specified by this contract is deemed agreed...

Страница 61: ...dboard box can be chopped up and supplied to the waste paper collection The films are made of polyethylene PE and the cushion parts are made of polystyrene PS These materials can be reused after recon...

Страница 62: ...s of the European Union and other European countries with a sepa rate collecting system for those devices The sign on the product or on its packing indicates that the product must not be handled as co...

Страница 63: ...N Y Appendix Version 1 0 dated 2017 05 24 Page 63 Translation of the original instructions MT50E GB MT50E_GB_appendix fm Quick action Drill chuck Drill bit adapter can be fixed by hand Tool Milling cu...

Страница 64: ...other directives applied below including their amendments in force at the time of declaration The following other EU Directives have been applied EMC Directive 2014 30 EC Low Volt age Directive 2014 3...

Страница 65: ...k 16 Maintenance Inspection 36 Malfunctions 57 Master switch 13 15 Milling head swivelling 32 Zero position 34 Mounting anchored 25 O Obligations of the operating company 11 of the operator 11 Operati...

Страница 66: ...OPTIMUM M A S C H I N E N G E R M A N Y Version 1 0 dated 2017 05 24 Page 66 Translation of the original instructions MT50E GB...

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