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OPTIMUM

M A S C H I N E N - G E R M A N Y

Maintenance

Version 1.1.5 dated 2015-08-31

Page 43

Original operating instructions

BF30Vario

GB

5.3

Repair

5.3.1 Customer service technician

Request the assistance of an authorised customer service technician for any repair work. Con-
tact your specialist dealer if you do not have the contact details for the customer service team
or contact Stürmer Maschinen GmbH in Germany who can provide you with the contact infor-
mation for a specialist dealer. Optionally, the

Stürmer Maschinen GmbH

Dr.-Robert-Pfleger-Str. 26

D- 96103 Hallstadt

can provide a customer service technician, however, the request for a customer service techni-
cian can only be made via your specialist dealer.

If the repairs are carried out by qualified technical personnel, they must follow the indications
given in these operating instructions.

Optimum Maschinen Germany GmbH accepts no liability nor does it guarantee against damage
and operating malfunctions resulting from failure to observe these operating instructions.

For repairs only use



faultless and suitable tools,



original parts or series components expressly authorized by Optimum Maschinen Germany
GmbH.

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Содержание Optimill BF 30V

Страница 1: ...GB OPTIMUM M A S C H I N E N G E R M A N Y Operating manual Version 1 1 5 Drilling milling machine...

Страница 2: ...rsonnel protective equipment 15 1 12 For your own safety during operation 15 1 13 Switching off and securing the drilling milling machine 16 1 14 Using lifting equipment 16 2 Technical data 2 1 Electr...

Страница 3: ...ing 36 5 Maintenance 5 1 Safety 37 5 1 1 Preparation 37 5 1 2 Restarting 37 5 2 Inspection and maintenance 38 5 3 Repair 43 5 3 1 Customer service technician 43 6 Ersatzteile Spare parts 6 1 S ule Col...

Страница 4: ...hine and includes all necessary information for its eco nomic operation as well as its long service life In the paragraph Maintenance all maintenance works and functional tests are described which the...

Страница 5: ...e warning labels on the drilling milling machine Always keep this documentation close to the drilling milling machine INFORMATION If you are unable to solve a problem using these operating instruction...

Страница 6: ...ng danger that will cause serious injury or death to people WARNING A danger that might cause severe injury to the staff or can lead to death CAUTION Danger or unsafe procedure that might cause injury...

Страница 7: ...thout the approval of the company Optimum Maschinen Germany GmbH then the drilling milling machine is being used improperly We will not be held liable for any damages resulting from any operation whic...

Страница 8: ...manufacturer It is only allowed to process metal cold and non inflammable materials with the milling machine In order to avoid misuses it is necessary to read and understand the operating instructions...

Страница 9: ...ls and workpieces on clean clamping surfaces Sufficiently lubricate the machine Correctly adjust the bearing clearance and the guidings It is recommended Insert the drill in a way that it is exactly p...

Страница 10: ...tenance works WARNING The drilling milling machine may only be used with functional safety devices Disconnect the drilling milling machine immediately whenever you detect a failure in the safety devic...

Страница 11: ...ns were instructed by the operating company about the assigned tasks and any possible risks in case of improper behaviour INFORMATION Everyone involved in the assembly commissioning operation and main...

Страница 12: ...If you bypass remove or deactivate a safety device in any other way you are endangering yourself and other staff working with the drilling milling machine The possible consequences are injuries due to...

Страница 13: ...the position 0 the lockable main switch can be secured against accidental or non authorized switching on by means of a padlock When the main switch is switched off the current supply is interrupted E...

Страница 14: ...afety check Check the drilling milling machine in regular intervals Check all safety devices before each operation once a week with the machine in operation after every maintenance and repair work Cla...

Страница 15: ...will neither endanger other persons nor cause damage to equipment Avoid any risky working practices Make sure that nobody is endangered by your work The instructions mentioned in these operating instr...

Страница 16: ...unstable lifting and load suspension gear that might break under load can cause severe injuries or even death Check that the lifting equipment and load suspension gears are of sufficient load capacit...

Страница 17: ...acity in cast mm max 28 Milling capacity end mill mm max 30 Milling capacity milling head mm max 75 Throat mm 220 2 3 Spindle seat Spindle seat MT3 ISO 30 Draw in rod M12 Spindle sleeve stroke mm 90 m...

Страница 18: ...sturbance it is not possible to use it reliably to determine if further precaution measures are required or not The following factors influence the actual degree of the noise exposure of the operator...

Страница 19: ...OPTIMUM M A S C H I N E N G E R M A N Y Technical data Version 1 1 5 dated 2015 08 31 Page 19 Original operating instructions BF30Vario GB 2 11 Installation plan BF30V Img 2 1 Installation plan BF30V...

Страница 20: ...N E N G E R M A N Y Technical data Version 1 1 5 dated 2015 08 31 Page 20 Original operating instructions BF30Vario GB 2 12 Installation plan of optional substructure Img 2 2 Installation plan of opt...

Страница 21: ...or from the transport vehicle Follow the instructions and information on the transport case WARNING The use of unstable lifting and load suspension gear that might break under load can cause severe i...

Страница 22: ...N In order to attain good functionality and a high processing accuracy as well as a long durability of the machine the installation site should fulfil certain criteria Please observe the following poi...

Страница 23: ...ts or paint 3 4 3 Assembly Check if the underground of the drilling milling machine is level using a spirit level Check if the underground is sufficiently stable and rigid The total weight amounts to...

Страница 24: ...evented Connect the electrical supply cable Check the fusing fuse of your electrical supply according to the technical instructions regarding the total connected power of the drilling milling machine...

Страница 25: ...he first 30 minutes 3 6 Optionally available accessories Designation Item number machine base Dimensions of packaging L x W x H 650 x 550 x 750 3338430404 Vice FMS 125 3355127 Hydraulic vice HMS 125 3...

Страница 26: ...ately Stop the drilling milling machine immediately in the event of any abnormality in operation and make sure it cannot be started up accidentally or without authorisation For your own safety during...

Страница 27: ...utton Start and Stop does not have to be actuated for repetitive drilling tasks Operation mode thread cutting In the thread cutting mode the engine automatically starts up according to a predefined pa...

Страница 28: ...actuated auxiliary switch Start Set the required speed on the potentiometer ATTENTION Wait until the drilling milling machine has come to a complete halt before invertingthe turning direction using th...

Страница 29: ...lling head without cap 4 5 2 Unfitting Hold the spindle counter bearing with a wrench and loosen the draw in rod Continue turn ing the draw in rod so that the tool is squeezed out from the conical col...

Страница 30: ...n important factor for milling The speed determines the cutting speed by which the cutting edges cut the material By selecting the correct cutting speed the service life of the tool is increased and t...

Страница 31: ...5 30 12 25 200 300 Inserted tooth cutter with HM m min 100 200 30 100 300 400 Tool diameter mm Peripheral and side milling cutters Steel 10 25 m min Grey cast iron 10 22 m min Al alloy cured 150 350 m...

Страница 32: ...ng agent is properly retrieved Respect the environment when dispos ing of any lubricants and coolants Follow the manufacturer s disposal instructions 4 9 Manual spindle sleeve feed with the fine feed...

Страница 33: ...activates the coupler of the fine feed 4 11 Digital display for spindle sleeve travel Operation mode S The operation mode S is used to enter and to compensate the mechanical play backlash of quill mec...

Страница 34: ...tery wait about 30 seconds Please make sure that the contacts are metallically bright and free from coverings which result from bleeding or gassing batteries Grip the new batteries only with plastic f...

Страница 35: ...Four screwings need to be loosened Img 4 6 Clamping screws ATTENTION The drill mill head can be rotated much further When slewing it further on gear oil might escape CAUTION If the screws are complet...

Страница 36: ...depth is attained the spindle reverses the direction of rotation at the switch point 28 The machine tap turns out of the work piece When the spindle sleeve is completely entered up to the switch point...

Страница 37: ...der and condition 5 1 Safety WARNING The consequences of incorrect maintenance and repair work may include very serious injury to personnel working on the drilling milling machine damage to the drilli...

Страница 38: ...thorised conditions Interval Where What How Start of work after every maintenance or repair work Drilling milling machine Safety check on page 14 Start of work after every maintenance or repair work D...

Страница 39: ...use an appropriate collecting tray of suffi cient capacity Have the drilling milling machine run for a few minutes the oil will heat up and will slightly penetrate from the opening Remove the ventilat...

Страница 40: ...week Drilling milling machine Oiling Lubricate all slideways Img 5 3 Slideways Every six months Adjustment Z axis Lubricating Clamp the milling head Remove the service cover from the column Lubricate...

Страница 41: ...he regulating screw of the spindle nut of the Y axis is acces sible from the rear side the regulating screw of the spindle nut of the x axis is accessible from the right or left side of the mill ing t...

Страница 42: ...r left and right in the clockwise direction The taper gib is continued to push in and reduced by it the gap in the guide way Check the settings The respective guide way must be still easily mobile fro...

Страница 43: ...ealer Optionally the St rmer Maschinen GmbH Dr Robert Pfleger Str 26 D 96103 Hallstadt can provide a customer service technician however the request for a customer service techni cian can only be made...

Страница 44: ...OPTIMUM M A S C H I N E N G E R M A N Y Maintenance Version 1 1 5 dated 2015 08 31 Page 44 Original operating instructions BF30Vario GB...

Страница 45: ...1 5 2015 08 31 45 Originalbetriebsanleitung BF30V DE GB 6 Ersatzteile Spare parts 6 1 S ule Column Abb 6 1 S ule Column 33 13 2 24 16 1 36 34 35 19 6 38 37 45 22 15 9 4 31 2 3 11 8 23 18 7 28 20 5 21...

Страница 46: ...sion 1 1 5 2015 08 31 46 Originalbetriebsanleitung BF30V DE GB 6 2 Kreuztisch Cross table 1 2 Abb 6 2 Kreuztisch Cross table 1 2 67 61 59 78 60 68 2 70 69 76 79 91 88 75 90 74 89 80 71 72 65 73 84 77...

Страница 47: ...1 1 5 2015 08 31 47 Originalbetriebsanleitung BF30V DE GB 6 3 Kreuztisch Cross table 2 2 Abb 6 3 kreuztisch Cross table 2 2 120 128 101 129 119 112 102 123 110 108 111 136 135 104 106 1 105 107 106 2...

Страница 48: ...Ersatzteile Spare parts Version 1 1 5 2015 08 31 48 Originalbetriebsanleitung BF30V DE GB 6 4 Schutzeinrichtung Protection device Abb 6 4 Schutzeinrichtung Protection device 147 149 145 1 145 2 145 7...

Страница 49: ...Milling head 1 3 A B A B 266 249 276 264 282 251 280 281 160 269 229 223 226 212 174 175 252 254 253 173 221 278 217 218 216 220 230 262 258 257 260 237 240 268 245 228 1 247 248 246 305 233 232 234 2...

Страница 50: ...nleitung BF30V DE GB 6 6 Fr skopf Milling head 2 3 Abb 6 6 Fr skopf Milling head 2 3 A A 357 356 310 349 355 353 345 348 351 354 350 324 201 342 344 335 337 336 334 329 343 346 340 339 341 311 352 322...

Страница 51: ...A N Y Ersatzteile Spare parts Version 1 1 5 2015 08 31 51 Originalbetriebsanleitung BF30V DE GB 6 7 Fr skopf Milling head 3 3 Abb 6 7 Fr skopf Milling head 3 3 376 375 374 370 375 372 385 386 383 384...

Страница 52: ...1 52 Originalbetriebsanleitung BF30V DE GB 6 8 Maschinenunterbau Optional Machine stand option Abb 6 8 Maschinenunterbau optional Machine stand option 411 5 411 7 411 4 412 1 411 9 411 6 411 8 412 3 4...

Страница 53: ...S C H I N E N G E R M A N Y Ersatzteile Spare parts Version 1 1 5 2015 08 31 53 Originalbetriebsanleitung BF30V DE GB 6 9 Maschinenschilder Machine labels Abb 6 9 Maschinenschilder Machine labels 1 2...

Страница 54: ...ikelnummer Quan tity Size Article no 1 Frontschild Front label 1 BF30 Vario MK3 03338430L01 BF30 Vario ISO 30 03338431L01 2 Schild Schaltkasten Switch box label 1 03338430L02 3 Getriebeschild Gear box...

Страница 55: ...l bearing 2 6004 2Z 0406004 2R 27 Sicherungsring Snap ring 1 GB 893 1 42 0333843027 28 Sicherungsring Snap ring 1 GB 893 1 32 0333843028 29 Distanzh lse Kegelzahnrad Spacer taper gear wheel 1 03338430...

Страница 56: ...B T7270 4 1994 1 033384301061 106 2 Schraube Screw 2 JB T7270 4 1994 2 033384301062 107 Innensechskant Stiftschraube Threaded pin 3 GB 77 85 M12 x 10 03338430107 108 Pa feder Key 3 DIN 6885 A 5 x 5 x...

Страница 57: ...d knurling disk clutch 1 GB 879 86 4 x 24 03338430234 235 Sicherungsring Snap ring 1 GB 894 1 22 22 03338430235 236 Aufnahmescheibe Schaltgabel Support shift fork 1 03338430236 237 Senkschraube mit Kr...

Страница 58: ...320 Innensechskantschraube Socket head screw 1 GB 70 85 M8 x 16 03338430320 322 Kegelrollenlager Taper roller bearing 1 32006 X 04032006 323 Klemmmutter Spindellager Clamping nut spindle bearings 1 0...

Страница 59: ...03 Scheibe Washer 4 GB 95 85 16 03338430403 404 Maschinenunterbau komplett optional Machine stand complete option 1 03338430404 404 1 Maschinenunterbau Machine stand 1 033384304041 404 2 Befestigungsb...

Страница 60: ...9 Schlauchverbinder 400 V Hose fitting 400 V 1 033520019 412 Innensechskantschraube Socket head screw 4 GB 70 85 M5 x 50 03338430412 412 1 Innensechskantschraube Socket head screw 2 GB 70 85 M4 x 10 0...

Страница 61: ...OPTIMUM M A S C H I N E N G E R M A N Y Ersatzteile Spare parts Version 1 1 5 2015 08 31 61 Originalbetriebsanleitung BF30V DE GB 6 11 Schaltplan Wiring diagram Abb 6 10 Schaltplan Wiring diagram...

Страница 62: ...itsschalter Fr sfutterschutz Milling chuck safety switch 1 033384301457 1S1 Not Aus Schalter Emergency Stop button 1 LA103 10A 660V 03338430383 1M2 Antriebsmotor Drive motor 1 03338430353 1S3 Taster E...

Страница 63: ...sible to push out the taper Optional MT3 taper is shrinked on the Morse taper Let the machine run at highest speed for two minutes in order to warm it up and then retry to disas semble the taper Motor...

Страница 64: ...ece to be milled drilled or machined Draw in rod Threaded rod to fix the taper mandrel in the spindle sleeve Drill chuck Drill bit chuck Collet chuck Holder for end mill Drill Mill head Upper part of...

Страница 65: ...modifications and repairs Insufficient installation and safeguarding of the machine Disregarding the installation requirements and conditions of use Atmospheric discharges overvoltage and lightning s...

Страница 66: ...t parts of the machine are only disposed of in the intended and admitted way Please note that the electrical devices include lots of reusable materials as well as environmen tally hazardous components...

Страница 67: ...indicates that the product must not be handles as common household waist but that is needs to be delivered to a central collection point for recy cling Your contribution to the correct disposal of th...

Страница 68: ...ry Prevention of unexpected start up EN ISO 14119 Safety of machinery Interlocking devices associated with guards Principles for design and selection EN 61800 5 1 Adjustable speed electrical power dri...

Страница 69: ...32 First commissioning 23 L Lifting equipment 16 Load suspension point 23 M Main switch 13 Malfunctions 63 Misuse 8 P Power supply 24 Protective equipment 15 Protective cover 13 Q Qualification of th...

Страница 70: ...h r CNC OPTImill BF 30V OPTImill Zubeh r Ihr Ersatzteil nicht in den Listen Direkt zum Formular Download Tragen sie Ihr Maschinenmodell samt Bauteil und Artikelnr ein und wir unterbreiten Ihnen ein An...

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