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Maintenance

Version 1.0.1 - 2020-09-07

Translation of original instruction

DQ14 | DQ18 | DQ22

14_

18_

22_

GB_6

WARNING!

Before starting the machine you must be sure that



no dangers generated for persons,



the machine is not damaged.

6.2

Inspection and maintenance

The type and level of wear depends to a large extent on the individual usage and operating

conditions. Any indicated intervals therefore are only valid for the corresponding approved con-
ditions.

Interval

Where?

What?

How?

Start of shift

After each

maintenance or

repair work

Dril

ng mach

ine

Examination for outside damages.



Safety check on page 10

weekly

lts

eni



Check if the clamping screws for the V-belt tension on the left
and right side of the drilling head are well fastened.



Check if the V-belts are well tightened. Checking the tension
of V-belts,



Speed variation on page 27.

Every month

Dri

mn a

d to

lin



Lubricate the drill column regularly with commercial oil.



Lubricate the toothed rod regularly with commercial grease
(e.g. friction bearing grease).

Img. 6-1:

DQ22



Clamping screw right

Drill column

Toothed rod

Содержание OptiDrill DQ 14

Страница 1: ...Operating Manual Version 1 0 1 Bench drill DQ 14 DQ 14 DQ 18 DQ 22 DQ 22 Part no 3191040 Part no 3191042 DQ 18 Part no 3191044 3191045...

Страница 2: ...igns 12 1 13 Personal protective equipment 12 1 14 Safety during operation 12 1 15 Safety during maintenance 12 1 15 1 Disconnecting and securing the bench drill 13 1 15 2 Mechanical maintenance 13 1...

Страница 3: ...parts 39 7 2 Hotline Ersatzteile Spare parts Hotline 39 7 3 Service Hotline 39 7 3 1 DQ14 Bohrkopf Drill head 40 7 3 2 DQ14 S ule Column 42 7 4 DQ14 Schaltplan Wiring diagram 43 7 4 1 DQ18 Bohrkopf Dr...

Страница 4: ...Maintenance all maintenance works and functional tests are described which the operator must perform in regular intervals The illustration and information included in the present manual can possibly...

Страница 5: ...MATION If you are unable to rectify an issue using these operating instructions please contact us for advice Optimum Maschinen Germany GmbH Dr Robert Pfleger Str 26 D 96103 Hallstadt email info optimu...

Страница 6: ...we replace the pictogram with or general danger with a warning of injury to hands hazardous electrical voltage rotating parts Warning danger of slipping Warning risk of stumbling Warning hot surface...

Страница 7: ...n Germany GmbH will render the warranty null and void It is also part of intended use that the maximum values for the drilling machine are complied with and the operating manual is observed ATTENTION...

Страница 8: ...workpiece The processing of plastics on the drilling machine leads to static charging The static charg ing of machine parts due to the processing of plastics cannot be safely dissipated by the drillin...

Страница 9: ...an or person working under the instruc tions and supervision of a qualified electrician Before starting work on electrical parts or operating agents the following actions must be taken in the order gi...

Страница 10: ...ey cannot eliminate these risks completely Always work carefully and observe the limits of the machining process 1 9 Personal protective equipment For certain work personal protective equipment is req...

Страница 11: ...ou start working To do this loosen the clamping screw set the required height and tighten the clamping screws again 1 12 2 Protective cover of the V belts A protective cover for the belt pulleys is mo...

Страница 12: ...ssemble disassemble or transport heavy components 1 14 Safety during operation We specifically point out the dangers in the description of work with and on the bench drill WARNING Before activating th...

Страница 13: ...ety directive operating equipment inspection The operator of the machine must ensure that the electrical systems and operating equipment are inspected with regards to their proper condition namely by...

Страница 14: ...270mm Tilting the table to the side Table turn around drill column 45 360 45 360 45 360 Rotating the table in the holder 360 Drilling table T slot size mm 14 mm diagonal 14 mm diagonal 14 mm diagonal...

Страница 15: ...production engineering factors e g speed material and clamping conditions INFORMATION The following factors influence the actual degree of the noise exposure of the operator Characteristics of the wo...

Страница 16: ...chnical specification Version 1 0 1 2020 09 07 16 Translation of original instruction DQ14 DQ18 DQ22 EN DQ14_DQ18_DQ22_GB_2 fm 2 2 Dimensions DQ14 A A C C 1 5 A A C C 634 472 283 P10 306 194 1 4 6 4 1...

Страница 17: ...hnical specification Version 1 0 1 2020 09 07 17 Translation of original instruction DQ14 DQ18 DQ22 EN DQ14_DQ18_DQ22_GB_2 fm 2 3 Dimensions DQ18 D D E E D D E E 849 568 319 222 334 P10 14 116 127 14...

Страница 18: ...ical specification Version 1 0 1 2020 09 07 18 Translation of original instruction DQ14 DQ18 DQ22 EN DQ14_DQ18_DQ22_GB_2 fm 2 4 Dimensions DQ22 A A B B A A B B 700 1006 424 272 14 146 25 14 270 351 16...

Страница 19: ...If such passages are unavoidable special caution is required Before starting the transport check the transport route for possible danger points unevenness and disturbances as well as for sufficient s...

Страница 20: ...art 729 as well as the environmental conditions for the operation of the machine The mains plug or the main switch of the machine installed by the operator must be freely accessible The machine must o...

Страница 21: ...rill chuck which were delivered with the machine or which are offered as optional equipment by OPTIMUM Only use tool holders in the intended admissible speed range Tool holders may only be modified in...

Страница 22: ...ch a manner that people cannot trip over it 3 6 2 DQ 22 400V CEE plug CAUTION Position the power lead for the machine in such a manner that people cannot trip over it ATTENTION Imperatively make sure...

Страница 23: ...3 7 6 5 2 4 11 1 8 9 10 13 12 Pos Designation Pos Designation 1 Push button Off 2 Push button On 3 Emergency stop switch 4 Machine illumination 5 Clamping lever drilling table 6 Scale of drill depth s...

Страница 24: ...ush button On 3 Emergency stop switch 4 Machine illumination 5 Clamping lever drilling table 6 Scale of drill depth stop 7 Drill chuck protection drill chuck 8 Protective cover of V belt housing 9 V b...

Страница 25: ...d DQ18 there is no switch in the drill chuck guard Determine and adjust the position of the V belt Close the cover of the V belt cover again with the screw plug Set the height of drill chuck guard and...

Страница 26: ...e left or right the lower the carrying capacity and the clamping action of the inclined drilling table The drilling table can be inclined to the right or to the left Loosen fixing screw 1 Set the desi...

Страница 27: ...The belts are correctly tensioned when it can be by pressing with the fingers for about 1 cm Disconnect the machine from the power supply Loosen the screw plug 1 on the V belt pro tective cover Fold...

Страница 28: ...vice or clamping claws is a suitable clamping device Before starting work select the desired speed It is depending on the used drilling diameter and on the material If required adjust the desired dril...

Страница 29: ...tion B16 Img 4 4 4 10 2 DQ18 and DQ22 The drill chuck on the DQ18 and DQ22 bench drill is mounted on an MT2 taper arbor Taper mandrels can be disassembled with an common drill drift Use a drift wedge...

Страница 30: ...the edge of the tool to become very hot The tool should be cooled during the drilling process Cooling the tool with a suitable cooling lubricant ensures better working results and a longer edge life o...

Страница 31: ...5 0 25 0 35 0 55 CuZn alloy brittle 60 100 0 10 0 15 0 30 0 40 0 60 CuZn alloy ductile 35 60 0 05 0 10 0 25 0 35 0 55 Aluminum alloy up to 11 Si 30 50 0 10 0 20 0 30 0 40 0 60 Thermoplastics 20 40 0 0...

Страница 32: ...920 4900 7 0 182 273 364 455 546 682 819 910 1137 1365 1592 1820 2275 2730 3640 4550 7 5 170 255 340 425 510 637 764 849 1062 1274 1486 1699 2123 2548 3397 4246 8 0 159 239 318 398 478 597 717 796 995...

Страница 33: ...pose of them in accordance with current legal requirements on the environment Collect leakages Do not re introduce liquids spilt outside the system during repair or as a result of leakage from the res...

Страница 34: ...ions Interval Where What How Start of shift After each maintenance or repair work Drilling machine Examination for outside damages Safety check on page 10 weekly Clamping bolts Loosening Check if the...

Страница 35: ...6 months V belts at the drill head Visual inspection Check whether the V belts have become porous and worn Img 6 2 DQ14 DQ18 Every 6 months V belts at the drill head Visual inspection Check whether t...

Страница 36: ...until the pin snaps into the next notch If no resistance can be detected the spring may be broken Img 6 4 Spindle return spring INFORMATION Ensure that the notch is always snapped into the spring hou...

Страница 37: ...l feed The noises are caused by the necessary clearance between the two tooth ings of the sleeve and spindle The grease in the delivery condi tion may have been used up Img 6 5 Regreasing is carried o...

Страница 38: ...customer service techni cian can only be made via your specialist dealer If repairs are carried out by qualified technical personnel they must follow the indications given in these operating instruct...

Страница 39: ...r Serial No Maschinenbezeichnung Machines name Herstellungsdatum Date of manufacture Artikelnummer Article no Die Artikelnummer befindet sich in der Ersatzteilliste The article no is located in the sp...

Страница 40: ...kopf Drill head Abb 7 1 DQ14 Bohrkopf Drill head 62 61 79 78 11 4 10 72 73 71 76 68 80 56 77 63 59 60 58 57 99 5 82 82 6 6 102 29 30 32 33 66 37 9 8 2 3 131 132 45 46 47 55 51 52 48 101 12 16 16 87 10...

Страница 41: ...ichtschalter Light switch 1 KCD117 03191040130 32 Geh use Housing 1 03191040132 33 Abdeckung Cover 1 03191040133 37 Ein Aus Taster On Off button 1 FSZ KJD17B AF1 03191040137 47 Futterschutz Chuck prot...

Страница 42: ...16 Geh use Housing 1 031910401116 118 Abdeckung Cover 1 031910401118 120 Netzstecker Power plug 1 230V Steckdosen Typ F Deutschland 123 L fter Fan 1 031910401123 126 Bolzen Bolt 1 031910401126 127 Mot...

Страница 43: ...bolt 1 03191040202 4 Spannhebel Clamping lever 1 03191040203 5 Schraube Screw 1 M12x25 6 Scheibe Washer 1 12 7 Schraube Screw 1 03191040206 8 Bohrtisch Drilling table 1 03191040207 9 Tr ger Supporter...

Страница 44: ...18 Bohrkopf Drill head Abb 7 3 DQ18 Bohrkopf Drill head 4 5 121 6 6 20 21 124 123 122 18 84 60 19 139 138 138 139 140 3 17 87 59 12 11 10 9 62 63 87 66 64 65 70 67 22 93 100 101 117 95 102 137 16 72 4...

Страница 45: ...1 03191042134 35 Sicherungsring Circlip 1 12 36 Kugellager Ball bearing 1 6201 2Z 0406201 37 Kugellager Ball bearing 1 6005 2Z 0406005 38 Dorn Arbor 1 03191042138 39 Bohrfutterschutz Drill chuck prot...

Страница 46: ...PZ 887 031910421121 122 Geh use Housing 1 031910421122 123 Schalter Switch 1 Y50 18 031910421123 124 Abdeckung Cover 1 031910421124 137 Ein Aus Taster On Off button 1 DZ KJD16_AF0 031910421137 138 Kug...

Страница 47: ...shaft 1 03191042108 9 Bolzen Bolt 1 03191042109 10 Spanhebel Clamping lever 1 03191042110 11 Schraube Screw 1 03191042111 12 Hebel Lever 1 03191042112 13 Handgriff Handle 1 03191042113 14 Abdeckung C...

Страница 48: ...DQ22 DE EN DQ14_DQ18_DQ22_parts fm 7 5 DQ18 Schaltplan Wiring diagram 0LFUR VZLWFK 4 3 3RZHU VZLWFK 1 ST 2 1 0 STP E FRQQHFWRU KRXVLQJ HOORZ JUHHQ OLQH E DSDFLWRU 3ULPDU ZLQGLQJ 6HFRQGDU ZLQGLQJ PHUJ...

Страница 49: ...DQ22 Bohrkopf Drill head 167 169 166 86 87 43 42 45 40 44 169 70 172 171 175 174 35 36 36 34 38 37 75 88 173 72 44 136 3 17 164 20 22 18 60 61 1 83 2 59 62 36 58 63 11 69 4 8 7 9 56 31 177 32 48 46 8...

Страница 50: ...enscheibe Belt pulley 1 03191044142 43 Sicherungsring Circlip 1 03191044143 44 Kugellager Ball bearing 2 6201 2Z 0406201 45 Motorscheibe Motor pulley 1 03191044145 46 Ring Ring 1 03191044146 48 Skalen...

Страница 51: ...4 146 Klemmschraube Clamping screw 1 M5x20 151 Buchse Socket 1 03191044151 152 Stange Rod 1 03191044152 153 Platte Plate 1 03191044153 156 Mikroschalter Microswitch 1 03191044156 164 Ein Aus Taster On...

Страница 52: ...Size Item no 1 Tr ger Supporters 1 03191045201 2 F hrung Guide 1 03191045202 3 Schneckenrad Worm wheel 1 03191045203 4 Ring Ring 1 03191045204 5 Zahnwelle Toothed shaft 1 03191045205 6 Welle Shaft 1...

Страница 53: ...aube Screw 2 M5x12 23 Scheibe Washer 2 5 24 Gewindestift Grub screw 1 M6x10 25 Gewindestift Grub screw 1 M8x10 26 Bohrtisch Drilling table 1 03191045226 28 Scheibe Washer 5 10 29 Schraube Screw 5 0319...

Страница 54: ...22 Schaltplan Wiring diagram 400V PHUJHQF VWRS VZLWFK 0DJQHWLF SUR LPLW VZLWFK 0LFURVZLWFK PHUJHQF VWRS VZLWFK 0DJQHWLF SUR LPLW VZLWFK 0LFURVZLWFK 0 9 9 0 0 0 5RWDU GLUHFWLRQ VZLWFK 0 HOORZ JUHHQ OLQ...

Страница 55: ...t Clamp the drill bit properly Replace the drill bit chuck The drill chuck or the Morse taper MT2 B16 cannot be inserted or does not hold in the taper by itself Dirt grease or oil on the taper inside...

Страница 56: ...of machine and the serial number if applicable is the precondition in order to assert liability or warranty claims If the original proof of purchase is not presented we are not able to perform any se...

Страница 57: ...Storage ATTENTION Incorrect and improper storage might result in damage or destruction of electrical and mechanical machine components Store packed and unpacked parts only under the intended environme...

Страница 58: ...se 9 5 3 Disposal of the old device INFORMATION Please take care in your interest and in the interest of the environment that all component parts of the machine are only disposed of in the intended an...

Страница 59: ...disposal constitutes a risk to the environment and public health Material recycling will help reduce the consumption of raw materials For further information about the recycling of this product please...

Страница 60: ...tness of the working surface of the base 0 3 300 2 Rundlauf der Spin delachse 1 Au enkegel 2 Innenkegel Radial runout of spindle axis 1 Outer cone 2 Inner cone 1 0 02 2a 0 02 Nahe an der Stirnfl che d...

Страница 61: ...vertical plane b 0 3 200 In der vertikalen Ebene In the vertical plane a b 5 Axiale Bewegung der Pinole Axial movement of the spindle sleeve 0 2 6 Radiale Bewegung der Pinole bei vollem Hub Radial mov...

Страница 62: ...y of machine tools Drilling machines EN 55014 1 2018 08 VDE 0875 14 1 EN 55014 1 2018 08 VDE 0875 14 1 Electromagnetic compatibil ity Requirements for household appliances electric tools and similar a...

Страница 63: ...14 1 Electromagnetic compatibil ity Requirements for household appliances electric tools and similar apparatus Part 1 Emission EN 55014 2 2016 01 VDE 0875 14 2 2016 01 EN 55014 2 2016 01 VDE 0875 14...

Страница 64: ...conformity 62 63 Electrical connection 22 Electronics 13 F First commissioning 21 I Inspection 34 M Maintenance 33 34 Malfunctions 55 O Obligations user 9 Operation 23 P Personal protective equipment...

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