Page 1
Operating manual
Automatic Circular metal saw
CS 275 SACS 315 SACS 350 SA
Страница 1: ...Page 1 Operating manual Automatic Circular metal saw CS 275 SA CS 315 SA CS 350 SA ...
Страница 2: ...w and making it safe 1 9 2 Using lifting equipment 1 9 3 Mechanical maintenance work 1 10 Accident report 1 11 Electrical system 2 Technical data 3 Assembly 3 1 Extent of supply 3 2 Storage 3 3 Installation and assembly 3 3 1 Requirements of the installation site 3 3 2 Fasten the substructure of the circular metal saw on the floor 3 3 3 Mount the saw on the machine substructure 3 4 First use 3 4 1...
Страница 3: ...the machine 4 7 Sawing of angles 4 8 Cutting travel control 4 9 Cooling 5 Maintenance 5 1 Safety 5 1 1 Preparation 5 1 2 Restarting 5 2 Inspection and maintenance 5 3 Mounting and replacing the saw blade 5 3 1 Dimensions of sawing flange 5 4 Repair 6 Spare parts 6 1 Explosion drawing 6 1 1 Spare parts 6 2 Wiring diagram 6 2 1 Spare parts list 6 2 2 Extra addtional spare parts list 7 Anomalies 7 1 ...
Страница 4: ...e required measures must be taken to comply with the specific regulation of each country before the circular metal saw is first used ALWAYS KEEP THIS DOCUMENT CLOSE TO THE CIRCULAR METAL SAW FOR FUTURE REFERENCE 1 1 Safety warnings warning notes 1 1 1 Classification of hazards We classify the safety warnings into various levels The table below gives an overview of the classification of symbols pic...
Страница 5: ...f specific dangers we replace the pictogram by or general danger with a warning of injuries to hands hazardous elec trical voltage rotating parts Pictogram Alarm expres sion Definition Consequences Caution slide risk Activation forbid den Pull the mains plug Use protective goggles Use ear protec tion Use protective gloves Use protective boots Wear a safety suit Protect the envi ronment ...
Страница 6: ...e We would like to stress that any modifications to the construction or technical or technological modifications that have not been authorised by supplier will also render the guarantee null and void It is also part of proper use that the maximum values of the circular metal saw are complied with the operating manual is observed inspection and maintenance instructions are observed Technical data o...
Страница 7: ...bility Safety devices on page 8 1 4 Qualification of personnel 1 4 1 Target group This manual is addressed to users operators maintenance staff The warning notes therefore refer to both operation and maintenance of the circular metal saw Determine clearly and irrevocably who will responsible for the different activities on the machine use maintenance and repair Vague or unclear assignment of respo...
Страница 8: ...alified electrician Before carrying out work on electric components or operating units the following measures must be taken in the order given Disconnect all poles Ensure that the machine cannot be turned on again Check that there is no voltage 1 5 User positions The user must stand in front of the circular metal saw INFORMATION The mains plug of the circular metal saw must be freely accessible 1 ...
Страница 9: ...de The saw blade of the circular metal saw is equipped with a protective cover The protec tive cover covers the circula tory saw blade WARNING Danger of injury The teeth of the saw belt are sharp Take great care when removing the rear cover to change the saw belt Wear protective gloves Illustr 1 1 Rear cover Rear cover ...
Страница 10: ...of each shift with the machine stopped once a week with the machine in operation after every maintenance and repair operation Check if the prohibition warning and information labels and the markings on the circular metal saw can be identified if not clean them are complete 1 7 Individual protection gear For certain work individual protection gear is required This includes safety helmet protective ...
Страница 11: ...o that work WARNING Prior to activating the circular metal saw please double check that this will not endanger anybody not cause any damage to property Avoid unsafe working practises Make sure your work does not endanger anyone The instructions in this manual need to be observed during assembly handling mainte nance and repair Do not work on the circular metal saw if your concentration is reduced ...
Страница 12: ...ing of accidents issued by your association for the prevention of occupational accidents and safety in the workplace or other inspection authorities Hold the loads properly Never walk under suspended loads 1 9 3 Mechanical maintenance work Remove all protection and safety devices before beginning maintenance work and re install them once the work has been completed They include covers safety indic...
Страница 13: ... all defects such as loose connections defective wires etc A second person must be present during work on live components to disconnect the power in the event of an emergency Disconnect the circular metal saw immediately if there are any anomalies in the power supply Maintenance on page 28 Wiring diagram on page 39 Illustr 1 1 Rear cover on page 9 ...
Страница 14: ... 50Hz Blade max diameter Ø275mm Ø315mm Ø350mm Blade bore Ø40mm Ø40mm Ø40mm Blade pin holes 2xØ8x55mm 2xØ8xPCD55mm 2xØ8xPCD55mm Air pressure 6 Kg cm 2 120 l min 6 Kg cm 2 120 l min 6 Kg cm 2 120 l min Machine dimension 890x550x1580mm 980x640x1650mm 980x640x1680mm Package dimension 1020x560x1460mm 1050x630x1530mm 1050x630x1550mm NW GW 205 245kg 270 320kg 290 345kg 0 round max 60mm 85mm 110mm 0 recta...
Страница 15: ...ge may cause important parts to be damaged or destroyed Store packed or unpacked parts only under the intended environmental conditions Environmental conditions on page 15 Consult supplier if the circular metal saw and accessories have to be stored for a period of more than three months or under different environmental conditions to those given here 3 3 Installation and assembly 3 3 1 Requirements...
Страница 16: ... 3 2 Fasten the substructure of the circular metal saw on the floor Fasten the substructure on the floor with shear connector screws M12 Illustration 3 1 Machine substructure Fastening holes Machine substructure ...
Страница 17: ...below CAUTION The circular metal saw needs to be mounted on the machine sub structure by at least two persons Illustr 3 2 Mount the saw on the machine substructure Put the circular metal saw on the machine substructure Fasten the circular metal saw with the hexagon socket screws on the machine substructure Machine substruc ture Hexagon socket screw ...
Страница 18: ...caution during the work described below Use the pre scribed protection equipment 3 4 2 Direction of the saw teeth Check the direction of the saw teeth The saw teeth need to be ori ented in the direction of the illustrated arrow Illustration 3 4 Running direction of saw blade 3 4 3 Check the oil level in the worm gear Check the oil level in the worm gear of the circular metal saw Check oil level ch...
Страница 19: ...t from incorrect connection for instance the neutral conductor N is being connected to a phase This might lead to following results The engine does get quickly very hot The engine noise increases The engine has no power 3 4 6 Check the running direction of the saw blade 3 4 7 Check if the air entrance leak air 3 4 8 Check the function of the travel switch CAUTION Mind the rotary field The saw blad...
Страница 20: ...alled and activated Any anomalies should be eliminated immediately Stop the machine immediately in the event of any abnormality in operation and make sure it cannot be started up accidentally or without authorisation Notify the person responsible immediately of any modification Safety during operation on page 11 4 2 Control and indicating elements Step switch saw blade speed Oil level worm gear Fo...
Страница 21: ...the machine vice Illustration 4 2 Machine vice ATTENTION Danger of overturning of the circular metal saw if the machine substructure had not been fixed to the floor Support long workpieces before pushing the piece to be cut into the machine vice Illustration 4 3 Machine vice Turn the hand wheel to the right until the workpiece is firmly clamped CAUTION Make sure if the workpiece is really firmly c...
Страница 22: ...h 4 4 2 Change the feeding speed When sawing with the circular metal saw make sure to select the correct saw blade or the cor rect toothing of the saw blade With the help of the listed table illustr 5 6 you can determine the toothing for the material which you want to saw by yourself CAUTION If the toothing is too small and the cutting length is too large the chipping material can not be taken up ...
Страница 23: ...Page 23 Illustration 4 6 Table for toothing Example Profile material wall thickness 3 mm toothing 10 Massive material diameter 40 mm toothing 12 Massive material Profile material Toothing ...
Страница 24: ...Page 24 4 5 Switching on the machine Connect the mains plug with the power supply Select speed level 1 or 2 4 6 Switching off the machine air entrance start foot switch ...
Страница 25: ...fore adjusting it Loosen the locking lever Turn the saw to the required cutting position with the help of the angle scale Retighten the locking lever Move the locking lever to the right in order to release the bearing block Adjust the saw to the required position with the help of the angle scale Move the locking lever to the left in order to rec lamp the bearing block Angle scale Locking lever cut...
Страница 26: ... occurring fric tion heat By cooling with an appropriate coolant lubricant agent you will achieve better working results and longer tool life of the saw blade Illustration 4 11 Coolant appliance INFORMATION Use a water soluble and non pollutant emulsion as a cooling agent This can be acquired from authorised distributors Make sure that the cooling agent is properly retrieved Respect the environmen...
Страница 27: ... coolant tank collection tanks are used where the collecting capacity is appropriate for the quantity of liquids which needs to be collected any spilt liquids and oils are not spilt on the ground Clean up any spilt liquid or oils immediately using proper oil absorption methods and dispose of them in accordance with current legal requirements on the environment Cleaning up spillages Do not re intro...
Страница 28: ... staff working on the machine damage to the machine Only qualified staff should carry out maintenance and repair work on the machine 5 1 1 Preparation WARNING Only carry out work on the machine if it has been unplugged from the mains power sup ply Attach a warning label 5 1 2 Restarting Before restarting run a safety check WARNING Prior to activating the machine please double check that this will ...
Страница 29: ...lass The oil level has to reach at least the middle of the sight glass Illustration 5 2 Oil level worm gear INFORMATION The filling quantity amounts to about 0 5 litres Type of the gear oil Operating material on page 15 every six months m e t s y s l a c i r t c e l E k c e h C Check the electrical devices components of the circular metal saw Qualification of personnel on page 7 as required e n i ...
Страница 30: ...ing nipples Type of lubricating oil Operating material on page 15 every six months m e t s y s t n a l o o C g n i c a l p e R g n i s n i R n i g n i l l i F The coolant pump is almost maintenance free Replace the cooling agent regularly depending on usage Rinse the coolant pump when using coolants which leave resi dues In order to exchange the coolant liquid pump it into an appropri ate collecti...
Страница 31: ... saw blade Push the shells of the protective device apart Loosen the socket screw M8 from the sawing spindle and remove the cutting flange Remove the sawing blade Thoroughly clean the sawing spindle and the flange Reassemble the parts in reverse sequence CAUTION Please proceed care fully when performing the below described works Mind the turning direction of the saw blade Check that the saw is cor...
Страница 32: ...rs are carried out by qualified technical staff they must follow the indications given in this manual Supplier does not take any responsibility nor does it guarantee against damage and operating anomalies resulting from failure to observe this operating man ual For repairs only use faultless and suitable tools original spare parts or parts from series expressly authorised by supplier Sawing flange...
Страница 33: ...33 6 Spare parts 6 1 Explosion drawing ...
Страница 34: ...eransicht Opinion behind 80 79 91 92 93 94 95 96 97 98 99 100 101 102 103 104 98 106 107 108 109 110 111 112 113 114 115 116 117 118 123 124 125 50 51 52 54 55 56 57 58 59 60 61 62 63 64 65 66 67 68 69 70 71 72 73 74 75 76 77 78 79 80 81 82 83 84 85 86 87 88 89 90 53 ...
Страница 35: ...spannschraubstock Machine vice Abb 6 5 Maschinenunterbau Machine substructure 29 30 31 32 33 34 35 36 37 38 39 41 42 43 44 45 46 47 48 49 1 2 3 4 5 6 7 8 9 10 11 12 13 14 127 15 16 17 18 19 20 21 22 23 24 25 26 27 28 40 ...
Страница 36: ...36 6 2 Wiring diagram ...
Страница 37: ...b 1 0330230031 32 Spannstange Linkage 4 0330230032 33 Griff Handle 4 0330230033 34 Passfeder Key 1 6x6 0330230034 35 Gewindewelle Threaded shaft 1 0330230035 36 Führungswelle Guide shaft 2 0330230036 37 Gewindestift Threaded pin 2 M8x10 0330230037 38 Unterteil Lower part 1 0330230038 39 Zylinderstift Cylindrical pin 2 10x30 0330230039 40 Motor Kühlmittelpumpe Motor cooling pump 1 03302300M2 41 Spa...
Страница 38: ... head cap screw 1 M10x25 0330230096 97 Gelenkhaube Joint hood 1 0330230097 98 Bolzen Bolt 4 0330230098 99 Kupplungsstange Coupling rod 1 0330230099 100 Zentrierhülse Centering case 1 03302300100 101 Zylinderschraube Socket head cap screw 3 M10x60 03302300101 102 Absperrhahn Shut off valve 1 03302300102 103 Ring Ring 1 03302300103 104 Kupplungsstange Coupling rod 1 03302300104 105 Stehbolzen Bolt 1...
Страница 39: ...ct plate 2 5 Shaft 2 6 Hexagon nut M16 1 7 Feed cylinder Φ57 1 8 Cylinder adjustment Φ69 1 9 Socket hexagon head screw M8X25 4 10 Bracket one 1 11 Bracket two 1 12 Bar 1 13 Socket hexagon head screw M10X30 4 14 Socket hexagon head screw M10X30 4 15 Stand 1 16 Jaw support 1 17 Protect guard 1 18 Clamping cylinder 1 19 Limited nut 1 20 Lead screw 1 ...
Страница 40: ... correct toothing Use coolant system Reduce cutting speed Breaking of teeth Chip space in the saw belt full toothing incorrect Use saw belt with different tooth ing or reduce feed Twisted cut saw belt devi ating Saw belt blunt Cutting pressure too high Saw belt defective irregular set Replace Reduce Replace Saw excessively jerks or breaks Cutting speeds too high Teeth too blunt or too small gaps b...
