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Optimum 3346240, Руководство по эксплуатации

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OPTIMUM

M A S C H I N E N   -   G E R M A N Y

Version 201601-V1

73

Originalbetriebsanleitung

MZ4

DE | GB

5

Zahnrad

Gear

2

M2x32T

UM41028

03346240 1 05

6

Zahnrad

Gear

1

A2x127 PCD

UM41029

03346240 1 06

7

Riemenrad

Belt Wheel

1

UM41040

03346240 1 07

8

Handrad

Handle Wheel

1

UM41039

03346240 1 08

9

Kappe

Cap

1

6206306216

UM41038

03346240 1 09

10

Kugellager

Ball Bearing

2

6008406815

BB6206ZZ

03346240 1 10

11

Kugellager

Ball Bearing

1

6008 DDU

BB6008ZZ

03346240 1 11

12

Kugellager

Ball Bearing

1

S30

BB6008DDU

03346240 1 12

13

Sicherungsring

Retaining Ring

2

S40

STW30

03346240 1 13

14

Sicherungsring

Retaining Ring

1

8x7x90L

STW40

03346240 1 14

15

Passfeder

Key

2

8x7x50L

KF2R8790

03346240 1 15

16

Passfeder

Key

1

KF2R8750

03346240 1 16

17

Welle der B-Baugruppe

Shaft of B-Gear assembly

1

M2x36T

UM41034

03346240 1 17

18

Zahnrad

Gear

1

M2x48T

UM41035

03346240 1 18

19

Zahnrad

Gear

1

Ø 62x3t

UM41036

03346240 1 19

20

Distanzstück

Spacer

1

6006305513

UM41037

03346240 1 20

21

Kugellager

Ball Bearing

3

M2x18T

BB6006ZZ

03346240 1 21

22

Welle der C-Baugruppe

Shaft of C-Gear assembly

1

M2x52T

UM41030

03346240 1 22

23

Zahnrad

Gear

1

UM41031

03346240 1 23

24

Öldeckel

Oil Cap

1

Ø55x3t

UM41033

03346240 1 24

25

Distanzstück

Spacer

1

6205255215

UM41032

03346240 1 25

26

Kugellager

Ball Bearing

1

R52

BB6205ZZ

03346240 1 26

27

Sicherungsring

Retaining Ring

1

8x7x25L

RTW52

03346240 1 27

28

Passfeder

Key

1

G45

KF2R8725

03346240 1 28

29

O-Ring

O-Ring

1

M2x24T

OR-G45

03346240 1 29

30

Welle der D-Baugruppe

Shaft of D-Gear assembly

1

Ø26x4t

UM41041

03346240 1 30

31

Platte

Plate

2

M2x40T

UM41042

03346240 1 31

32

Zahnradwelle

Gear Shaft

1

M2x48T

UM41052

03346240 1 32

33

Zahnrad

Gear

1

M2x44T

UM41053

03346240 1 33

34

Zahnrad

Gear

1

UM41054

03346240 1 34

35

Öldeckel

Oil Cap

1

K20x26x20

UM41060

03346240 1 35

36

Nadellager

Needle Bearing

2

6007356214

K202620

03346240 1 36

37

Kugellager

Ball Bearing

1

S45

BB6007ZZ

03346240 1 37

38

Sicherungsring

Retaining Ring

3

S35

STW45

03346240 1 38

39

Sicherungsring

Retaining Ring

3

R55

STW35

03346240 1 39

40

Sicherungsring

Retaining Ring

1

8x7x32L

RTW55

03346240 1 40

41

Passfeder

Key

1

G50

KF2R8732

03346240 1 41

42

O-Ring

O-Ring

1

M2x20T

OR-G50

03346240 1 42

43

Welle der E-Baugruppe

Shaft of E-Gear assembly

1

Ø34x3t

UM41043

03346240 1 43

44

Distanzstück

Spacer

2

M2x48T/20T

UM41044

03346240 1 44

45

Zahnrad

Gear

1

M2x36T

UM41055

03346240 1 45

46

Zahnrad

Gear

1

6207357217

UM41056

03346240 1 46

47

Kugellager

Ball Bearing

1

8x7x18L

BB6207ZZ

03346240 1 47

48

Passfeder

Key

1

KF2R8718

03346240 1 48

49

Welle der F-Baugruppe

Shaft of F-Gear assembly

1

Ø75x10t

UM41045

03346240 1 49

50

Buchse

Bushing

1

UM41047

03346240 1 50

51

Welle

Shaft

1

UM41049

03346240 1 51

52

Öldichtung

Oil Seal

1

UM41140

03346240 1 52

53

Kappe

Cap

1

M2x54T/20T

UM41048

03346240 1 53

54

Zahnrad

Gear

1

UM41051

03346240 1 54

55

Distanzstück

Spacer

1

6009 DDU

UM41046

03346240 1 55

56

Kugellager

Ball Bearing

1

6009457516

BB6009DDU

03346240 1 56

57

Kugellager

Ball Bearing

1

R35

BB6009ZZ

03346240 1 57

58

Sicherungsring

Retaining Ring

1

R75

RTW-35

03346240 1 58

59

Sicherungsring

Retaining Ring

1

G30

RTW-75

03346240 1 59

60

O-Ring

O-Ring

1

OR-G30

03346240 1 60

61

Längere Schiebestange

Longer Racking Shaft

1

UM41024

03346240 1 61

62

Schiebestange

Racking Shaft

2

UM41022

03346240 1 62

63

Abdeckung

Cover

1

UM41021

03346240 1 63

64

Schiebestangeblock

Rack Block

3

UM41023

03346240 1 64

65

Feder

Spring

3

Ø6

UM41123

03346240 1 65

66

Stahlkugel

Steel Ball

3

M1x31T

SB6

03346240 1 66

67

Zahnrad

Gear

3

UM41020

03346240 1 67

68

Welle

Shaft

3

ID-16

UM41079

03346240 1 68

69

Handrad

Plum Handle

3

P16

UM33057

03346240 1 69

70

O-Ring

O-Ring

3

S20

OR-P16

03346240 1 70

71

Sicherungsring

Retaining Ring

3

M8x70L

STW-20

03346240 1 71

72

Senkkopfschraube

Flat Head Screw

3

1/2"PT

SHF870

73

Ölschauglas

Oil Sight Glass

1

368L-3/8"PTx70L

OGP-PT1/2

03346240 1 73

74

Ölablassschraube

Drain Oil Plug

1

3/8"PT

DOP-PT3/8

03346240 1 74

75

Öldeckel

Oil Cap

1

OCP-PT3/8

03346240 1 75

Ersatzteilliste allgemeines Getriebe - General gear box part list

Pos.

Bezeichnung

Designation

Menge

Grösse

Anmerkung

Artikelnummer

Qty.

Size

Note

Item no.

Содержание 3346240

Страница 1: ...GB OPTIMUM M A S C H I N E N G E R M A N Y Operating Manual Version 1 0 1 Milling machine Part no 3346240...

Страница 2: ...6 1 11 Personal protective equipment 17 1 12 Safety during operation 17 1 13 Safety during maintenance 18 1 14 Switching off and securing the milling machine 18 1 14 1 Using lifting equipment 18 1 14...

Страница 3: ...4 1 2 Control panel spindle gear 37 4 1 3 Direct run 37 4 2 Safety 38 4 3 Operational modes of the machine 38 4 4 Switching on the machine 38 4 5 Switching off the machine 38 4 6 Resetting an emergen...

Страница 4: ...d cooling lubricants 70 6 Ersatzteile Spare parts MZ4 6 1 Ersatzteilbestellung Ordering spare parts 71 6 2 Schaltplan Wiring diagram 71 6 3 Getriebe allgemein General gear box 72 6 4 Allgemeine Kreuzs...

Страница 5: ...dienfeld Rotate Arm Operation Panel 103 6 32 Schaltplan Wiring diagram 105 6 33 Baugruppe Schaltschrank Electric box assembly 106 7 Appendix 7 1 Copyright 110 7 2 Changes 110 7 3 Product follow up 110...

Страница 6: ...ce life In the paragraph Maintenance all maintenance works and functional tests are described which the operator must perform in regular intervals The illustration and information included in the pres...

Страница 7: ...ws and regulations the statutory provisions for accident prevention the prohibition warning and mandatory signs as well as the warning notes on the milling machine Always keep this documentation close...

Страница 8: ...anger that can cause serious injury or death CAUTION A danger or unsafe procedure that can cause personal injury or damage to property ATTENTION Situation that could cause damage to the milling machin...

Страница 9: ...be installed and operated in a dry and well ventilated areas The milling machine is designed and manufactured to be used in a non explosive environment Intended use If the milling machine is used in a...

Страница 10: ...C machine tools is not intended for use in residential buildings in which the power supply is provided via a public low voltage supply system In these areas it may possibly be difficult to guarantee e...

Страница 11: ...rotating parts electrical voltage and currents and an automatic feed We have used design and safety engineering to minimize the health risk to personnel resulting from these hazards If the milling ma...

Страница 12: ...d by the operating company regarding the assigned tasks and possible risks in case of improper behaviour Any tasks which need to be performed beyond the operation in standard mode must only be perform...

Страница 13: ...observes the operat ing instructions Define and document the machine inspection deadlines in accordance with section 3 of the Factory Safety Order and perform an operational risk analysis in accordan...

Страница 14: ...ts to fix the workpiece or the clamping device Fastening horizontal table on page 44 A chip and spray guard around the horizontal milling table CAUTION When milling with the vertical milling table hor...

Страница 15: ...contact with rotating parts fatal electrocution pulling in of clothes If you temporarily bypass a controller in exceptional cases e g during electrical repairs you must continuously monitor the milli...

Страница 16: ...enance and repair work Check that prohibition warning and information signs and the labels on the milling machine are legible clean them if necessary and complete replace them if necessary INFORMATION...

Страница 17: ...ion maintenance and repair Do not work on the milling machine if your concentration is reduced for example because you are taking medication Clamp the workpiece securely and firmly before switching on...

Страница 18: ...me care if you cannot switch off the milling machine due to required works e g functional control 1 14 1 Using lifting equipment WARNING The use of unstable lifting and load suspension equipment that...

Страница 19: ...e electrical systems and operating equipment com ply with the accident prevention regulations see conformity declaration Permanently installed electrical systems and operating equipment are considered...

Страница 20: ...ement parts are included in this calculation Normal replacement parts such as for example bearings are not part of this calculation 2 1 Electrical connection Total connection 3 x 400V 50Hz 5 4 KVA Cro...

Страница 21: ...00 Table width mm 500 mm T slot size distance number 14 mm 63 mm 7 max load horizontal cross table 500 kg Scale on the X axis handwheel cross table 5 mm rev graduation 0 02 mm Scale on the Y axis hand...

Страница 22: ...the age and wear of the machine Furthermore the noise emission also depends on production engineering factors e g speed material and clamping conditions INFORMATION The specified numerical value repr...

Страница 23: ...evel might be different from country to country due to national regulations This information about the noise emission should however allow the operator of the machine to more easily evaluate the hazar...

Страница 24: ...OPTIMUM M A S C H I N E N G E R M A N Y Technical specification Version 1 0 1 dated 2016 02 23 Page 24 Original operating instructions MZ4 MZ4V GB 2 20 Dimensions Installation plan on page 28...

Страница 25: ...the carrier and or ship per must be notified immediately so the necessary steps can be taken to register a complaint Examine the complete machine carefully and check whether all materials such as shi...

Страница 26: ...ath Check that the lifting and load suspension gear has sufficient load bearing capacity and that it is in perfect condition Observe the accident prevention regulations issued by your Employers Liabil...

Страница 27: ...OPTIMUM M A S C H I N E N G E R M A N Y Assembly and commissioning Version 1 0 1 dated 2016 02 23 Page 27 Original operating instructions MZ4 MZ4V GB Img 3 1 Load suspension point Eyebolts...

Страница 28: ...s by slipping the accessible area in the mechani cal machining zone of the machine must be equipped with a slip resistance The slip resistant mat and or slip resistant flooring must be at least R11 in...

Страница 29: ...The substructure must be prepared in such a way as to ensure that if any lubricant is used it cannot penetrate the floor Protruding parts such as the dog handles etc must be secured where necessary by...

Страница 30: ...drilling milling machine The milling machine is fastened to the floor with four anchor screws DIN 529 M20 x 200 through the machine foot The anchor screws are included in the delivery The dimensions...

Страница 31: ...m the machine to the electrical cabinet Please check that the type of current voltage and protection fuse correspond to the values specified A protective earth ground wire connection must be available...

Страница 32: ...the machine Therefore at workplaces with lots of powerful consumers it might also be necessary to use a system for network compensation Please consult your electricity supplier regarding this ATTENTI...

Страница 33: ...T line system the transformer grounding and the installation grounding are independent of one another There are TT line supplies where the neutral conductor N is either transferred or not 3 6 First co...

Страница 34: ...sliding surfaces in each unit are appropriately lubricated to protect against rust in the period before commissioning Remove all wrappings and clean all surfaces with a degreaser to soften and remove...

Страница 35: ...P700 position display DP700 Quick start guide on page 50 8 Tool clamping device for horizontal mill ing 2 Chip and spray guard 9 Coupling lever feed Y axis 3 Hand crank table motion manual 10 Emergenc...

Страница 36: ...d drive table feed Abb 4 1 Control panel Item Designation Item Designation 1 Rev counter 6 Push button table feed On Off 2 Push button Rapid traverse X Z axis 7 Emergency stop switch 3 Coolant pump On...

Страница 37: ...ge speeds and gear settings when the machine is at a stop Use the torque button to facilitate the engaging of gear settings Direct run on page 37 4 1 3 Direct run Use the torque button to facilitate t...

Страница 38: ...The protective housing should be closed the spindle guard must be set to high The pro tective housing must be closed if the cooling equipment is used Operation with the automatic table feed The prote...

Страница 39: ...d by which the cutting edges cut the material The service life of the tool can be increased and the working result optimized by selecting the correct cutting speed The ideal cutting speed basically de...

Страница 40: ...the drive motor on the control panel to ON Set the speed on the selector wheels Where necessary use button direct run Close the spindle protection system Select the direction of rotation on the contro...

Страница 41: ...possible milling depths and the feed rate for each mill diameter Example 50 mm t 8 mm Result Feed rate 50 mm min Example 50 mm Feed rate 70 mm min Result t 6 mm The values refer to low carbon unalloy...

Страница 42: ...nuously variable feed rate is at 0 Set feed rate to 0 Switch on drive motor for the feed Set coupling lever X Z or Y in the required feed direc tion Slowly increase the feed rate 4 11 2 Switching the...

Страница 43: ...ing head vertically Loosen clamping screws and turn milling head to 90 Re tighten clamping bolts 4 12 1 Aligning the milling head INFORMATION The milling head should be aligned after resetting to the...

Страница 44: ...on the vertical table the machine operator must take additional precautions to ensure safe operation We recommend mounting e g a dividing apparatus on the horizontal table and adjusting the milling s...

Страница 45: ...t ISO 40 tool holder M16 drawbar When vertical milling and horizontal milling the tool is clamped with a drawbar Dismantle protective cap drawbar Vertical milling clamp tool from above via the drawbar...

Страница 46: ...instructions MZ4 MZ4V GB 4 16 Conversion to horizontal milling Loosen the hexagon screws 1 and hexagon socket screws 2 Swivel the vertical milling head aside 3 and move backwards on the rail Assemble...

Страница 47: ...exceeded Screw eyebolt into the counter bearing lift with a crane or other lifting device Push the counter bearing onto the centring alignment on the milling head and mount and tighten the counter be...

Страница 48: ...morse tapers and adapters Spare parts Werkzeuge Horizontalbearbeitung Horizontal tools list on page 99 1 Arbor ISO 40 with counter bearing 16mm external diameter 2 Arbor ISO 40 with counter bearing 22...

Страница 49: ...ive horizontally 3 Swivel the vertical milling head on the spindle drive 3 Tighten the hexagon screws and hexagon socket screws 4 18 Coolant WARNING Discharge and overflow of cooling lubricants and lu...

Страница 50: ...Output voltage 15VDC Input Voltage to DP700 15 24VDC 10 Conforms to Low Voltage Directive External PSU Input Note Newall Measurements Systems reserves the right to change specifications without notic...

Страница 51: ...ntry Centre Find Undo Key Digifind Reference Switches between Zero and Axis Preset modes Switches between Absolute and Incremental modes Information selection scrolls through options on Message displa...

Страница 52: ...is 1 of axis 1 user defined use numeric keypad to enter value value is in whole minutes of axis 1 to scroll through functions to return to main menu See full manual on website for more details to exit...

Страница 53: ...account when selecting your cooling lubricant Optimum Maschinen Germany GmbH does not accept any liability for subsequent damages due to unsuitable cooling lubricants The flashpoint of the emulsion m...

Страница 54: ...esive according to VKIS sheet 9 Sticking and residue behav iour It should not attack the varnish of the machine according to VDI 3035 It should not attack any machine elements metals elastomers Low fo...

Страница 55: ...ompany St rmer Maschinen GmbH Dr Robert Pfleger Str 26 D 96103 Hallstadt can provide a customer service technician however the request for a customer service techni cian can only be made via your spec...

Страница 56: ...uitable cleaning agent Cleaning and replacing of the polycarbonate windows on page 59 Start of work Daily after every maintenance or repair work Lubricant tank Slideway oil Fill level control Check th...

Страница 57: ...ll Check oil level Top up as required Change oil as required Filling checking oil tank main gear on page 63 Every 1000 operating hours Wipers on the slides Check Replace Check the wipers on the slides...

Страница 58: ...inal operating instructions MZ4 MZ4V GB based on operator s empirical values in accordance with German DGUV BGV A3 Electrical system Electrical inspection Obligations of the operating company on page...

Страница 59: ...equipment on your milling machine Damaged scratched or even broken polycarbonate sight windows must be replaced immediately A soft cloth should be used to clean the machine safety glass The following...

Страница 60: ...an the electrical cabinet Never touch circuit boards or parts around the connector Also avoid hitting these parts with the vacuum We recommend that the electrical cabinet is cleaned every 1000 operati...

Страница 61: ...with a lithium soap base e g Mobilux 3 Check the smooth running of the bearings after lubrication Adjust spindle bearing on page 67 Img 5 3 Lubricating nipple vertical milling head 5 4 6 Ball screw X...

Страница 62: ...bout 50ml of grease with a lithium soap base e g Mobilux 3 Check the smooth running of the ball screw after lubrication Img 5 5 Spindle Y axis 5 4 8 Ball screw Z axis Using a grease gun lubricate the...

Страница 63: ...itres If the oil inspection glass is dirty or the oil level is not visible the oil must be changed ATTENTION Do not overfill total fill amount 0 9 litres Img 5 7 Oil main gear 5 4 10 Checking filling...

Страница 64: ...e Perform measurement at the top If possible use a dial gauge with drag pointer Position the dial gauge at the height of the top V ledge Press the machine stand down on the left and the vertical table...

Страница 65: ...th drag pointer Fix dial gauge as shown Press the vertical milling table down on the left side and release Read the dial gauge Press the vertical milling table up on the left side and release Read the...

Страница 66: ...he front if present Perform measurement on the front If possible use a dial gauge with drag pointer Fix dial gauge as shown Move the milling head to the left and right Read the dial gauge the total de...

Страница 67: ...Loosen the stud screws on the bearing nut Slightly adjust the play in the bearing with the bearing nut Img 5 12 Adjust vertical spindle bearing Horizontal spindle Remove the top cover Remove the tran...

Страница 68: ...lar intervals Carefully check for unusual wear scratches or damage caused by chips Damaged wipers negatively impact machine accuracy Replace damaged wipers immediately It is recommended to check the w...

Страница 69: ...6 ml there is an increase in nitrite content to more than 20 ppm mg 1 or nitrate content to more than 50 ppm mg 1 there is an increase in the N nitrosodiethanolamine NDELA to more than 5 ppm mg a CAU...

Страница 70: ...ased on initial filing Measures in accordance manufacturer s rec ommendations 1 0 based on initial filing Replace cooling lubricant clean cooling lubri cant circulation system Usage concentration Manu...

Страница 71: ...Maschinenbezeichnung Machines name Herstellungsdatum Date of manufacture Artikelnummer Item no Die Artikelnummer befindet sich in der Ersatzteilliste The article no is located in the spare part list D...

Страница 72: ...meines Getriebe General gear box part list Pos Bezeichnung Designation Menge Gr sse Anmerkung Artikelnummer Qty Size Note Item no 1 Getriebekasten Gear Box 1 UM41019 03346240 1 01 2 Welle der A Baugru...

Страница 73: ...03346240 1 38 39 Sicherungsring Retaining Ring 3 R55 STW35 03346240 1 39 40 Sicherungsring Retaining Ring 1 8x7x32L RTW55 03346240 1 40 41 Passfeder Key 1 G50 KF2R8732 03346240 1 41 42 O Ring O Ring...

Страница 74: ...ock Screw 2 M12 UM41130 7 Sensor Sitz Sensor Seat 1 UM41142 03346240 2 07 8 Anschlagblock Limit Block 2 UM41145 03346240 2 08 8 1 Platte Plate 2 UM41059 03346240 2 08 1 8 2 Innensechskant Schraube Hex...

Страница 75: ...nschette Collar 1 UM41112 03346240 3 07 8 Kegelrad Bevel Gear 1 M2x36T UM41113 03346240 3 08 9 Distanzst ck Spacer 1 100x12 9t UM31024 03346240 3 09 10 Distanzst ck Spacer 1 90x6 8t UM31025 03346240 3...

Страница 76: ...tem no 1 H lse Sleeve 1 UM41083 03346240 3 01 2 Kegelrad Bevel Gear 1 M2x18T UM41087 03346240 3 02 3 Welle Shaft 1 UM41084 03346240 3 03 4 Befestigung Handgriff Handle Block 1 M8x15mmL UM41085 0334624...

Страница 77: ...Transmission Shaft 1 UM41064 03346240 4 01 2 Kupplung Coupling 1 30318 UM41065 03346240 4 02 3 Distanzst ck Spacer 1 95 x16t UM41066 03346240 4 03 4 Distanzst ck Spacer 1 95 x 6t UM41067 03346240 4 0...

Страница 78: ...5 03 4 Schwenkkopf K rper Swivel Head Body 1 UM41005 03346240 5 04 5 Platte Plate 2 UM41118 03346240 5 05 6 Buchse Bushing 2 UM41128 03346240 5 06 7 Freigabe Platte Release Plate 2 UM41129 03346240 5...

Страница 79: ...g Pin 2 UM41100 03346240 6 11 12 Spindelmanschette Spindle Collar 1 UM41115 03346240 6 12 13 Zugstange Draw Bar 1 ISO 40 UM41103 03346240 6 13 14 Kopfabdeckung Head Cover 1 UM41094 1 03346240 6 14 15...

Страница 80: ...346240 7 03 4 Distanzst ck Spacer 1 UM41108 03346240 7 04 5 Manschette Collar 1 SPB 25x28x25L UM41109 03346240 7 05 6 Griff Handle 1 180L X502092 93 03346240 7 06 7 Sicherungsschraube Lock Screw 1 M6x...

Страница 81: ...r Qty Size Reference Item no 1 Geh use Housing 1 UM41095 03346240 8 01 2 Welle Shaft 1 UM41096 03346240 8 02 3 Kegelrad Bevel Gear 1 M3x38TU UM41117 03346240 8 03 4 Distanzst ck Spacer 1 140x6t UM4109...

Страница 82: ...OPTIMUM M A S C H I N E N G E R M A N Y Version 201601 V1 82 Originalbetriebsanleitung MZ4 DE GB 6 12 Baugruppe Fr stisch Working table assembly...

Страница 83: ...chlag Stopper 2 UM41145 03346240 9 14 15 Sechskantmutter Hex Nut 2 UM41059 03346240 9 15 16 Innensechskant Schraube Hex Socket Cap Screw 2 M10x30L SHO10L30 03346240 9 16 17 W hlscheibensitz Dial Seat...

Страница 84: ...rad Round Handle Wheel 3 200 X504097 03346240 10 01 2 Sicherungsring Lock Ring 3 X204065 03346240 10 02 3 H lse Sleeve 3 X204067 03346240 10 03 4 W hlscheibe f r X Y Achse Dial Ring for X Y axis 2 0 0...

Страница 85: ...1 03 4 Platte Plate 1 UM33031 03346240 11 04 5 Anschlag Stopper 2 UM41145 03346240 11 05 6 Sechskantmutter Hex Nut 2 UM41059 03346240 11 06 7 Innensechskant Schraube Hex Socket Cap Screw 2 M10x30L SHO...

Страница 86: ...kelnummer Qty Size Reference Item no 1 Halterung Bracket 1 UM42028 03346240 12 01 2 Getriebegeh use Gear Housing 1 UM42033 03346240 12 02 3 Distanzst ck Spacer 1 UM42032 03346240 12 03 4 Kegelrad Beve...

Страница 87: ...OPTIMUM M A S C H I N E N G E R M A N Y Version 201601 V1 87 Originalbetriebsanleitung MZ4 DE GB 6 16 Bediensystem Y Achse Y axis operation system...

Страница 88: ...46240 13 13 14 Distanzst ck Spacer 1 UM42025 03346240 13 14 15 Abdeckung Cover 1 UM42026 03346240 13 15 16 Gabel Fork 1 UM42014 03346240 13 16 17 W hlscheibe Dial Plate 1 M5001 03346240 13 17 18 Kurbe...

Страница 89: ...0 UM43007 01 03346240 14 06 7 Platte Plate 1 UM43067 01 03346240 14 07 8 Messing St ck Brass Piece 2 12 7x10 UM41136 03346240 14 08 9 Richtungsblock Direction Block 1 UM43081 03346240 14 09 10 Einstel...

Страница 90: ...2 30x4t UM43014 03346240 15 07 8 Kegelrad Bevel Gear 1 M2x18T UM43016 03346240 15 08 9 Kupplung Clutch 1 UM43036 03346240 15 09 10 Kugellager Ball Bearing 2 6004204212 BB6004ZZ 03346240 15 10 11 Nadel...

Страница 91: ...43045 03346240 16 04 5 Platte Plate 2 UM43071 01 03346240 16 05 6 Buchse Bushing 1 UM43049 03346240 16 06 7 Welle Shaft 1 UM43047 01 03346240 16 07 8 Kurbel Crank 1 UM43048 01 03346240 16 08 10 Kurbel...

Страница 92: ...hifting Pin 1 UM43043 03346240 17 05 6 H lse Sleeve 1 UM43030 01 03346240 17 06 7 Griff Sitz Handle Seat 1 UM43034 01 03346240 17 07 8 Welle Shaft 1 UM43029 03346240 17 08 9 Kreuz Platte Cross Plate 1...

Страница 93: ...7 W hlscheibensitz Dial Seat 1 UM43079 03346240 18 07 8 Kugellager Ball Bearing 2 6003173510 BB6003ZZ 03346240 18 08 9 Kugellager Ball Bearing 2 6004204212 BB6004ZZ 03346240 18 09 10 Drucklager Thrus...

Страница 94: ...ensechskant Schraube Hex Socket Cap Screw 7 M16x60L SHO16L60 03346240 19 07 8 Federscheibe Spring Washer 7 M16 WS16 03346240 19 08 9 Motorbefestigungsplatte Motor Mounting Plate 1 UM44015 03346240 19...

Страница 95: ...el Gear 1 M2x18T LH UM44021 03346240 20 05 6 Kegelrad Bevel Gear 1 M2x36T RH UM44022 03346240 20 06 7 Abdeckung Cover 1 UM44023 03346240 20 07 8 Abdeckung Cover 1 UM44024 03346240 20 08 9 Abdeckung Co...

Страница 96: ...Sleeve 1 UM43018 03346240 21 01 2 Z Achse Kugelgewindetrieb und Mutter Z axis Ball Screw Nut 1 UM43017 BS 03346240 21 02 3 Buchse Bushing 1 UM43019 03346240 21 03 4 Zahnrad Gear 1 M2X45T UM43021 0334...

Страница 97: ...40 21 21 22 Sicherungsring Retaining Ring 1 S20 STW20 03346240 21 22 23 Sicherungsring Retaining Ring 1 R68 RTW68 03346240 21 23 24 Sechskantschraube Hex Bolt 2 M6x12L SNH6L12 03346240 21 24 Ersatztei...

Страница 98: ...o 1 Horizontales Gegenlager Horizontal Steady Device 1 UM41131 03346240 23 01 2 Leiste Gib 1 20x82 UM41137 03346240 23 02 3 Halterung Bracket 1 UM41132 03346240 23 03 4 Platte Plate 2 UM41129 03346240...

Страница 99: ...rence Item no 1 Langer Fr sdorn Longer Cutter Arbor 1 16mm ISO40 NT40 16D asm 03346240 24 01 2 Langer Fr sdorn Longer Cutter Arbor 1 22mm ISO40 NT40 22D asm 03346240 24 02 3 Langer Fr sdorn Longer Cut...

Страница 100: ...7 8 Obere Endabdeckung Top Ending Cover 1 UM41141 03346240 25 08 9 Bedienfeldabdeckung Control Panel Cover 1 UM42050 03346240 25 09 10 R ckseitige Abdeckung 1 Back Cover 1 1 UM42052 1 03346240 25 10 1...

Страница 101: ...o 1 Automatische Schmierung Automatic Lubricator 1 2L 0 180min AL 001 03346240 26 01 2 Innensechskant Schraube Hex Socket Cap Screw 2 M6x25L SHO6L25 03346240 26 02 3 Winkeladapter Elbow Adaptor 5 4 AL...

Страница 102: ...chraube Hex Socket Cap Screw 2 M6 x 40 SHO6L40 03346240 27 04 5 Schlauchanschlu Hose Fitting 1 PT 3 8 x 1 2 WTV 34 03346240 27 05 6 Schlauch Hose 1 1 2 X310003 03346240 27 06 7 Schlauchanschlu Hose Fi...

Страница 103: ...OPTIMUM M A S C H I N E N G E R M A N Y Version 201601 V1 103 Originalbetriebsanleitung MZ4 DE GB 6 31 Dreharm Bedienfeld Rotate Arm Operation Panel...

Страница 104: ...13 Spindel Drehrichtungsschalter Spindle F R Select Switch 1 03346240 32 13 14 Schalter K hlmittelpumpe Coolant Pump Switch 1 03346240 32 14 15 Geschwindigkeitseinstellung Speed Adjuster 1 03346240 32...

Страница 105: ...OPTIMUM M A S C H I N E N G E R M A N Y Version 201601 V1 105 Originalbetriebsanleitung MZ4 DE GB 6 32 Schaltplan Wiring diagram...

Страница 106: ...sschalter 25A 3P Motor Power Circuit Breaker 25A 3P motor 1 DZ67C25 UM12019 03346240 28 QF1 QF2 Leistungsschalter 6A1P 220V Power Circuit Breaker 6A1P 220V 1 DZ67C6 UM12002 03346240 28 QF2 QF3 Leistun...

Страница 107: ...n Net 2 KA 04 FAN 1 03346240 28 FAN1 TM1 Zeitschaltuhr Timer 1 24VAC 10Sec UM12012 03346240 28 TM1 KA1 Relais FEME Relay FEME 1 RMIA21024VAC UM12013 03346240 28 KA1 KA2 Relais FEME Relay FEME 1 RMIA21...

Страница 108: ...eropa 150 VG 100 CLP 100 Aral Degol BG 100 BP Energol GR XP 100 SPARTAN EP 100 Kl beroil GEM 1 100 Mobilgear 627 Shell Omala 100 Meropa 100 VG 68 CLP 68 Aral Degol BG 68 BP Energol GR XP 68 SPARTAN EP...

Страница 109: ...CENTO PLEX 3 Mobilux 3 Shell Alvania R 3 Alvania G 3 Multifak Premium 3 le f r Gleitbahnen Oils for slideways Huiles pour glis si res VG 68 CGLP 68 Aral Deganit BWX 68 BP Maccurat D68 ESSO Febis K68 L...

Страница 110: ...ger Stra e 26 D 96103 Hallstadt does not grant any further warranties unless they are listed below or were promised in the framework of a sin gle contractual provision The processing of the liability...

Страница 111: ...lid a provision which nearest approaches the intent of the guarantor and remains within the framework of the limits of liability and warranty which are specified by this contract is deemed agreed 7 5...

Страница 112: ...an be chopped up and supplied to the waste paper collection The films are made of polyethylene PE and the cushion parts are made of polystyrene PS These materials can be reused after reconditioning if...

Страница 113: ...f the lubricants If necessary request the product specific data sheets 7 7 Disposal via municipal collection facilities Disposal of used electrical and electronic components Applicable in the countrie...

Страница 114: ...iece to be milled drilled or machined Drawbar Threaded rod to fix the taper mandrel in the quill Drill chuck Drill bit adapter Collet Holder for end mill Drill mill head Upper part of the milling mach...

Страница 115: ...ds were applied EN 1037 1995 A1 2008 Safety of machinery Prevention of unexpected start up EN ISO 14119 Safety of Machinery Locking systems in conjunction with isolating devices Design and selection g...

Страница 116: ...ng 33 I Inspection 56 L Lubrication 34 M Main switch 14 18 Maintenance work 18 Maintenance Inspection 53 Mounting anchored 30 O Obligations of the operating company 13 of the operator 13 Operating mat...

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