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ONLINE ELECTRONICS LTD 

ID5000P_5001_A01 

Page 1 of 18 

Online Electronics Ltd 
Online House 
Blackburn Business Park 
Woodburn Road, Blackburn 
Aberdeen 
AB21 0PS 
UK 
+44 (0)1224 714 714 
www.online-electronics.com 
[email protected] 

NON-INTRUSIVE SIGNALLER 

ULTRASONIC PASSIVE TOPSIDE 

OPERATING MANUAL 

 

The ID5000P is a fully ATEX certified, non-intrusive pig 

signaller which detects, signals and logs the passage 

of pigs at critical points along a pipeline both on land 

and offshore 

 

 

 
 

Содержание ID5000P

Страница 1: ...berdeen AB21 0PS UK 44 0 1224 714 714 www online electronics com sales online electronics com NON INTRUSIVE SIGNALLER ULTRASONIC PASSIVE TOPSIDE OPERATING MANUAL The ID5000P is a fully ATEX certified non intrusive pig signaller which detects signals and logs the passage of pigs at critical points along a pipeline both on land and offshore ...

Страница 2: ...5001 Checked IF APPLICABLE Date IF APPLICABLE Approved Date Rev Date By Summary of change A00 07 08 17 BG CR00485 Was ID5000P MANUAL RevB04 CR00380 Address change CR00499 Front cover update A01 14 10 17 BG CR00499 Cover page update COMMENTS ca 12 54 27 12 10 2017 ...

Страница 3: ...INGLE BUTTON MENU INTERFACE 9 3 7 1 EXIT 10 3 7 2 STATUS 10 3 7 3 VIEW EVENTS 10 3 7 4 DELETE ALL EVENTS 10 3 7 5 SHUTDOWN 10 3 7 6 MORE 10 3 7 7 SET OUTPUT 11 3 7 8 SET TIME DATE 11 3 7 9 LIVE DISPLAY ON OFF 12 3 7 10 SET FILTERS 12 3 7 11 SET LIMITS 12 3 7 12 SET COEFFICIENTS 12 3 7 13 FACTORY RESET 12 4 RECOMMENDED MAINTENANCE 13 4 1 MAIN BATTERY REPLACEMENT 13 5 EXTERNAL CONNECTIONS 14 5 1 STA...

Страница 4: ...everal optional outputs The unit logs the time and date of up to 100 events which can be viewed at any point using the local display The user can turn the unit ON and OFF as well as modify several settings using a single control button and intuitive menu system The unit has two basic parts as shown below The transducer is permanently connected to the main housing via a cable The transducer is scre...

Страница 5: ...Housing Ambient Temperature Range NiMH Rechargeable Batteries 20 C to 65 C Transducer Ambient Temperature Range 40 C to 85 C Maximum Pipeline Surface Temperature 150 C ATEX Code II 2 G Ex d ib IIC T5 T6 EC Type Examination Certificate Number TRL08ATEX21161X Housing Material SS Unit Only 316L Stainless Steel Housing Material Al Unit Only Copper Free Aluminium Alloy LM25 Al Transducer Material 316L ...

Страница 6: ...ired connect the earth stud on top of the housing to a suitable earth bonding point at the point of installation 3 1 2 TRANSDUCER INSTALLATION 1 For optimum results ensure that the pipeline surface at the point of installation is uniform clean and smooth If the surface is irregular corroded or has flaking paint then an abrasive paper or wire brush should be used to prepare the surface The unit wil...

Страница 7: ...ressed the next screen will appear The next screen shows the time and date currently set in the unit This can be changed if required See Section 3 7 8 SET TIME DATE for more information The next screen is the STATUS screen This screen shows the current configuration of several settings See section 3 7 2 STATUS for more information The unit now enters STABILISATION During STABILISATION the unit wil...

Страница 8: ...in the DETECTION state The time and date of the pig passage are stored in internal memory and can be viewed later using the menu interface The length of time the unit will remain in this state for is determined by the OUTPUT DELAY value See section 3 7 7 SET OUTPUT for a description of this parameter and how to alter its value It should be configured to give the pig enough time to get out of the r...

Страница 9: ...which are discussed in this section While in the menu system every time the user presses the control button the CURSOR will move down one line and the COUNTDOWN INDICATOR will be reset to 5 Once the CURSOR is pointing at the desired item the user simply allows the COUNTDOWN INDICATOR to reach 0 and the selected item will be executed This simple behaviour is used throughout the menu interface to mo...

Страница 10: ...played after which the unit will return to LISTENING MODE If the control button is pressed at any point then the unit will immediately return to LISTENING MODE 3 7 4 DELETE ALL EVENTS When DELETE ALL EVENTS is selected a screen showing the message WARNING PRESS TO ERASE ALL EVENTS will appear If the user wishes to delete all logged data then they should press the control button once before the cou...

Страница 11: ...tered for the hours HH the unit will latch in DETECTION MODE if a pig is detected and will require the user to press the control button to reset the unit back to LISTENING MODE RELAY LOGIC RELAY NORMAL indicates that the relay outputs will behave as described in Section 3 5 RELAY OUTPUT RELAY INVERTED indicates that the behaviour of the relay outputs will be inverted 3 7 8 SET TIME DATE Selecting ...

Страница 12: ...editable items when selected 3 R or S Toggles LIVE DISPLAY between showing raw R or processed data S when selected 4 Z Sets the horizontal zoom level when modified Default value is Z01 5 G Sets the gain when modified Default value is G20 6 x Sets the vertical zoom level when modified Default value is 15x 3 7 10 SET FILTERS These parameters should only be modified by qualified personnel that have b...

Страница 13: ... must be in accordance with the manufacturers specifications Failure to use such components may invalidate the certification approval and may make the equipment dangerous 4 1 MAIN BATTERY REPLACEMENT 1 The Special Conditions for Safe Use detailed in section 8 ATEX APPENDIX of this manual must be observed and followed at all times 2 Referring to the figure below use a 3mm AF Hex key to loosen the l...

Страница 14: ... and PARTITION PLATE will always already be fitted if a MODBUS or HEATER PCB is fitted at the TERMINAL PCB position If a TERMINAL BLOCK and PARTITION PLATE are not fitted then follow the instructions below to fit them 1 Observe how the wires connected to the transducer cable are routed inside the housing before removing the 2x M4x25 cap screws holding the plastic battery compartment in place and c...

Страница 15: ...f external supply and the positive side of the current loop supply 5 2 HEATER PCB OPTION The HEATER PCB is fitted when low temperature operation is required 40 C to 20 C It also provides connections for external power and relay output There is no provision for a current loop output The HEATER PCB should only be used with an EXTERNAL POWER SUPPLY Use with a battery pack is not recommended All conne...

Страница 16: ...may be shared for the positive side of external supply and the positive side of the current loop supply The MODBUS PCB provides a current loop output utilising connections COM1 and NC1 as shown above Because relay 1 is used to control the current loop then inverting the relay logic as per section 3 7 7 SET OUTPUT will also reverse the state of the CURRENT LOOP output The only information provided ...

Страница 17: ...onsibilities In the UK OEL has joined a registered compliance scheme WeeeCare registration number WEE MP3538PZ SCH Electrical and electronic equipment should never be disposed of with general waste but must be separately collected for the proper treatment and recovery The crossed out bin symbol placed on the product reminds you of the need to dispose of it correctly at the end of its life When buy...

Страница 18: ...table cable using a suitable ATEX Certified cable gland 5 Unused cable entries shall be sealed using suitable ATEX certified blanking elements 6 The temperature at the cable entry point may exceed 70 C Cables suitable for use at this temperature must be used 7 Only ID5000 battery packs shall be used with the ID5000P 8 The battery pack must be removed if the external power supply is attached 9 Do n...

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