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Содержание 200 Portaweld CCK

Страница 1: ...MC6RAUHDIS0IU Operators Manual 200 Portaweld Welder Gasoline Driven Welder Two Cylinder Air Cooled 927 0155 SPEC T 1 82...

Страница 2: ...soning Never sleep in a vessel vehicle or room with a gen set or engine running unless the area is equipped with an operating CO detector with an audible alarm Each time the engine or genset is starte...

Страница 3: ...ersonnel should have cabinet or operational keys Due to serious shock hazard from high voltages within cabinet all service and adjustments must be performed by an electri cian or authorized service re...

Страница 4: ...efore inspecting machines ALWAYS turn off the machine when leaving the work Do Not Weld Near Flammable Materials NEVER weld in or near EXPLOSIVE AT MOSPHERES Clean any container that has heid combusti...

Страница 5: ...uces intense ultra violet and infra red radiation When welding in open areas provide portable nonreflecting screens to protect nearby personnel from arc rays Do Not Work On This Equipment When Mentall...

Страница 6: ...Battery Charger Operation Operating Recommendations Micro Switch Troubleshooting MAINTENANCE Periodic Maintenance Table Lubrication System Fuel Recommendations Battery Safe Operation Inspection Air Cl...

Страница 7: ...Dealer or Distributor always supply the complete Model and Spec No and Serial No as shown on the set nameplate This infor mation is necessary to identify the welder from among the many types of sets...

Страница 8: ...ting System Voltage Battery Requirements BCI Group Size Cranking Perf at 0 F Amp Hour Cap 20 hour rate Battery Voltage Quantity Required TUNE UP SPECIFICATIONS Spark Plug Gap Ignition Timing Breaker P...

Страница 9: ...er than the inlet opening EXHAUST Pipe all exhaust gases to the outside if installing the generator in an enclosure When mounting an exten sion exhaust pipe to the engine use a piece of flexible tubin...

Страница 10: ...control cover The fuel system may also have to be primed if the welder has been idle long enough for the gasoline to evaporate from the carburetor The CCK 200 Portaweld welder is equipped with either...

Страница 11: ...remains in the WELD posi tion when the engine is stopped restarting the engine may be difficult To stop a MANUAL START unit press firmly on the STOP button located on the engine blower housing until t...

Страница 12: ...ent If the welders are not adjusted to the same speed the output will not double the current jack rating b After engines are operating at the same speed connect the paralleling cables to the proper ja...

Страница 13: ...r adjustment between the jack receptacles of the main control MAIN CURRENT NEGATIVE AMPERAGE CAUTION NEVER WELD WITH ENGINE AND CONTROL COVER REMOVED Considerable heat is generated by the resistance u...

Страница 14: ...following sections provide guidelines for break in severe environment operation and extended storage Break In A disciplined break in procedure using the properoil and employing a routine maintenance s...

Страница 15: ...nd all protective wrapping 2 Check tag on oil base and verify that oil viscosity is still correct for existing ambient temperatures 3 Clean and check battery Measure specific grav ity 1 260 at 77 F 25...

Страница 16: ...LE warning 1 Always allow welder to cool oft be Working on a hot unit could cause severe burns SERVICE THESE ITEMS SERVICE TIME 8 Hours 50 Hours 100 Hours 200 Hours 500 Hours 1000 Hours Inspect Welder...

Страница 17: ...OR OIL LEAKAGE MAY OCCUR FIGURE 7 CHECKING OIL LEVEL Oil Change Stop the engine and drain the crankcase oil while the engine is still hot Place a pan under the drain outlet and remove the oil drain p...

Страница 18: ...lean and tight connections Loose or corroded connections create resistance which can hinder starting Clean and reconnect the battery cables if loose Always connect the negative battery cable last to r...

Страница 19: ...g excessive slack and wear LUBRICATED FIGURE 10 GOVERNOR LINKAGE SPARK PLUGS Check clean and reset spark plugs every 100 hours of operation See Figure 11 Replace spark plugs that show signs of fouling...

Страница 20: ...adding a heavy load The engine should operate smoothly and without hesitation If it does not turn the main adjustment screw out in 1 8 turn increments until the engine operates smooth ly but do not t...

Страница 21: ...e inner nut on spring adjusting stud M This determines engine speed for AC operation 4 Pull engine speed control leverto WELD position The speed should be about 2700 rpm at no load If speed is not abo...

Страница 22: ...etting by loosening the mounting screws and shifting the breaker box and spacer if used to align the wit ness marks on cylinder block and breaker box or spacer 2 Slowly crank engine by hand in clockwi...

Страница 23: ...uel Check Rich Fuel Mixture or Choke Stuck Engine Flooded Dirty Air Cleaner Dirty Fuel Filter Defective Fuel Pump internal engine Wrong Valve Clearance Broken Valve Sprin Valve or Valve Seal Leaking W...

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Страница 25: ...On n Corporation A subsidiary of MeOraw Edison Company 1400 73rd Avanua N E Mtnnaapotis liinwasota 88432 612 574 8000 Talax 29 0476 TWX 610576 2833...

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