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1.  Product  Overview 

 

 

 

1-1 

 1. 

Product Overview 

1.1 

Features and Functions 

Air Flow Station

 

(1) 

Easy Multi-point Data Acquisition 

The D6FZ-FGX21 Air Flow Station combined with the D6FZ- Series Air Flow Sensors 
provides the measurement and recording of air flow, pressure and temperature at multiple 
points. Individual integrated flow rate values are added to total sums, which can be checked 
at operation sites. The Air Flow Station can be connected to up to eight Air Flow Sensor 
units, whose momentary and integrated flow rate values can be independently recorded. 
Flow rate data acquisition at operation sites now becomes easy, contributing to enhanced 
energy-saving efficiency. 
 

(2) 

Recording to an SD Memory Card 

The measured data can be recorded in the Air Flow Station (D6FZ-FGX21). Data recorded 
for approx. four hours at 1 second cycle can be accumulated in the internal memory when a 
single Air Flow Sensor unit is connected, which enables the Air Flow Station    to continue 
recording even at an emergency network failure. The Air Flow Station allows its data 
accumulated in the internal memory to be output to an SD memory card in CSV format 
without stopping measurement, thus making continuous recording for long hours possible. 

NOTE: The internal memory can store the data continuously recorded for up to minimum 

approx. 30 minutes (at a recording cycle time of 2 seconds, when eight Air Flow Sensor 
units are connected). Use an SD memory card for longer time of recording. 

 

(3) 

Network Connection 

The measured values obtained from multiple Air Flow Station units in a network can be 
acquired to a PC connected via LAN cables by using the PC software (Multi Data Viewer 
Light). The individual Air Flow Station and Air Flow Sensor units can be controlled from the 
PC to check or change their settings as well as send recording start/stop instruction. (Refer 
to the PC software "User's Manual" for details.) 
 

(4) 

Graph Display and Data Processing Software 

The data output to an SD memory card or recorded to a PC through network connection can 
be displayed in graphs or processed online by using the PC software. The data items in 
different periods can be combined or multiple Air Flow Station data can be displayed 
simultaneously side by side on the screen. (Refer to the PC software "User's Manual" for 
details.) 
 

(5) 

Alarm Output 

 
Alarm output terminals are provided on the Air Flow Station. An alarm is output when the 
measured air flow rate exceeds the upper limit. This feature provides 'visualization' of the air 
flow limit, allowing the operator to quickly handle errors. 

Содержание D6FZ-FGS1000

Страница 1: ...EQUO Series Air Flow Station D6FZ FGX21 Air Flow Sensor D6FZ Series User s Manual ASC DE 121119 3E...

Страница 2: ...company Manual Types and Their Usage The major contents of the manuals are shown below Select and read the manual according to your need Included Manuals Print Instruction Sheet Describes the informa...

Страница 3: ...tion to the above warranty See http www omron com global or contact your Omron representative for published information Limitation on Liability Etc OMRON COMPANIES SHALL NOT BE LIABLE FOR SPECIAL INDI...

Страница 4: ...ications of the Product may be changed without any notice When in doubt special part numbers may be assigned to fix or establish key specifications for your application Please consult with your Omron...

Страница 5: ...d will result in minor or moderate injury or may result in serious injury or death Additionally there may be significant property damage CAUTION Indicates a potentially hazardous situation which if no...

Страница 6: ...plosion Do not use the product in an environment containing an inflammable or explosive gas An electric shock or minor injury as well as fire or unit malfunction may occur Do not attempt to disassembl...

Страница 7: ...magnets to install the product take caution not to allow a finger to be caught between the product s and the magnetic surface Do not install the product at a high place when using the mounting magnets...

Страница 8: ...FGS1000 Do not ground Brown colored wire DC24V As the enclosure is connected to 0V inside circuit it is short circuited with your device FG Be sure to ground Blue colored wire shield 0V of single end...

Страница 9: ...subject to direct sunlight Places subject to exposure to water oil or chemical splashes Places subject to strong magnetic field or electric field Outdoors 2 Wiring Wire the product cable separately f...

Страница 10: ...product with current higher than the rating when connecting an output line Lay the product cable away from any high voltage cable or power line If laid in the same conduit or duct induction noise from...

Страница 11: ...dows dialog boxes and other GUI elements displayed on the PC are indicated enclosed by brackets Marks Used in this Manual Important Indicates essential information on the product operation and functio...

Страница 12: ...Operation 1 7 1 4 3 Operation via Network 1 8 2 Part Name and Function 2 1 2 1 Air Flow Sensor D6FZ FGS1000 2 1 2 1 1 Display Unit 2 1 2 1 2 Control Unit 2 2 2 1 3 Input Output Specifications 2 3 2 2...

Страница 13: ...tely Setting Air Flow Sensors and Air Flow Station 3 30 4 Setting Air Flow Station Operation 4 1 4 1 Setting Procedure and Operation Modes 4 1 4 2 Settings FUN Mode Operation 4 2 4 2 1 List of Setting...

Страница 14: ...g 5 5 5 4 3 Auto backup and restarting record setting 5 6 5 5 Outputting File to SD memory card 5 6 5 6 Cancelling Alarm 5 6 6 Appendix 6 1 6 1 Error Display List 6 1 6 2 Character Display List 6 4 6...

Страница 15: ...king continuous recording for long hours possible NOTE The internal memory can store the data continuously recorded for up to minimum approx 30 minutes at a recording cycle time of 2 seconds when eigh...

Страница 16: ...Output The analog output of standard flow rate pressure and pulse output of integrated flow rate from Air Flow Sensors are available for an environment where digital communication is not possible D6F...

Страница 17: ...s product can be used in the following three types of configuration D6FZ FGS1000 D6FZ FGT Operation via Network Standalone Operation Single Air Flow Sensor Unit Operation Power Supply Power Supply PC...

Страница 18: ...recorded in the internal memory which can be transferred to a PC via an SD memory card The recorded data to the SD memory card can be displayed in graphics using the PC software Refer to the PC softw...

Страница 19: ...f the individual sensor units The integrated flow rate of the connected sensor units can be displayed as either of the total sum and the individual rates The air flow rate pressure and temperature are...

Страница 20: ...Procedure 1 4 1Single Air Flow Sensor Unit Operation Check the package contents 3 1 Checking the Package Contents Check the required items 3 2 Preparing the Required Items Connect the Air Flow Sensor...

Страница 21: ...3 Setting and Installation Mount Air Flow Sensors and Air Flow Station 3 7 Mounting Air Flow Sensor and Air Flow Station Install the PC software PC Software User s Manual Set the measurement condition...

Страница 22: ...pply 3 3 Setting and Installation Connect units to a network 3 6 Connecting to Network Mount Air Flow Sensors and Air Flow Station 3 7 Mounting Air Flow Sensor and Air Flow Station Install the PC soft...

Страница 23: ...0 to 1000 L min std Orange Slow Blink The air flow is rated between the upper threshold value and zero This indication does not happen as long as the lower threshold value is set to the factory defaul...

Страница 24: ...se this to reset the settings when changes cannot be tracked after setting changes Factory default setting OFF Important DIP SW settings are applied after the unit is reset 2 Rotary SW Used to specify...

Страница 25: ...g Output 2 are available for single Air Flow Sensor operation The specifications are shown below Output method Source current 4 20 mA method Output accuracy 0 1 mA Except for measurement accuracy Load...

Страница 26: ...pulse Output unit 1 10 Factory default 100 1000L P The pulse output inverts when the half amount of specified flow rate passes E g The output inverts at every 5 L is passed if the rate is specified to...

Страница 27: ...2 Part Name and Function 2 5 2 2 Air Flow Sensor D6FZ FGT 2 2 1 Control Panel Display 2 2 2 Control panel 1 Operation Key...

Страница 28: ...4 to 20 mA Load resistance 300 max Output content Momentary flow Analog output D6FZ FGT200 D6FZ FGT500 4mA 0L min 0L min 20mA 200L min 500L min 3 ON OFF Output Output method NPN Open collector output...

Страница 29: ...2 Part Name and Function 2 7 2 3 Air Flow Station D6FZ FGX21 SD memory card slot...

Страница 30: ...corded in the internal memory An SD memory card is inserted Blinking The SD memory card is being accessed Any of connected Air Flow Sensors has exceeded the specified upper or lower threshold The unit...

Страница 31: ...ch The unit resets itself Do not touch the front keys when the unit is in reset process until the air flow rate is displayed Reset operation does not initialize the settings made on the unit 3 Inserti...

Страница 32: ...SD card slot For SD memory card format software distribution page refer to the following URL https www sdcard org downloads formatter_4 2 3 3Input Output Specifications 1 Alarm Output Alarm Output Ter...

Страница 33: ...t 1 3 2 Preparing the Required Items The following items are required to use this product 1 Common Power Supply 24VDC Recommended model OMRON S8VS 09024BE T Branch Connector D6FZ FC02 Double Sided Con...

Страница 34: ...g breakout cable wires to the upstream unit as required D6FZ FGS1000 Analog Output 1 Black Pin No 3 Analog Output 2 Yellow Pin No 4 Pulse Output White Pin No 1 Unit Error Output Red Pin No 8 D6FZ FGT...

Страница 35: ...Pin No 7 to 0V terminal and the brown wire Pin No 2 of the breakout cable to the DC24 V terminal Note Refer to the manual of the power supply to connect for the connection procedure The Air Flow Sens...

Страница 36: ...ON D6FZ FGS1000 This section shows the example of setting five Air Flow Sensor units 1 Open the switch cover by removing the screws on the Air Flow Sensor unit 2 Make settings on the 1st to 4th units...

Страница 37: ...FUN mode 2 Press SELECTION Key UP DOWN Key until SER is displayed 3 Then Press SET Key Press SELECTION Key until DISP is displayed And press SET key again 2 Setting of the Unit No 1 Select FUN mode by...

Страница 38: ...between D6FZ FGS1000 and Air Flow Station between D6FZ FGS1000 and power supply be sure to ground blue colored wire 0V and shield 1 Connect the provided connection cable to the Air Flow Station Inser...

Страница 39: ...tation units 1 Connect the breakout cable D6FZ JD A to the power supply Connect the blue wire Pin No 7 to 0V and the brown wire Pin No 2 of the breakout cable to DC24V terminals Note Refer to the manu...

Страница 40: ...low Sensor units If the connection is not normally recognized investigate the cause by checking wirings DIP SW setting ID setting the number of the connected Air Flow Station units or other related is...

Страница 41: ...The tool provides Air Flow Station and Air Flow Sensor operations and settings remotely from the PC connected to the Air Flow Station unit Measured values on Air Flow Stations can be recorded to and d...

Страница 42: ...Sensor Units to be Connected The following shows the operation to set UNIT to 5 Display Upper Lower Operation CYCLE 1s FUN Blinking Press the or key until UNIT appears at the upper row on the display...

Страница 43: ...ing of the data acquisition cycle CYCLE is 1 second Measured values on four sensor units eight when the cycle is 2 seconds or longer can be updated at this interval Change the data acquisition cycle a...

Страница 44: ...rictions or rules may have been applied to the IP address management Consult your network administrator In case that such a network is used OMRON cannot guarantee the performance of the Air Flow Stati...

Страница 45: ...ct your network administrator If the subnet mask is changed from 255 255 255 0 the fourth segment of the IP addresses of the Air Flow Station units and PC in the network still must be distinguished fr...

Страница 46: ...king Press the or key to display DISP or Key ETC DISP Blinking Press the SET REC STOP key to apply DISP Blinking stops SET REC STOP Key ETC DISP Press the or key to display IP at the upper row or Key...

Страница 47: ...is displayed at the lower row and press the key If 0 is not displayed change the value referring to the changing IP 4 example shown later Key IP 4 20 Press the SET REC STOP key to change the value dis...

Страница 48: ...ss of the PC to 192 168 0 100 Login with a user account with administrator manager authority which is required to change the IP address of the PC 1 Windows XP Follow the procedure below to set the IP...

Страница 49: ...3 Check and Preparation 3 17 2 Click Network Connections 3 Right click Local Area Connection and select Properties...

Страница 50: ...Protocol TCP IP and click Properties 5 Select Use the following IP address and set IP address to 192 168 0 100 and Subnet mask to 255 255 255 0 Press OK to close the window 6 Click OK in the Local Ar...

Страница 51: ...3 Check and Preparation 3 19 2 Windows Vista Follow the procedure below to set the IP address 1 Select Start menu Control Panel and click Network and Internet 2 Click Network and Sharing Center...

Страница 52: ...3 Check and Preparation 3 20 3 Click Manage network connections 4 Right click Local Area Connection and select Properties 5 When the User Account Control window appears click Continue...

Страница 53: ...nternet Protocol Version 4 TCP IPv4 and click Properties 7 Select Use the following IP address and set IP address and Subnet mask Click OK to close the window 8 Click Close in the Local Area Connectio...

Страница 54: ...3 Check and Preparation 3 22 3 Windows 7 Follow the procedure below to set the IP address 1 Select Start menu Control Panel and click Network and Internet 2 Click Network and Sharing Center...

Страница 55: ...3 Check and Preparation 3 23 3 Click Change adapter settings 4 Right click Local Area Connection and select Properties...

Страница 56: ...nternet Protocol Version 4 TCP IPv4 and click Properties 6 Select Use the following IP address and set IP address and Subnet mask Click OK to close the window 7 Click Close in the Local Area Connectio...

Страница 57: ...Check and Preparation 3 25 3 6 4Connecting a LAN Cable Use a LAN cable to connect an Air Flow Station unit to the PC The LAN symbol appears on the display when the unit is connected to the network Cli...

Страница 58: ...US Sch10S SGP Directly mount on the pipe Note the following points to mount an Air Flow Sensor unit Firmly tighten the screws at a torque from 36 to 38 N m Do not apply pressure to the main unit excep...

Страница 59: ...with other parts or the product might be damaged When fixing with the part of flow channel by wrench cover the body with something like a waste cloth If holding the body with a wrench directly the bo...

Страница 60: ...or corners of the object to prevent the unit from dropping to be damaged Take caution in handling the connection cable and LAN cable to avoid their contacting the unit 2 Securing with Mounting Screws...

Страница 61: ...below the convex section of the upper unit area which allows fixing the unit on the wall or other vertical surface Refer to the Appendix Installation Diagram for the screw hooking hole dimensions Fix...

Страница 62: ...ing Air Flow Sensors and Air Flow Station Remote settings of Air Flow Sensor and Air Flow Station units from the PC via network are possible using the PC software Refer to the User s Manual of the PC...

Страница 63: ...pressing it twice FUN blinks and the mode is switched Use the and keys to change and display items in each operation mode Display Name Description RUN ON Measurement Execution Mode RUN Mode Used for...

Страница 64: ...ings Settings for Air Flow Sensor units Pulse setting Flow rate full scale value Frequency of averaging Measurement target gas Note The setting parameters for Air Flow Sensor units are retained in ind...

Страница 65: ...0 0 1000 0 L Pulse 2 1 0 NN SCL 1 Flow rate full scale value 0 to 1000 1000 NN AVE 1 Frequency of averaging 1 2 4 8 16 32 times 16 4 NN GAS 1 Measurement target gas Air N2 Air ETC DISP RESTR Read sett...

Страница 66: ...for D6FZ FGS1000 D6FZ FGT setting values are 0 0 100 0 1000 0 L Pulse 1 0L Pulse cannot be set 3 These values are for D6FZ FGS1000 D6FZ FGT is displayed no selecting Item 4 This value is for D6FZ FGS...

Страница 67: ...ation Operation 4 5 4 2 3Selecting Items Move the selection items using the and keys To change the set value select the item with or key and fix it with the SET REC STOP key Press the MODE key to chan...

Страница 68: ...about Air Flow Station itself not initializes the values about Air Flow Sensors Please refer to the following table Initializes setting values Not Initializes setting values Data collection cycle Numb...

Страница 69: ...Flow rate full scale value Frequency of averaging and Measurement target gas The NN SET item is displayed when the key is pressed after the setting is applied with the SET REC STOP key Note The NN SE...

Страница 70: ...6 Note The Frequency of averaging setting is not available when NN SET is set to OFF For D6FZ FGT default value is 8 8 Measurement Target Gas Specifies the gas to be measured by the Air Flow Sensor un...

Страница 71: ...hen the unit is reset 10 Reading Setting Data RESTR Restores the Air Flow Station unit settings by using the SD memory card with the setting data saved as a backup using the BCKUP setting described la...

Страница 72: ...in the card is overwritten The same applies to a backup performed on other Air Flow Station units the data is overwritten Note The setting data is written into the SYSTEM folder in the SD memory card...

Страница 73: ...ress IP Specifies if the IP address setting is required The range of selection Options OFF DISP Initial value OFF Setting Value Operation OFF IP address setting is not available The SDISP item is disp...

Страница 74: ...ged and applied with the SET REC STOP key The IP address and subnet mask settings are not possible when ETC is set to OFF and IP is also set to OFF 16 Rate CO2 Conversion Value Setting RATE Specifies...

Страница 75: ...be specified when ETC is set to OFF 19 Auto backup and restarting record setting REREC When this function is ON if power shutdown happens during the record the recorded measurement data before the in...

Страница 76: ...il FUN starts blinking Press the or key to display CYCLE at the upper row of the display Press the SET REC STOP key then the value at the lower row starts blinking SET REC STOP Key Display Upper Lower...

Страница 77: ...pper Lower Operation YEAR 2010 Press the SET REC STOP key then the last digit number at the lower row starts blinking SET REC STOP Key Display Upper Lower Operation YEAR 2010 Blinking The value increa...

Страница 78: ...ow Sensor unit IDs Hold the key until the ID of the target unit appears Hold Key Display Upper Lower Operation 03 F01 Integrated Standard Flow Rate For example display 03 as the ID 2 Switch the mode t...

Страница 79: ...dure Flow full scale value and measurement target gas can be set by only D6FZ FGS1000 On D6FZ FGT the is displayed and the setting is not available 4 To change set values for Air Flow Sensor unit disp...

Страница 80: ...FGS1000 The status indication changes as shown below Air Flow Sensor Unit Status Indicator Definition 1 Orange Blink The air flow rate exceeds the upper threshold value 2 Green ON The air flow rate is...

Страница 81: ...If the measured value of any connected Air Flow Sensor unit is outside the threshold range the alarm output terminal turns ON 4 3 1List of Setting Items The table below shows the THR mode setting item...

Страница 82: ...g Items To change the set value select the item with or key and apply the selection with the SET REC STOP key Press the MODE key to change the operation mode The unit resets itself and the setting is...

Страница 83: ...0 L min 500 L min Initial value 250 L min D6FZ FGT200 The range of selection Numeric input 0 L min 200 L min Initial value 100 L min 2 Air Flow Sensor Lower Threshold Value NN LOW Specifies the Air Fl...

Страница 84: ...ic input 0 L min 200 L min Initial value 0 L min 4 Alarm Hold Setting HOLD Specifies if the alarm output is held when a measured value outside the upper and lower threshold range Alarm status returns...

Страница 85: ...plains recording in Air Flow Station units 5 2 Selecting Operation Mode RUN mode must be entered for air flow rate measurement Press the MODE key to change the operation mode to RUN RUN at the bottom...

Страница 86: ...ed value code For example 01 F01 stands for the integrated flow value F01 of the Air Flow Sensor with the ID 01 Lower The integrated standard flow rate measured value Upper The top two digits represen...

Страница 87: ...ent the ID of the selected Air Flow Sensor and the lower three digits the measured value code For example 01 JPY stands for the converted value JPY of the Air Flow Sensor with the ID 01 Lower The inte...

Страница 88: ...last ID of the connected Air Flow Sensor units is displayed The integrated standard flow rate is displayed if a value other than the integrated standard flow rate is displayed If it is the integrated...

Страница 89: ...ed or the internal memory becomes full It is not necessarily the case at the point when the unit starts recording Recording to the internal memory can be continued for the following The number of conn...

Страница 90: ...internal memory continues b The SET REC STOP key is held for 3 seconds or longer during recording Recording in the internal memory stops Refer to 5 4 2 Stopping Recording c The internal memory become...

Страница 91: ...r supply Red Blink Repeat the cycle of 4 continuous blinks 1 sec OFF Ultrasonic wave measurement error Red Blink Repeat the cycle of 3 continuous blinks 1 sec OFF Pressure error Red Blink Repeat the c...

Страница 92: ...ailure Failed to read the setting parameters from the sensor unit whose setting is to be changed when the unit enters FUN mode A break in connection discontinued power supply to the sensor unit or rep...

Страница 93: ...seconds or more to cancel the error display RESTR E5000 Invalid setting file data The setting data in the SD memory card is invalid e g an invalid model type or setting values Hold the MODE key for 3...

Страница 94: ...6 Appendix 6 4 6 2 Character Display List D6FZ FGT Display Display Display String String String...

Страница 95: ...6 Appendix 6 5 D6FZ FGX21 Main Messages Display Display Display String String String...

Страница 96: ...Air Flow Station unit numbers Year Month Day Sub folders for storing recorded data Folder Name Structure Recorded time and date YYYYMMDD format Serial No Example 20121001 001 The folder is written on...

Страница 97: ...6 Appendix 6 7 6 4 Calibration Air Flow Station and Air Flow Sensor units do not required calibration...

Страница 98: ...the revision descriptions Manual Revision Code The manual revision code is provided at the lower right corner of the manual Revision History Revision Code Date Description A November 2012 First editio...

Страница 99: ...ASC DE 121119 3E 0319 2011 2019 All Rights Reserved...

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