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OMEGA AIR RDHP 20, Инструкция по установке и эксплуатации

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14 Spare Parts 

 

DESCRIPTION 

PART  

NUMBER 

RDHP 

20 

35 

50 

75 

100 

140 

180 

235 

300 

380 

480 

600 

750 

950 

Compressor 

1401365 

1 

1 

1 

  

  

  

  

  

  

 

 

 

 

 

1401437 

  

  

  

1 

1  

  

  

  

  

 

 

 

 

 

1401431 

  

  

  

  

 

1 

  

  

  

 

 

 

 

 

1401438 

 

 

 

 

 

 

1 

1 

 

 

 

 

 

 

1401439 

 

 

 

 

 

 

 

 

1 

 

 

 

 

 

1401439 

  

  

  

  

  

  

  

 

  

1 

 

 

 

 

1401440 

  

  

  

  

  

  

  

  

 

 

1 

1 

 

 

1401441 

 

 

 

 

 

 

 

 

 

 

 

 

1 

1 

Fan & Condenser pack 

2101729 

  

  

  

  

  

1 

1 

1 

1  

1 

 

 

 

 

2101701 

 

 

 

 

 

 

 

 

 

 

1 

1 

1 

1 

Condenser 

2101822 

1 

1   1   1 

  

  

  

  

  

 

 

 

 

 

2101839 

  

  

 

 

1 

  

  

  

  

 

 

 

 

 

Fan motor 

2101864 

1 

1 

1 

1 

1 

  

  

  

  

 

 

 

 

 

Fan blade 

2101865 

1 

1 

1 

1 

1 

  

  

  

  

 

 

 

 

 

Fan diffuser 

2101863 

1 

1 

1 

1 

1 

  

  

  

  

 

 

 

 

 

Hot gas by-pass valve  

2204737 

1 

1 

1 

1 

1 

1 

1 

1 

  

 

 

 

 

 

2204746 

  

  

  

  

  

  

  

  

1 

1 

 

 

 

 

2204736 

 

 

 

 

 

 

 

 

 

 

1 

1 

 

 

2204748 

 

 

 

 

 

 

 

 

 

 

 

 

1 

1 

Filter 

2101578 

1 

1 

1 

1 

  

  

  

  

  

 

 

 

 

 

2100441 

  

  

  

  

1 

1 

  

  

  

 

 

 

 

 

2100597 

  

  

  

  

  

  

1 

1 

  

 

 

 

 

 

2101609 

  

  

  

  

  

  

  

  

1 

1 

 

 

 

 

2300921 

 

 

 

 

 

 

 

 

 

 

1 

1 

1 

 

2300922 

 

 

 

 

 

 

 

 

 

 

 

 

 

1 

Fan regulation pressure switch 

3001095 

  

  

  

  

  

  

  

1 

1 

1 

1 

1 

1 

1 

RDC 2 Controller 

2101826 

1 

1 

1 

1 

1 

1 

1 

1 

1 

1 

1 

1 

1 

1 

NTC temperature probe 1m 

4001120 

3 

3 

3 

3 

3 

3 

3 

3 

3 

3 

3 

3 

3 

3 

Main 1 - phase Switch 

1219579 

1 

1 

1 

1 

1 

1 

1 

1 

1 

1 

1 

1 

1 

1 

Timed drain 

321900864 

1 

1 

1 

1 

1 

1 

1 

1 

1 

1 

1 

1 

1 

1 

Содержание RDHP 20

Страница 1: ...before installation or use The proper and safe operation of the refrigeration air dryer is ensured only by following the recommendations and conditions stated in the instructions For additional questi...

Страница 2: ...maintenance is limited to a few checks and cleanings as shown in the continuation of this manual These instructions must always be present at the unit and be available for the entire operating life o...

Страница 3: ...15 5 4 3 RDC 2 MODBUS COMMUNICATION 17 5 5 EXPANSION VALVES 18 5 6 TIMED CONDENSATE DRAIN 18 5 7 SAFETY FUNCTIONS 19 5 7 1 LOW PRESSURE SWITCH 19 5 7 1 SAFETY FUNCTIONS OF RDC 2 19 5 8 FILTER DEHYDRA...

Страница 4: ...rmation Please fill in the fields carefully Correct data enables proper and efficient maintenance of the device selection of suitable spare parts and technical support 1 2 Information on the supplier...

Страница 5: ...yers 1 4 Refrigeration air dryers Refrigeration air dryers are the best choice in all standard applications where pressure dew point 3 C suffices Examples of such applications are process air in the p...

Страница 6: ...t the dryer is vented and not under pressure this also includes the closest components of the installation in front and behind the dryer and that the dryer is not connected to an electrical source Do...

Страница 7: ...eck and follow the local regulations for lifting and transporting heavy objects In the event of fire do not use extinguishing water on the dryer and nearby objects Wear suitable protective equipment e...

Страница 8: ...1 Components 1 Heat exchanger 3in1 7 Switch 2 Condenser 8 Capillary tube 3 Compressor 9 Sensor for fan operation 4 Timed condensate drain 10 Filter dehydrator 5 Controller 6 Hot gas bypass valve Figur...

Страница 9: ...1 230 50 0 170 0 135 350 0 21 R134a 0 23 352 x 485 x 499 24 RDHP 50 50 G 3 8 BSP F 0 3 1 230 50 0 170 0 135 350 0 30 R134a 0 34 352 x 485 x 499 25 RDHP 75 75 G 3 8 BSP F 0 3 1 230 50 230 60 0 40 0 25...

Страница 10: ...INAL FLOW CAPACITY x COP x CAT x CIN x CDP OPERATING PRESSURE DEW POINT bar 15 20 25 30 35 40 45 C 3 5 7 10 psi 218 290 363 435 508 580 652 F 37 4 41 44 6 50 COP 0 57 0 7 0 8 0 88 0 94 1 1 05 CDP 1 1...

Страница 11: ...wer temperature than the input air Refrigeration circuit The refrigerant enters the compressor and then enters the condenser at high pressure where it transfers heat to the ambient air and condenses T...

Страница 12: ...e compressor cools condenses and changes the aggregate state from the gaseous to the liquid The condenser is a pipe in which the refrigerant is flowing and on which fins are placed The heat transfer i...

Страница 13: ...ear on the display The alarm automatically turns off when the dryer is restarted and is operating properly a Sensors used for regulation 1 Tdew Dew point temperature 2 Tcomp Compressor temperature 3 T...

Страница 14: ...FF ON via In Remote by changing the parameter 13 Remote control from 0 to 1 When the circuit is connected the controller goes to OFF state when the circuit is disconnected the controller is in ON stat...

Страница 15: ...lue 5 5 Min Compressor OFF time yes Increase value Decrease value 1 min 6 no Increase value Decrease value 2 7 no Increase value Decrease value 5 8 no Increase value Decrease value 0 9 no Increase val...

Страница 16: ...er number 5 You will see the default parameter value 1 min Change it to a desired value if necessary if not skip the next step Wait a couple of seconds the controller exits automatically Turn off the...

Страница 17: ...022 T_Dew R_ONLY T_Dew X 200 10 C 40023 T_Comp R_ONLY T_Comp X 200 10 C 40024 T_Cond R_ONLY T_Cond X 200 10 C 40025 P_Cond R_ONLY P_Cond X 10 Bar 40026 Digital Input status R_ONLY 0 contact open 1 con...

Страница 18: ...justed without the load on the dryer Rotate the screw until the following value is reached Hot gas setting R134 a pressure 2 0 barg 0 1 bar 5 6 Timed condensate drain Condensate drain consists of two...

Страница 19: ...eck the hot gas bypass valve Lt Low dew point temperature Check that the temperature sensor is correctly inserted into its position check the cooling system sealing charging check the hot gas bypass v...

Страница 20: ...o the interior components of the dryer the installation and use may result in injury or death Check the dryer for any visible damage after removing the packaging If the refrigeration air dryer is dama...

Страница 21: ...vibration refers to the floor and pipes For maintenance and servicing provide sufficient space for uninhibited work around the unit 1 m The ventilation grilles of the device must not be covered for th...

Страница 22: ...ressure vessel 3 Condensate Separator 8 Filter 4 Pre filter min 5 micron 9 Condensate drain 5 Bypass air valve Type A installation is recommended when the compressor operates at a reduced interruption...

Страница 23: ...osition of the holes in the illustration is shown maximum size M8 The pipe connections for the compressed air in the front and back of the dryer must be fitted with suitable valves that allow the inde...

Страница 24: ...bypass air circuit is closed and that the dryer is insulated from the system Check and ensure that the condenser is clean free of impurities 10 2 Start up Connect the dryer to the power supply Connect...

Страница 25: ...nance work on the refrigeration air dryer turn it off and wait for at least 30 minutes for it to cool down Some components can reach high temperature during operation Avoid contact with these componen...

Страница 26: ...s The condensate was not drained from the dryer Check the electrical installation Dew point is too low the condensate is frozen and blocks the air flow The compressed air pressure is too low and the c...

Страница 27: ...1 1 1 1 1 Fan blade 2101865 1 1 1 1 1 Fan diffuser 2101863 1 1 1 1 1 Hot gas by pass valve 2204737 1 1 1 1 1 1 1 1 2204746 1 1 2204736 1 1 2204748 1 1 Filter 2101578 1 1 1 1 2100441 1 1 2100597 1 1 21...

Страница 28: ...r property resulting from improper use or inadequate maintenance of the device and is limited solely to production errors When claiming a warranty you must provide information from the identification...

Страница 29: ...29 16 Maintenance notebooks MAINTENANCE TYPE DATE SIGNATURE NOTES First installation...

Страница 30: ...30...

Страница 31: ...31 17 Drawings of RDHP refrigeration air dryers RDHP 20 100...

Страница 32: ...32 RDHP 140 235...

Страница 33: ...33 RDHP 300 480...

Страница 34: ...34 RDHP 600 950...

Страница 35: ...35 18 Electro schemes of RDHP refrigeration air dryer RDHP 20 180...

Страница 36: ...36 RDHP 235 950...

Страница 37: ...Compressed air refrigeration dryer Is in conformity with the following directives Pressure Equipment Directive PED 2014 68 EU Electromagnetic Compatibility Directive EMC 2004 108 EC EN 61000 6 3 2007...

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