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240005126 Rev A 10/27/2005

PARTS LISTING: HIGHBOY MODEL: HTL 100C

Ref. No. Description

HTL 100C

Part No.

Right Side Panel Assembly

28456L

Left Side Panel Assembly

28457L

3 Rear

Panel

26209L

Blower Division Assembly

28455

5 Base

Panel

26216

Inner Front Panel

28428

Blower Access Panel

29122L

Door Handle – P2-41

27368

8 Top

Panel

21437L

Heat Exchanger Assembly

26569

Combustion Chamber Retainer Bracket

4141185A

Replacement Combustion Chamber

8823B1

Oil Burner Mounting Plate Assembly

29873

Inspection Door Gasket

29871

Flue Collector Assembly

28306

15 Pouch

Gasket

28645

Flue Collar Gasket (2 per unit)

21994

Radiator Cleanout Cover (2 per unit)

1061A

Casing Cleanout Cover (2 per unit)

3011325A

Filter Frame 16” X 25”

18020

Filter Frame End Support

5592B2

Filter 16” X 25” Permanent

2180023

22 Junction

Box

21318

Upper Door Panel

21338L

Logo

Bezel

28479

Logo

Label

28563

Fan & Limit L6064A1003B 11” Set @ 210º F (HTL C only)

18121

Wire Harness, Fan & Limit

29422

Wire Harness, Blower

26591

Fan Center, 40 va, SPDT, 57-01V18BC4E231

27740

Replacement

Relay

27767

Draft Regulator

12240 (6”)

Oil Burner Assembly, Beckett AF65XN

29593

Burner Motor 1/7 HP 3450 RPM PSC

29689

Beckett Clean-cut Oil Pump A2EA6520

29688

Solid State Ignitor FRANCE 10SAY-01

29522

Primary Combustion Control R7184B

29664

Air Tube Combination AF65XN (HTL C only)

11986

Flame Retention Head

11961 (F3)

Nozzle, .85/80ºA (HTL-100C only)

2100036

Содержание Airco HTL Series

Страница 1: ...naces HTL Up Flow Model ALL INSTALLATIONS MUST MEET ALL LOCAL PROVINCIAL STATE AND FEDERAL CODES WHICH MAY DIFFER FROM THIS MANUAL ECR International Limited OLSEN Division Read this complete manual be...

Страница 2: ...ALLATION 7 14 OIL FILTER 7 15 OIL BURNER NOZZLES 7 16 OIL BURNER ADJUSTMENT 7 17 BURNER ELECTRODES 7 18 BURNER PRIMARY SAFETY CONTROL 7 19 COMBUSTION CHAMBER 7 20 CIRCULATING AIR BLOWER 8 21 MAINTENAN...

Страница 3: ...uitable for local conditions provided the results obtained are in substantial agreement with and not less than those obtained using the procedure described in the manual In the United States Manual J...

Страница 4: ...ey openings should be closed Chimneys must conform to local provincial or state codes or in the absence of local regulations to the requirements of the National Building Code NOTE THE FURNACE IS APPRO...

Страница 5: ...supplied wire harness Similar to the rear breach units connect end of harness with eyelet connectors to the safety switch and push the heyco bushing in place to secure the wires to the WMO 1 control R...

Страница 6: ...uld be wired to a separate and dedicated circuit in the main electrical panel however accessory equipment such as electronic air cleaners and humidifiers may be included on the furnace circuit Althoug...

Страница 7: ...an insulator and impairs good heat transfer Stack temperature will increase and the overall efficiency will decrease As a means of avoiding this problem it is advisable to adjust the air supply to pr...

Страница 8: ...ower speed wires as a source of power to accessories as electronic air cleaners and humidifier transformers unless it is certain that only one motor speed will be used The unused motor taps auto gener...

Страница 9: ...burner manufacturer See oil burner manufacturer s instructions supplied with furnace or burner It is advisable to change the oil burner nozzle and oil filter on an annual basis The venting system shou...

Страница 10: ...NOT ATTEMPT TO START THE BURNER WHEN EXCESS OIL HAS ACCUMULATED WHEN THE FURNACE IS FULL OF VAPOUR OR WHEN THE COMBUSTION CHAMBER IS VERY HOT NEVER BURN GARBAGE OR PAPER IN THE FURNACE AND NEVER LEAV...

Страница 11: ...to the nozzle face is increased to 1 3 8 inches A 3 START UP The furnace should be operated for a minimum of 15 minutes to reach steady state conditions before fine tuning combustion The warm up time...

Страница 12: ...1 HP 1200 1750 HTL 90CT GT12 11 DD Low 1 HP Low 1 HP 3 4 1 HP 1200 1750 HTL 100CT GT12 11 DD Low 1 HP Med 1 HP 3 4 1 HP 1200 1750 HTL 120CT GT12 11 DD Low 1 HP High 1 HP 3 4 1 HP 1200 1750 Table A 3 B...

Страница 13: ...0 120 T GT12 11 DD 1 HP 14 0 70 F Low 1631 1592 1548 1506 1452 Table A 5 Belt Drive Blower Characteristics CFM External Static Pressure Inches w c Furnace Model Motor HP Motor FLA T Blower Blower Pull...

Страница 14: ...Rev A 10 27 2005 14 Table A 9 General Dimensions Inches CABINET PLENUM OPENINGS FLUE WIDTH DEPTH HEIGHT SUPPLY RETURN DIAM HEIGHT FILTER PERM SHIP WEIGHT HTL 22 31 58 20 x 20 14 x 22 6 55 16 x 25 x 1...

Страница 15: ...240005126 Rev A 10 27 2005 15 APPENDIX B WIRING DIAGRAMS...

Страница 16: ...ments can be made by moving the fan off and fan on levers on the L6064A Fan Limit dial The fan off setting should stop the blower when the supply air temperature reaches 90 to 100 F The fan on lever i...

Страница 17: ...state Continues to spark for 10 sec a Provides continuous spark after flame is sensed to assure that burner remains lit b Turns on LED diagnostic light c Starts carryover timer i Flame and call for he...

Страница 18: ...olenoid Valve LED Diagnostic Light RETURNS TO IDLE STATE FLAME FLAME FLAME FLAME NO FLAME NO FLAME FLAME LOST FLAME LOST REMAINS IN IDLE STATE R7184 SEQUENCE OF OPERATION LOCKOUT STATE R7184 Shuts off...

Страница 19: ...240005126 Rev A 10 27 2005 19 Figure 3 R7184 Oil Primary Control...

Страница 20: ...ll Resistance Flashes Resistance in Ohms 1 Less than 400 2 Between 400 800 3 Between 800 1600 4 Between 1600 5000 Troubleshooting IMPORTANT Due to the potential hazard of line voltage only a trained e...

Страница 21: ...heat no flame Indicator light is off Go to step 5 Indicator light turns off Eliminate external light source or permanently shield cad cell 4 Shield cad cell from external light Indicator light stays...

Страница 22: ...ne thermostat lead wire Burner starts Trouble in thermostat or limit circuit Check thermostat or limit wiring connections Burner does not start Disconnect the line voltage power and open line switch C...

Страница 23: ...nsure that there is no call for heat Reconnect line voltage power and close line switch Expose new cad cell to bright light such as a flashlight Indicator light is off Go to step 11 Indicator light is...

Страница 24: ...clogged or in some manner defective Check fuel oil lines Replace any compression fittings found with high quality flared fittings Check for any signs of oil leaks Any oil leak is a potential source of...

Страница 25: ...ressure Adjust the oil burner combustion air band and draft regulator to gain the highest practical CO2 or lowest practical O2 content in the flue gases See Burner Set Up Too much smoke Heat exchanger...

Страница 26: ...le Excessive duct losses Check supply air ductwork Seal leaky joints and seams Insulate ductwork if necessary FINAL CHECK OUT ENSURE THAT ALL SAFETY DEVICES AND ELECTRICAL COMPONENTS HAVE BEEN SET FOR...

Страница 27: ...240005126 Rev A 10 27 2005 27...

Страница 28: ...unit 21994 17 Radiator Cleanout Cover 2 per unit 1061A 18 Casing Cleanout Cover 2 per unit 3011325A 19 Filter Frame 16 X 25 18020 20 Filter Frame End Support 5592B2 21 Filter 16 X 25 Permanent 218002...

Страница 29: ...2240001 Blower Pulley 5 X 2240005 Fan Belt 4L Series 2240065 35 Blower Slide Rail 2 Per 18189 32 Heat Exchanger Air Baffle HTL 100C 26236 All parts are the same as listed on the previous pages for Mod...

Страница 30: ...LE Model No Serial No Date Installed Contractor Contact Address Postal Code Telephone No After Hours No If different from Installation Contractor Service Tech Telephone No After Hours No Fuel Supplier...

Страница 31: ...240005126 Rev A 10 27 2005 31 NOTES...

Страница 32: ...Wallaceburg Ontario N8A 5E5 Can Tel 519 627 0791 Fax 519 627 4719 2201 Dwyer Avenue Utica New York 13504 USA Tel 315 797 1310 Fax 315 724 9319 85 Middle Road Dunkirk New York 14048 USA Tel 716 366 55...

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