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43192202 Plate-Assy.-Base

Stopper-Z45-48-HP

Holder-Planet

Bearing portion

EM-30L Class A

Bearing portion

EM-30L Class A

Both side

EM-30L Class A

Post

EM-30L Class A

End face

EM-30L Class C

Both side

EM-30L Class A

Gear-Planet-HP

Stopper-HP

Gear-Z24-50-HP

The side of groove

EM-30L Class C

Gear tooth surface

and end surface

EM-30L Class C

Shaft-Hopping

Gear bottom surface

EM-30L Class C

Ratch portion (Hatching portion)

EM-30L Class C

Guide-Cassette-L

Apply MOLYKOTE (EM-30L)

to the hatched areas.

EM-30L Class C

Guide-Cassette-R

Apply MOLYKOTE (EM-30L)

to the hatched areas.

EM-30L Class C

d-Color P116 Service Manual

Y110260-4

Содержание d-Color P116

Страница 1: ...COLOUR PRINTER d C o l o r P 1 1 6 SERVICE MANUAL Y110260 4...

Страница 3: ...no warranty of any kind expressed or implied as to the accuracy of the information contained herein Oki Data assumes no responsibility to the damages caused or claimed to have been caused by the user...

Страница 4: ...Precautions and Prohibition 30 3 2 Printer Unpacking Procedure 32 3 3 Printer Installation Instructions 33 3 4 Packed Units and Attachments 34 3 5 Assembly Procedure 35 3 5 1 Printer Main Body 35 3 5...

Страница 5: ...ethod for self diagnostic mode Level 1 99 5 3 2 2 Deactivation of self diagnostic mode 99 5 3 3 Switch scan test 99 5 3 4 Motor clutch test 102 5 3 5 Test print 104 5 3 6 Color registration adjustment...

Страница 6: ...n Error Error 127 177 7 4 2 11 Print Speed is Slow Low Performance 178 7 4 2 12 LED head is not recognized Error 131 132 133 134 178 7 4 2 13 Toner cartridge is not recognized Error 540 541 542 543 17...

Страница 7: ...USE LED FUSE LED FUSE 2 2 2 2 Toner Sensor PCB ID Fuse Cut terminal C Toner Sensor M Toner Sensor Y Toner Sensor K Toner Sensor RFID PCB 2 2 2 2 K Tag Y Tag M Tag C Tag K ANT Y ANT C ANT M ANT Operati...

Страница 8: ...s are composed of the following parts Electronic photography process part Paper path Control part CU part PU part Operation panel Power supply parts high voltage part low voltage part Figure 1 2 shows...

Страница 9: ...duct can be installed with the following option 1 Additional memory board 256 512MB 200pin DDR RAM DIMM Installation of the additional memory board is recommended for banner sheet printing Y110260 4 d...

Страница 10: ...ation At stand by In storage At transport 372mm 478mm 290mm about 21kg A4 20ppm 16ppm 10sec 12sec 80sec Unavailable 600dpi 600 1200dpi True 600 1200dpi True 600 600dpi 4 steps 600 600dpi toner saving...

Страница 11: ...t 1 700pages black AOS about 1 200pages color ODA OEL about 1 700pages color OEL about 1 500pages black AOS about 1 000pages black AOS about 1 500pages color OEL about 1 000pages color OEL about 700pa...

Страница 12: ...font Japanese PS font Japan USB IF logo Windows logo Operation by UPS Hi Speed USB 64 120gsm 64 203gsm 64 105gsm 16 characters in 2 line Roman alphabet No paper size indicated 2 Green 1 dark amber 1 6...

Страница 13: ...olor P116 supports Hi Speed USB 2 Transmission Mode Hi speed 480Mbps 0 05 max 3 Power Control Self power device 1 5 1 2 USB Interface Connector and Cable 1 Connector Printer side B receptacle Upstream...

Страница 14: ...rint LLTD NetBEUI NetBIOS SMB 1 5 2 2 Network Interface Connector and Cable 1 Connector 100 BASE TX 10 BASE T automatic switch no simultaneous use Pin No Signals Signal Direction Functions 1 TXD FROM...

Страница 15: ...ectrified toner is adhered to the static latent image on the OPC drum by static electric ity and a visible image is formed on the OPC drum surface 4 Transcript A sheet of paper is put upon the OPC dru...

Страница 16: ...arge on the radiated portion of the OPC drum surface abates by intensity of the light and a static latent image is formed on the OPC drum surface 4 Development Adherethetonertothestaticlatentimageonth...

Страница 17: ...harge from the back side by the transcript roller When a high voltage is impressed on the transcript roller the electric charge generated by the transcript roller moves over to the paper surface at th...

Страница 18: ...ow temp Setting of Fusing Temperature 6 Fusing The toner image transferred on the paper is impressed with heat and pressure and is fused to the paper when the paper passes through the heat roller and...

Страница 19: ...erred and remaining on the OPC drum is scraped away by the drum cleaning blade and is collected in the waste toner area of the toner cartridge 8 Belt Cleaning The toner remaining on the transcript bel...

Страница 20: ...feeded by the manual feeder it is transported by the resist roller U Then the paper transported is developed into a toner image not yet fused on the paper through electronic photography process in the...

Страница 21: ...gure2 1 whilethesolenoidisonandtheresistmotorturnscounterclockwise asheetofpaperistransporteduntiltheIN1sensorison Whenthesolenoidison thepaper feeding roller operates 2 When the paper turns the IN1 s...

Страница 22: ...ts to operate The belt unit is composed of drums of each color above and the transport rollers immediately below them with the transport belt in between When a certain voltage is impressed the transpo...

Страница 23: ...p and down movements of the ID units are performed by the drive of the lift up motor 2 Figure 2 5 shows movements of each ID unit at the time of printing When the lift up motor turns clockwise the lif...

Страница 24: ...er fuses the toner image on the paper with heat and pressure 2 At the same time the output roller turns and sends out the paper 6 Cover Open Operation of Color Registration Sensor and Density Sensor 1...

Страница 25: ...ing this sensor Timing of automatic activation of color registration At the time of switching the power on At the time of closing the cover after opening it over 5 seconds When over 400 sheets are pri...

Страница 26: ...sensor shutter by MOTOR CLUTCH TEST of the maintenance utility If a malfunction is found replace the shutter unit BELT REFLEX ERR Confirmation 4 When the above is displayed confirm the cleaning state...

Страница 27: ...when the power is to be switched on When at least one of the 4 ID count values is almost new at the time when the power is to be switched on When the ID count value is over 500 after the previous work...

Страница 28: ...oner paper dust etc If stained wipe the surface neatly DENS SHUTTER ERR Confirmation 3 Confirm adequacy of the opening and shutting of the sensor shutter by MOTOR CLUTCH TEST of the maintenance utilit...

Страница 29: ...unter Principle After the image data is developed into 2 value data to enable printing using the printer the print dot number is counted by the LSI The amount of the toner used is counted from the abo...

Страница 30: ...ed by the Manual A fire may break out Do not insert a thing in the vent hole Electric shock fire or injury may occur Do not place a cup with water on the printer Electric shock or fire may occur Do no...

Страница 31: ...or TV When the printer is to be moved hold both ends of the printer This printer weighs about 21kg and should be lifted by 2 or more persons When to switch the power on or while printing do not come n...

Страница 32: ...Open the upper lid Take out accessories Remove the upper buffer material Take out the equipment This printer weighs about 21kg So lift it up with 2 or more persons Personal injuries may occur 32 d Col...

Страница 33: ...humidity Maximum Wet Bulb Temperature 25 C Be careful not to be bedewed When the printer is to be installed at a place where the humidity is less than 30 use a humidifier or a static electricity preve...

Страница 34: ...should be lifted by 2 or more persons Personal injuries may occur Printer main body d Color P116 Image Drum Cartridges with Starter Toner Cartridges 4 sets installed in the printer Explain to custome...

Страница 35: ...ssette 3 Press the open button and open the top cover Paper Cassette Open Button 4 Remove the stopper release orange color while pushing down the lever blue of the fuser unit in the direction of arrow...

Страница 36: ...e it more than 5 minutes under the room light Do not move the blue lever of the cartridge at this stage Starter Toner Cartridge Image Drum Cartridge 2 Place the image drum cartridge on a flat desk rem...

Страница 37: ...tion If the error message CHECK TONER CARTREGE stays permanently on the operator panel check to make sure that the levers of the toner cartridges have fully been moved in the direction of the arrow If...

Страница 38: ...of paper and arrange up down left and right properly 4 Make the printable side down and set the paper Note Place the paper in front of the paper cartridge Set the paper not to exceed mark of the pape...

Страница 39: ...ual Feed Opening 2 Conform the manual feeding guide to the size of the paper 3 Arrange the left and right of the paper Manual Feeding Guide Manual feeding opening Manual Feeding Guide 4 Make the print...

Страница 40: ...round the quick guide case and remove the covers of the Double faced adhesive tapes 2 places Double faced adhesive tapes 2 Paste the case to the printer Note Paste the case so as not to block the vent...

Страница 41: ...he place liable to be stepped on and do not put things on the electric cord Do not bundle up or tie up the electric cord Do not use the damaged electric cord Do not put many loads on one electric outl...

Страница 42: ...n the OFF O position 1 Insert the electric cord in the printer 2 Insert the plug in the outlet after connecting the earth cable with the earth cable terminal of the outlet Earth Terminal Earth Cable 2...

Страница 43: ...f additional memory of more than 256MB is recommended The slot for memory is one slot d Color P116 additional memory 256MB 512MB is interchangeable with the memory of other PDL C9650 C6150 C5950 C710...

Страница 44: ...should be lifted by 2 or more persons Personal injuries may occur Printer main body d Color P116 Image Drum Cartridges with Starter Toner Cartridges 4 sets installed in the printer Explain to custome...

Страница 45: ...rminal 1 Neutralize static electricity by letting the bag touch the metal part before taking out the memory from the bag 2 Pay attention to the direction of the memory There is a cut on the terminal p...

Страница 46: ...emory cover 1 Close the memory cover Confirm that it is firmly locked Install the belt unit 1 Hold the belt unit lever blue and install the belt unit 2 Turn the lock lever blue 2 in the direction of a...

Страница 47: ...5 4 Confirmation of recognition of optional items To check to see whether or not the optional items have been installed properly execute the Menu Map print by referring to 3 6 Menu Map print 1 Confir...

Страница 48: ...tes normally 1 Press the MENU key several times to cause INFORMATION MENU to be displayed 2 Press the ENTER key to cause PRINT MENU MAP EXECUTE to appear 3 Press the ENTER key The Menu Map print will...

Страница 49: ...ause INFORMATION MENU to be displayed 2 Press the ENTER Key to cause NETWORK EXECUTE to be displayed 3 Press the ENTER Key Or press the TEST switch which is at the side of network connector on the bac...

Страница 50: ...USB cable can be connected or removed with the switch of the computer and printer on switch off the power of the printer at this step in order to ensure installation of the printer driver and USB dri...

Страница 51: ...he power of the printer and computer Connect the computer and printer 1 Plug the Ethernet cable into the network interface connector of the printer 2 Plug the Ethernet cable into the hub Network Inter...

Страница 52: ...4 Label paper 1 The set up of the media type at the time of shipment from the factory is Light 2 Thickness and type of paper can be set up by the printer driver When they are set up by the printer dri...

Страница 53: ...lies and component units While those replacement procedures refer to the disassembling of parts follow the same procedures inversely for reassembling them The part numbers 1 2 etc employed in this man...

Страница 54: ...y Place of use Remarks Service Tools 1 2 3 4 5 6 7 9 No 2 200 Philips screwdriver Magnetized No 3 100 screwdriver No 5 200 screwdriver Digital multimeter Pliers E ring pliers Handy cleaner LED Head cl...

Страница 55: ...llustrated in the disassembly system diagram below 4 2 1 Left side cover 1 Open the top cover 2 Open the front cover 3 Remove a screw silver 1 four claws A and a claw B to detach the left side cover 2...

Страница 56: ...the top cover 2 Open the front cover 3 Remove a screw silver 1 four claws A and a claw B to detach the right side cover 2 Figure 4 2 2 Right side cover ClawB 1 2 ClawA Top cover Front cover 56 d Color...

Страница 57: ...ion 4 2 1 2 Remove the right side cover See Subsection 4 2 2 3 Remove two screws silver 1 4 As shown in the drawing put the flat blade screwdriver into a hole A to remove two claws A 5 Remove tow claw...

Страница 58: ...4 2 4 Front cover 1 Remove the Shaft Cover 1 and the stay 2 and then remove the Shaft Cover 3 and the Front Cover 4 Figure 4 2 4 Front cover 1 4 3 2 58 d Color P116 Service Manual Y110260 4...

Страница 59: ...6 Remove the plate shield front See Subsection 4 2 16 7 Remove a screw silver 1 8 Remove the TB3 PCB main board See Subsection 4 2 23 and then remove the head cable FFC and the RFID cable 9 Remove tw...

Страница 60: ...4 2 6 Top cover 1 Remove the top cover assembly See Subsection 4 2 5 2 Remove nine screws black 1 to remove the top cover 2 Figure 4 2 6 Top cover 2 1 9 60 d Color P116 Service Manual Y110260 4...

Страница 61: ...FC apply force in the direction of the arrow X as shown in Figure 2 Remove a hook A first and then a hook B to remove the LED assembly 1 3 Remove the spring 2 Figure 4 2 7 LED assembly LED assembly sp...

Страница 62: ...ee Subsection 4 2 7 3 Remove two screws silver 1 and all connectors to detach the LUM board RFID reader writer 2 4 Detach six claws A and two claws B engaging with the plate inner 3 to remove RFID ass...

Страница 63: ...on 4 2 2 4 Remove the plate shield front and cable See Subsection 4 2 16 5 Detach FFC which connects the control panel assembly with the control panel PCB 6 Remove four screws silver 1 to remove the c...

Страница 64: ...lever lock 3 4 Remove a spring 4 5 Remove nine claws C and the cover assembly OP 5 6 Remove the cover LCD 6 and lens LED 7 7 Remove two screws 9 M2 Tool No 1 and the button Key 8 to remove the WHP bo...

Страница 65: ...h the plate shield front See Subsection 4 2 16 7 Remove a connector 3 connecting to the feeder unit 2 from the TB3 board main board 8 Remove four screws silver 4 to remove the feeder unit 2 9 Remove c...

Страница 66: ...Open the top cover 2 Open the manual feeder 1 3 Hold both ends of the manual feeder 1 and pull it in the direction of the arrow to remove it Figure 4 2 12 Manual feeder unit 1 about 45 66 d Color P11...

Страница 67: ...Remove the right side cover See Subsection 4 2 2 3 Remove the rear cover See Subsection 4 2 3 4 Remove the supporting points of the face up tray 1 with a flat blade screwdriver Figure 4 2 13 Face up...

Страница 68: ...rear cover See Subsection 4 2 3 4 Remove the top cover assembly See Subsection 4 2 5 5 Remove the color registration assembly See Subsection 4 2 17 6 Detach two latches at the lower part of the guide...

Страница 69: ...2 and the guide eject upper 3 3 Detach a claw B three gear idle ejects 4 Remove the shaft assembly eject FD 5 and the shaft assembly eject FU 6 4 Remove the eject sensor 7 and the lever eject sensor 8...

Страница 70: ...4 2 16 Plate shield front 1 Remove three screws silver and remove the plate shield front 2 Figure 4 2 16 Plate shield front 1 2 Claw 70 d Color P116 Service Manual Y110260 4...

Страница 71: ...n remove the color registration assembly 4 3 Detach two supporting points to remove the frame shutter 5 4 Remove two screws silver 6 to remove the color registration sensor board 7 5 Remove a screw si...

Страница 72: ...ve the low voltage power supply See Subsection 4 2 22 8 Remove the TB3 board main board See Subsection 4 2 23 9 Remove two screws silver 1 to remove the plate heat 2 10 Remove latches of the gear lift...

Страница 73: ...Remove the cover plate 9 by sliding back the latch A 7 Remove the latch B to remove the Board PRS A and the spring contact B 7 2 8 4 3 5 6 1 7 0 C 9 A B 8 LatchB LatchA Toner sensor cable Front 3 4 5...

Страница 74: ...r See Subsection 4 2 18 12 Remove two screws silver 1 to remove the part A and the side plate R assembly 2 13 Remove a screw silver 3 to remove the plate lockout ID 4 14 Remove five screws silver 5 to...

Страница 75: ...Figure 4 2 20 Main motor Solenoid J P 3 4 5 A 1 5 1 9 6 2 B 5 0 F L N O M G D C I H E K 9 7 8 A A B Claw C Claw E Claw D Y110260 4 d Color P116 Service Manual 75...

Страница 76: ...er 2 and a screw black 3 and then remove seven claws B to detach the high voltage board 3 4 Remove a screw silver 4 to remove belt motor 6 Figure 4 2 21 Belt motor High voltage board Cover open switch...

Страница 77: ...C switch connector and the fuser interface connector can be removed 7 Remove the AC switch connector and the fuser interface connector and detach the low voltage power supply 2 8 Pull out a connector...

Страница 78: ...nectors connecting to the TB3 board main board 5 Remove the rear cover See Subsection 4 2 3 6 Remove the low voltage power supply See Subsection 4 2 22 7 Remove five screws silver 1 and two screws sil...

Страница 79: ...midstofadisassemblingjob However iflubricatingoilhasbeen wiped off supply the specified oil Lubricating work 1 Symbols and names of oils EM 30L MOLYKOTE EM 30L HP 300 MOLYKOTE HP 300 PM Pan Motor Oil...

Страница 80: ...A Gear Planet HP Stopper HP Gear Z24 50 HP The side of groove EM 30L Class C Gear tooth surface and end surface EM 30L Class C Shaft Hopping Gear bottom surface EM 30L Class C Ratch portion Hatching p...

Страница 81: ...ched areas portions shown in the figure below before assembly At both sides Fulcrum of rotation and side The application of grease protruding over on the paper carriage surface is not permitted Class...

Страница 82: ...ooth surface EM 30L Class F Apply MOLYKOTE EM 30L to the gear tooth surface EM 30L Class F Apply MOLYKOTE EM 30L to the end face EM 30L Class C Apply MOLYKOTE EM 30L to the end face EM 30L Class C Gea...

Страница 83: ...L to the hatched areas EM 30L Class A Class S OR Board PRS After palish the terminals to luster with BEMCOT M 3 Tetfa C 9300 is soaked cotton swab a little Class S and it coated on terminals 32 places...

Страница 84: ...ist L 7 43210301 Holder Assy Regist R Holder Regist L Apply MOLYKOTE EM 30L to the hatched areas EM 30L Class C Holder Regist R Apply MOLYKOTE EM 30L to the hatched areas EM 30L Class C 84 d Color P11...

Страница 85: ...as HP 300 Class C Cam Release Lever Release Not allowed to stain the area with grease Apply MOLYKOTE EM 30L to the sliding portions hatching portions EM 30L Class S The application of grease protrudin...

Страница 86: ...EM 30L Class C Gear Idle Exit Z19 Gear Idle Exit Z19 Gear Idle Exit Z21 Bearing Eject FD FU 2 points Apply MOLYKOTE EM 30L to the hatched areas EM 30L Class C Apply MOLYKOTE EM 30L to the hatched are...

Страница 87: ...ass C Apply MOLYKOTE EM 30L to the hatched areas EM 30L Class C Apply MOLYKOTE EM 30L to the hatched areas EM 30L Class C Apply MOLYKOTE EM 30L to the end face EM 30L Class C Apply areas to grease 4 p...

Страница 88: ...ring Torsion R Apply PM with a brush to the portion of the slot of solid coiling of this torsion spring 2 places Both Sides PM Class C Apply MOLYKOTE EM 30L to the hatched areas EM 30L Class C Plate A...

Страница 89: ...YKOTE EM 30L to the hatched area EM 30L Class C Guide R Guide L Apply MOLYKOTE EM 30L to the hatched area EM 30L Class C Bracket CL Assy Not applying grease to a part of a metal plate Bracket CL L Y11...

Страница 90: ...ve Z36 EM 30L Class C Bearing TR Belt Roller Transfer Frame Assy Belt Bearing GSB Gear Drive Z36 Apply MOLYKOTE EM 30L to all inside of Bearing TR Belt EM 30L Class A Apply MOLYKOTE EM 30L to all insi...

Страница 91: ...s S Polish the two terminals clean with fine grade wipers e g BEMCOT_M 3 or equivalent then put lubricant e g TETRA_C 9300 or equivalent on them B 44017501 Borad Assy PX742 PDL Y110260 4 d Color P116...

Страница 92: ...F W will be erased see section 7 4 4 Resets the EEPROM contents to the factory defaults After the settings have been changed the printer is automatically rebooted Certain special items are not initia...

Страница 93: ...ATN and ENG STATUS PRINT will not be displayed at all When the menu is dismissed after changing the setting the printer is restarted Pressing the ENTER key issues a command from CU to PU making the pr...

Страница 94: ...et to ENABLE on a printer for domestic market its operation is not guaranteed Activates the self diagnostic mode of the engine Function Item 1st Line Value 2nd Line DF Category Operations of the switc...

Страница 95: ...ication SWITCH SCAN Heater temperature MOTOR CLUTCH TEST Environmental temperature humidity indication TEST PRINT Indication of each voltage TR CH DB SB during printing REG ADJUST TEST Toner sensor DE...

Страница 96: ...age Development DB voltage Environmental level Noise detection count indication Toner K error Noise detection count indication Toner Y error Noise detection count indication Toner M error Noise detect...

Страница 97: ...01 FINE ADJ Y Y L DELTA M 04 FINE ADJ Y Y R DELTA M 07 FINE ADJ Y Y R DELTA C 01 FINE ADJ Y X L DELTA C 04 FINE ADJ Y X R DELTA C 07 FINE ADJ M Y L DENS K FINE ADJ M Y L DENS Y FINE ADJ M Y R DENS M...

Страница 98: ...nter Factory Shipping mode switching Check of Fuse status Engine parameter setup SWITCH SCAN MOTOR CLTCH TEST TEST PRINT REG ADJUST TEST DENS ADJ TEST CONSUMABLE STATUS PRINTER STATUS FACTORY MODE SET...

Страница 99: ...nlet sensors and switches 1 Activate the self diagnostic mode Level 1 press and hold down the MENU or MENU key until SWITCH SCAN appears in the upper line of the display section and then press the ENT...

Страница 100: ...or ID Up Down sensor ID motor Toner sensor K Toner sensor Y Toner sensor M Toner sensor C RFID antenna M RFID antenna C RFID antenna K RFID antenna Y Color registration sensor L Color registration sen...

Страница 101: ...xit Sns OUT 2 TONER SENS Toner K Sns H Blocked Reflected L Toner Y Sns Toner M Sns Toner C Sns 3 CVO UP_LU_FU Cover Upper H Close L Open 4 REG L R_OHP_WG Aligment Left Sns AD value H Aligment Right Sn...

Страница 102: ...for ten seconds See Figure 5 2 Note After the unit has been driven for ten seconds the status of Item 2 above is restored The unit is driven again when the corresponding switch is pressed again The cl...

Страница 103: ...driven with all the IDs Black yellow magenta cyan removed To be driven with all the IDs Black yellow magenta cyan removed Tray 1 hopping motor only is driven To be driven with Cassette 1 removed Hopp...

Страница 104: ...line Pressing the MENU key increments the set value and pressing the MENU key decrements it the set value finally displayed will be applied Pressing the BACK key defines the value and restores Item 2...

Страница 105: ...shifting the digit of the set value with the MENU key or MENU key press the ONLINE key The set value will be incremented Pressing the CANCEL key decrements it COLORsetup Pressing the ENTER key after...

Страница 106: ...s conducted with 100 of each color offset will take place To prevent this offset it will be necessary to make the print setup of each color as specified in 3 of Subsection 5 3 2 5 and to limit the col...

Страница 107: ...er the indication YTR MTR CTR and KTR denote the transfer voltage set values of the respective colors Unit KV Pressing the MENU key switches over the indication KR BLACK transfer roller resistance val...

Страница 108: ...ransfer voltage parameter VTR2 table ID No Unit HEX Pressing the MENU key switches over the indication TROFF BELT xxx TROFF Transfer OFF voltage setup table ID No Unit HEX BELT Belt temperature Unit C...

Страница 109: ...ne Pressing the MENU key increments the test result sequentially in the display Pressing the MENU key decrements the test result sequentially in the display Pressing the BACK key restores the status o...

Страница 110: ...the MENU key or MENU key until the intended item is displayed 3 Pressing the ENTER key executes the test of the item currently displayed on the panel DENS ADJ EXECUTE is executed 1 A density correctio...

Страница 111: ...play Pressing the MENU key decrements the test result sequentially in the display Pressing the BACK key restores the status of Item 2 3 Pressing the CANCEL key while the test is under way aborts the t...

Страница 112: ...T TR BELT UNIT K TONER FULL Y TONER FULL M TONER FULL C TONER FULL M WASTE TNR CNT C WASTE TNR CNT K STC MODE CNT Y STC MODE CNT M STC MODE CNT C STC MODE CNT K OVER RIDE CNT Y OVER RIDE CNT M OVER RI...

Страница 113: ...vel 1 mode and press and hold down the MENU key or MENU key until the following message appears 2 Pressing the ENTER key causes the following message to appear Press and hold down the MENU key or MENU...

Страница 114: ...e display section Pressing the MENU key increments the set value Pressing the MENU key decrements the set value 4 Pressing and holding down 3 sec the ENTER key while the value you want to set remains...

Страница 115: ...Denotes the default 5 3 12 Indication of LED head serial number This self diagnosis is practiced to check whether a downloaded LED head data matches the serial number of the actual LED head 1 Activat...

Страница 116: ...acity to the total capacity is displayed on the 2nd line The network is in initializing Displays that Flash memory is being formatted It is displayed it when Resident Option Flash memory not fomented...

Страница 117: ...Write Error 6 CU F W Mismatch Error It is shown that PU firmware has booted in Loader mode It displays when PU firmware returns 00 00 00 as a response of Leisus command VERSIONR 01 H version of PU fir...

Страница 118: ...r Waiting for data to follow A printer is printing Printing Demo Pages Printing Font Lists Printing Menu Maps Printing File Lists Printing Error Logs It is shown that a network setup is printing Colla...

Страница 119: ...printing has been suspended for a while due to high temperature of the drum or the printer is in a wait state to cope with heat at the time of switching narrow paper to wide paper A printer is in pow...

Страница 120: ...LED of ATTENTION in a case of LOWER TONER STOP is blinked and go back to the off line after the initializing process It is possible to operate untill TONER EMPTY by pressing ONLINE switch Moreover whe...

Страница 121: ...D Disable Attention LED is switched off Y M C K Notifies the fuser unit is near its life Moreover when set as NearLifeLED Disable Attention LED is switched off Notifies the belt unit is near its life...

Страница 122: ...nly in FactoryMode PU firmware does not notify this warning to CU firmware at the time of Shipping Mode Therefore this status does not occur in a user environment Density Adjustment Shutter Error 1 Er...

Страница 123: ...hipping Mode Therefore this status does not occur in a user environment Sensor calibration error This error does not occur in the user s environment because the PU firmware does not notify the CU firm...

Страница 124: ...e Therefore this status does not occur in a user environment n 2 Yellow 3 Magenta 4 Cyan 5 The LED head calibration data is missing or invalid Printing can be proceeded without calibrating light radia...

Страница 125: ...s that jobs have been cancelled because they are not permitted for printing Related to Job Account Stays displayed until the ON LINE key is pressed Notifies users that jobs have been cancelled because...

Страница 126: ...ced PCB to take over the previous F W revision and user settings that the user had been using to that point For this a maintenance member needs to check beforehand FW of the equipment Rewrite F W Comp...

Страница 127: ...CALL 105 Engine EEPROM Error is displayed on the LCD a 1 By using the PU board replacement function of the maintenance utility maintenance utility operation manual Section 2 4 1 1 1 PU board replaceme...

Страница 128: ...digits production year 2 digits sequence number 6 digits and revision number 2 digits PU serial number is a 10 digit number which is basically the same as SAP serial number except that it has no the...

Страница 129: ...image Pages Cyan drums Note Because of the EEPROM exchange engine control circuit board the life information of belt and ID etc has been cleared Please notice that there may appear some errors in the...

Страница 130: ...mode of printer is set to Auto if the user set it to Manual mode the density in use will be changed thus the density might appear strange Note This should be done only when the printer is at idle sta...

Страница 131: ...ld only be cleaned by using LED head cleaner LED head cleaner is provided with toner cartridge 6 REGULAR MAINTENANCE 6 1 Recommended substitutes It is recommended by our company that only heavy users...

Страница 132: ...Personal injuries may occur OPEN button 2 Press OPEN button and open the top cover LED head 3 Please use lens cleaner or soft tissue paper to wipe the lens surfaces 4 places of LED head gently Note Do...

Страница 133: ...please clean your paper feeding roller and pad 1 Draw out the paper cassette 2 Get the cloths wet and wring it out Then use the cloths or the LED lens cleaner to wipe paper feeding roller large and p...

Страница 134: ...ser unit is extremely hot Do not touch it Personal injuries may occur 3 Take out the image drum cartridge 1 Take out the 4 image drum cartridges and put them on a flat surface 2 Cover the 4 image drum...

Страница 135: ...ut the fuser unit 1 Pull the 2 blue lock levers of the fuser unit in the direction of arrows 2 Hold the handle of the fuser unit and take it out 5 Use LED lens cleaner soft cloths or tissue paper to w...

Страница 136: ...per specifications 4 Check to see if the drum cartridges are installed properly 7 3 Precautions when taking action on abnormal images 1 Do not bring your hand or any object in contact with the surface...

Страница 137: ...f no unit is specified by the driver Where the driver specifies a unit the unit is used for display Paper size displays in Custom mode width x length unit ex 210x297mm 8 5x11 0inch Paper feeding is re...

Страница 138: ...error in data reading writing or abnormal FLASH 3 OVERFLOW Downloading failure due to FLASH memory full at starting or during writing in a language file 4 MEMORYFULL Memory reservation failure 5 UNSUP...

Страница 139: ...tribution channel but the group of signature ID is proper OKI regional mismatch As probable missing to measure the amount of toner the printer notifies error status and stop printing Error 554 Y Error...

Страница 140: ...n compensation 4 This error is displayed and it stops The toner cartridge is not installed Error 610 Y Error 611 M Error 612 C Error 613 K Four following behavior is carried out by mode of operation 1...

Страница 141: ...C Error 563 K This is displayed until a user exchanges the image drum Notifies the fuser has reached its life This is the error displayed based on the counter to indicate that the fuser has reached i...

Страница 142: ...rocessing the NIC download data DLCODE 1 File size error 2 Check sum error 3 Invalid printer model number 4 Invalid module I F version 5 Invalid FAT version The printer is writing the NIC download dat...

Страница 143: ...completed shutdown processing A dew is formed Fatal Error is not available in national language A fatal error occurred For more information see attached service call error list Fatal Error is not avai...

Страница 144: ...On printers for domestic market only Is the error message displayed again Is RAM DIMM installed properly Does it restore by exchanging RAM DIMM Is a genuine RAM DIMM in use Is the RAM DIMM installed...

Страница 145: ...ecur Does the error recur Does the error recur Does the error recur Is the cable between main board ant the high voltage power supply unit correctly connected Isn t there defective contact point Repla...

Страница 146: ...es LED HEAD FUSE cut Does the error recur Does it has anything trouble with the detaching attaching of ID unit Does the error recur Is the ID unit installed correctly Does the error reoacur Does it re...

Страница 147: ...power supply again Replace TB3 board after check cable connection Reinstall the fuser after its connection connector is cleaned Turn on the power supply again Replace TB3 board after check the cable...

Страница 148: ...formed by the CU program Does the error recur RFID Reader Device error Does the error recur Check the cable connection between the ZAK board and TB3 board and turn on the power again Replace the fuser...

Страница 149: ...oes not rotate correctly Is the error message displayed when the power is turned on again The fuser unit does not rotate properly Does the error reoccur after power cycling Media is coiled to the fuse...

Страница 150: ...eeding 173 5 4 Transport jam occurred immediately after fuser is in position 174 6 Paper Exit Jam Error 382 175 6 1 Paper eject jam occurred immediately after turning on the printer 175 6 2 Paper ejec...

Страница 151: ...2 Toner sensor error 183 13 3 Defective mechanism error 184 14 Fuse Cut Error Error 150 155 184 14 1 Fuse cut errors 184 15 Dew Condensation Errors Error 123 185 15 1 Dew Condensation 185 16 RFID Rela...

Страница 152: ...ration panel board WHP PCB Check whether incompletely connection and oblique insertion of connector exist Disconnection check by the tester Confirm the coating peeling off by visual inspection Confirm...

Страница 153: ...the supplied voltage of the AC power supply Measurement of the supplied AC voltage Confirm the power supply setting of the equipment used Confirm the short plug of low voltage supply setting switch S...

Страница 154: ...tate check whether crackling sound sounds By visual inspection confirm whether the gear of each consumable is set in position Check whether layout of cord around cooling fan is poor and the cable may...

Страница 155: ...emove the foreign body 2 3 1 Locate the position with abnormal odor occurred 2 3 2 Check the condition of fuser Confirmation Items 2 4 Slow starting time Halogen lamp Expansion memory Confirmation Tas...

Страница 156: ...1 Jam release method 2 Jam release method 2 Jam release method 1 4 Jam release method 1 Reference J5 J6 J7 J10 J12 Corresponding sensor IN2 WR IN1 IN2 WR EXIT EXIT IN1 IN1 3 Error number and jam locat...

Страница 157: ...this time open and close the front cover then the error can be released If the rear end can be seen If the front end can be seen Paper eject part code 382 paper eject jam Draw the paper out slowly fro...

Страница 158: ...omes cool Possible to get burned 1 Raise the fuser lock lever two blue places in the direction of the arrow 2 Hold the handle and take the fuser out put it on a flat table 3 Draw the jammed paper out...

Страница 159: ...er please print the menu map section 3 6 and the white paper etc for several times because the unfixed toner may remain in the fuser Remove other jammed paper according to the following procedures whe...

Страница 160: ...cate Please handle with care Never expose the image drum cartridge to direct sunlight or very bright light more than 1500 lux Do not expose it to normal room light for more than 5 minutes 4 Carefully...

Страница 161: ...the direction of the arrow When the back end of paper can be seen Press the release lever in the direction of the arrow and carefully remove the jammed paper 5 Put the image drum cartridge back into p...

Страница 162: ...g cable with new one Replace the front sensor board MIP PCB with a new one Replace the connecting cable with a new one 3 1 1 Check paper feeding route condition 3 1 3 Check the electrical parts condit...

Страница 163: ...al of the right side in order to check whether the solenoid can be seen Check whether the parts that may disturb the operation of moving parts of the solenoid exist cable etc Check the cable connectio...

Страница 164: ...nce utility check whether the sensor signal has been normally detected Check the following signals of FSNS connector of main board TB3 PCB 2pin WR sensor 3pin entry sensor 2 Operate and adjust the sen...

Страница 165: ...ction check whether incompletely connection and oblique insertion of HOP connector of main board TB3 PCB or defective cable assembly exists Check whether wire gnawing occurred during assembly of equip...

Страница 166: ...er the sensor signal has been normally detected Check the following signals of FSNS connector of main board TB3 PCB 4pin WR sensor Operate and adjust the sensor lever in order to check the signal leve...

Страница 167: ...een 1pin FG SEVERAL M Between 2pin FG SEVERAL M Between 3pin FG SEVERAL M Between 4pin FG Pull the BELT connector of main board TB3 PCB out check the following data on the cable side SEVERAL M Between...

Страница 168: ...ween 1pin FG SEVERAL M Between 2pin FG SEVERAL M Between 3pin FG SEVERAL M Between 4pin FG Pull the IDUP connector of main board TB3 PCB out check the followings on the cable side SEVERAL M Between 1p...

Страница 169: ...M_Between 1pin FG SEVERAL M_Between 2pin FG SEVERAL M_Between 3pin FG SEVERAL M_Between 4pin FG Pull the IDUP connector of main board TB3 PCB out check the following data on the cable side SEVERAL M_B...

Страница 170: ...user has been mounted normally has the fuser been pressed to bottom Action at NG Replace the main board TB3 PCB with a new one Replace the fuser with a new one When trying to use a new fuser please ut...

Страница 171: ...the sensor lever in order to check the above signal level Check the power supply of 5V of CN2 connector of rear sensor relay board ZAK PCB 1pin 5V power supply 3pin 0VL Check whether FFC has been inse...

Страница 172: ...fuser motor operates normally Check whether load exists Check the cable connection By visual inspection please check whether incompletely connection and oblique insertion of HEAT connector of main boa...

Страница 173: ...ad exists Action at NG Replace the main board TB3 PCB or fuser motor or fuser with new one When trying to use a new fuser please utilize the fuse keep mode of the maintenance utility See Note on page...

Страница 174: ...r loading inside tray is compatible with specified paper size Check whether there is something abnormal about the form of sensor lever and its movement Action at NG If paper jam reoccurred after remov...

Страница 175: ...ce utility Action at NG Replace the ID unit or right and left side plate with new one When trying to use a new ID unit please be careful not to break the fuse with jig inside the ID unit Please refer...

Страница 176: ...nce value Fuser The upper thermistor may be installed out of position is the measured temperature lowered Remove the heater cover by visual inspection check whether bending of sensor occurs If the low...

Страница 177: ...pin 0VP Action at NG Reconnect the connector Correct the wiring route Replace the FAN with a new one Replace the main board TB3 with a new one Replace the low voltage power supply 10 1 1 Cable connect...

Страница 178: ...mation Tasks Check whether the specified Media Weight is correct Action at NG Correct the Media Weight 11 2 1 Media Media Weight setting Confirmation Items 7 4 2 12 LED head is not recognized Error 13...

Страница 179: ...toner sensor get dirty from toner By using the switch scanning test function of the maintenance utility check whether the sensor is normal Check whether the SCAN condition is changed with a white pape...

Страница 180: ...the motor operation Confirmation Items 7 4 2 14 Fuse Cut Error Error 150 155 14 1 Fuse cut errors FFC connected with main board TB3 PCB and toner sensor board PRE PCB Main board TB3 PCB Confirmation T...

Страница 181: ...l inspection check whether peeling off of coating occurs Is environment temperature changed from low to high in a short time For example move from cold storage area to office environment Action at NG...

Страница 182: ...ror Error 610 613 16 1 A toner cartridge not installed Confirmation Tasks Check the status monitor for error details Error 554 557 614 617 620 623 Action at NG Replace with a usable genuine spare tone...

Страница 183: ...r to Figure 7 2 E 192 5 1 Vertical cyclic print trouble 192 6 Color drift is wide 193 6 1 ADJUSTING COLOR REGISTRATION is shown only a short time 193 6 2 Although REG ADJUST TEST of the engine mainten...

Страница 184: ...contacted with contacting ASSY Please refer to Figure 7 3 Try to move the ID unit in and out by hand check whether ID unit can go down to correct down position without abnormal load If paper can be e...

Страница 185: ...159 Try to use waste media to repeat the empty print for offset toner till print can be normally performed Or replace the fuser with a new one When trying to use a new fuser please utilize the fuse k...

Страница 186: ...ly contacted with left and right side plate By visual inspection check whether the high voltage terminals of ID unit are normally contacted with contacting ASSY Please refer to Figure 7 3 Action at NG...

Страница 187: ...use with jig inside the ID unit Please refer to page 159 4 1 1 ID unit condition Confirmation Items 4 2 Thin vertical lines without color See Figure 7 2 F LED head Feeding route Confirmation Tasks Doe...

Страница 188: ...period is 31 42mm Check whether the period is 79 3mm Check whether the period is 75 4mm Check whether the period is 50 27mm Check whether the period is 43 98mm Action at NG Exchange the ID unit Excha...

Страница 189: ...her the shutter operates normally Action at NG Clean the sensor Replace the shutter with a new one Replace the main board TB3 PCB Replace the color difference sensor board PRE PCB Replace the toner ca...

Страница 190: ...cting ASSY Please refer to Figure 7 3 When high voltage probe is used as maintenance tool please open the left cover and check the CH output from solder side of high voltage board by high voltage prob...

Страница 191: ...ulsive initialization If Flash compulsive initialization is performed the following data would be deleted and the network would not be available NIC F W WebPage data Demo page data for OEM OEM It is n...

Страница 192: ...address Subnet mask Gateway address Send the Ping command from PC to printer and check whether the response is correct Check the setting items of OKIPR utility Set windows NT 2000 XP standard LPR port...

Страница 193: ...5V Fuse list and location Maker name Model name Figure NO Rated current Rated voltage F4 LITTEL 0494 001NR 5402212S0102 1 24V F501 LITTEL 0494 003NR 5402212S0302 3A 5V F1 WICKMAN or LITTEL 1 3821200...

Страница 194: ...ic Resistance value ID motor Transport belt motor Red Blue Yellow Brown Between pin 1 and pin 2 3 5 Between pin 3 and pin 4 3 5 or Between pin 1 and pin 2 4 4 Between pin 3 and pin 4 4 4 or Between pi...

Страница 195: ...pin 1 and pin 3 7 Between pin 2 and pin 4 7 Between pin 1 and pin 2 3 5 Between pin 3 and pin 4 3 5 or Between pin 1 and pin 2 4 4 Between pin 3 and pin 4 4 4 or Between pin 1 and pin 2 4 5 Between pi...

Страница 196: ...4 7k 979 2k 0 200 C Between pin 11 and pin 12 Open 7 1 2 3 5 6 8 9 4 10 11 12 1 6 7 12 Unit Circuit diagram configuration Part schematic Resistance value Fuser unit Fuse Frame thermally sensitive resi...

Страница 197: ...RM18 RM21 RM12 RM11 RM10 RM9 CIF2 RM7 RM8 RM13 RM6 RM14 RM15 R46 R30 RM29 R102 R111 C138 C127 R139 R113 R114 R115 R116 C124 C143 C155 C195 R194 DLMODE 4 1 2 3 USB C119 OSCLAN1 IGTD1 IC9 IC8 R100 R86...

Страница 198: ...C620 C600 C601 C584 C590 C569 C558 C549 C559 C560 C585 C574 C575 C576 C577 C578 C602 C653 C664 C702 C699 C698 R652 R649 R514 C637 C636 C652 R637 R623 R622 R621 R636 R517 R558 C529 R520 R519 C518 R546...

Страница 199: ...C 1E 1 10 IN2 WR 5 1 CN IN1 C502 C504 R502 C503 R501 CN2 J1 1 A K REGSNSL C E CN4 CN1 J2 J3 1 CP1 J4 10 17 1 3 A 5 1 CN3 K REGSNSL C E 4 Front sensor circuit board MIP PCB Component side Solder side 5...

Страница 200: ...LZ01 L203 R212 Q203 TP3 C32 R9 R213 R100 C100 R101 R104 R103 R108 R107 D200 C209 Q202 Q201 R207 R208 C208 C210 R209 R211 R212 FB2 TP2 R210 TP4 R204 C204 L200 L202 C205 C201 C7 F1 C8 C5 IC1 R2 C10 C12...

Страница 201: ...J113 C106 J120 R105 R104 R204 R137 Q101 D211 J105 D210 J108 J103 J112 J111 J115 J117 IC201 IC101 J15 PC1 PC4 PC2 L201 CN101 1 D111 D110 D103 VR201 J110 J127 C203 J128 J9 R17 D4 T1 PC5 R252 BEA101 BEA...

Страница 202: ...0 C110 J109 R111 R112 C204 R206 R203 R207 C206 R119 R201 R202 C13 J124 D45 R46 R45 C11 C10 C15 R5 R11 D42 D41 R41 R42 R43 R46 D43 Q43 R4 C14 C16 R49 C40 D44 R51 C52 R3 R222 C220 C205 R120 R101 R214 R2...

Страница 203: ...302 K_Q301 K_R309 Y_R314 K_R303 K_D303 K_ZD302 K_R318 K_R329 K_VR301 F1 F2 R38 R39 R36 R32 R35 J16 R29 R28 R27 K_R326 K_Q305 K_R320 M_R308 M_R301 C_R308 C18 R47 R716 D103 Q11 C21 IC5 R23 C17 C15 C8 M_...

Страница 204: ...n body of device Contacts ID unit ID unit side LED PCB CUR PCB Contacts Toner Low sensor PCB PRS PCB Fuse Main PCB TB3 PCB Transfer belt unit For consumables Transfer belt unit Contacts Fuse Contacts...

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