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General Safety Rules (Cont.)

31. Keep the immediate area clean. Do not allow the floor to become slippery or

covered with dust or obstacles. Dust that accumulates in the work area is a

hazard that can cause you to fall or slip against the machine or its controls.

32. Employees should be required to report to their supervisors any hazardous

condition of the machine or in the immediate area.

Specifications 

MODEL 

5230 

5235 

Max. Working Width 

18” (457mm) 

24” (610mm) 

Max. Working Thickness 

4 51/64” (120mm) 

8” (200mm) 

Max. Working Length 

12” (300mm) 

12” (300mm) 

Composition Of Knives 

Solid Carbide 

Solid Carbide 

Knife Style 

30mm x 12mm x 1.5T 

30mm x 12mm x 1.5T 

Cutterhead Speed 

4600 RPM 

4600RPM 

Feeding Speed 

20’ – 60’/min 

20’ – 95’/min 

Upper Cutterhead Motor 

20HP 

25HP 

Bottom Cutterhead Motor 

15HP 

25HP 

Feed Drive Motor 

2, 3HP 

7.5HP 

Elevation Drive Motor 

1HP 

1HP 

Machine Dimensions 

L2520xW1400xH1600mm 

L2730xW1700xH1700mm 

Packing Dimensions 

L2650xW1550xH1800mm 

L2950xW1850xH1830mm 

N.W. / G.W. 

6,614/7,385 lbs 

8,818/9,700 lbs 

CFM Dust Requirement 

3500 CFM 

4200 CFM 

Содержание 5235

Страница 1: ...5235 24 Jointer Planer Owner s Manual Oliver Machinery M 5235 1 2018 Seattle WA Copyright 2003 2018 info olivermachinery net www olivermachinery net...

Страница 2: ......

Страница 3: ...se abuse negligence accidents unauthorized repairs alterations lack of maintenance acts of nature or items that would normally be consumed or require replacement due to normal wear In no event shall O...

Страница 4: ...per Portion Of The Machine 13 Setting The Size 14 Setting The Front Fence 15 Adjusting The Feed Chain 16 Machine Features 17 18 Adjusting The Feed Rollers 19 20 Adjusting The Tension 19 Adjusting The...

Страница 5: ...dvice from a supervisor or other qualified person 3 The machine should be disconnected from the power source before performing maintenance or adjustments ot the internal mechanisms or when making repa...

Страница 6: ...ave the machine running unattended 14 The employer is responsible for selecting competent and qualified employees 15 The employer must make sure that employees study and utilize this safety informatio...

Страница 7: ...g sleeves neckties etc should not be worn 24 Do not wear gloves or other hand covering articles around moving machinery 25 Cover long hair with a hair net or cap 26 Protective guards and shields must...

Страница 8: ...5235 Max Working Width 18 457mm 24 610mm Max Working Thickness 4 51 64 120mm 8 200mm Max Working Length 12 300mm 12 300mm Composition Of Knives Solid Carbide Solid Carbide Knife Style 30mm x 12mm x 1...

Страница 9: ...ensions are 5230 L2650 x W1550 x H1800 mm 5235 L2950 x W1850 x H1830 mm While in the packing crate the machine should be lifted and moved by a forklift Attention should be paid to the balance of the m...

Страница 10: ...ng 3 Secure all movable parts of the machine and remove movable accessories before moving 4 The transportation should be done only by trained and qualified personnel 5 Keep all other people away from...

Страница 11: ...ow the safe feeding and removal of workpieces from the machine The ground should be flat and rigid enough to support the machine it is not necessary to bolt the machine to the ground Place steel plate...

Страница 12: ...necting or disconnecting power or performing any maintenance or inspection work always switch this device to the OFF position and lock it to prevent accidental starting After the power has been connec...

Страница 13: ...d feed conveyor running The machine is then ready to start planning The feed conveyor can only be started when the lower and upper spindles are running If the upper or lower spindles stop running the...

Страница 14: ...achine are located at the lower front side of the machine A hand wheel is located below the elevation buttons for fine adjustment of the working thickness of the workpiece A hand wheel located under t...

Страница 15: ...e the elevation buttons and micrometric adjustment hand wheel to move the upper portion of the machine so that the upper planning amount is set The total amount to be planed will be read on the thickn...

Страница 16: ...ecome clogged and damaged There is a fence at the infeed side to prevent workpieces from being fed in such a way that too much material would be removed at one time The upper portion of the machine sh...

Страница 17: ...ng and excess noise during workpiece feed Tighten the screws to increase tightness To adjust the pressure loosen the fixing lever on the eccentric board and move the eccentric board up or down to obta...

Страница 18: ...l cabinet 7 Infeed table 8 Infeed table elevation hand wheel 9 Spike conveyor feed chain 10 Lower cutterhead thickness gauge 11 Thickness gauge 12 Micrometric elevation adjustment hand wheel 13 Elevat...

Страница 19: ...18 15 9 16 14 13 12 10 11 8 7 6 5 4 1 2 3 17 18...

Страница 20: ...steel rollers on the bottom the top rollers are pressure rollers and keep the workpiece from jumping during feed To adjust the tension of the rollers adjust the pressure screws and nuts located at ei...

Страница 21: ...sults the lower roller should be adjusted so that the top of the roller extends 0 55mm over the table The roller should always be parallel with the table To Adjust the roller turn the screws on the si...

Страница 22: ...a workpiece onto the feed bed under the front and rear pressure plates To adjust the rear pressure plate turn the screws located at the side of each pressure plate See figure below The pressing keys...

Страница 23: ...r and belt On the front of the machine swing the cutterhead support tray to perpendicular position and fix it in place with the lock lever Pull the cutterhead out of the machine and fix the cutterhead...

Страница 24: ...cutterhead is not parallel to the table and needs to be adjusted Open the front door and access the lower cutterhead Prevent the cutterhead from rotating by fixing the lock pin Loosen the fix screw as...

Страница 25: ...upper cutterhead open the rear door and access the elevation rod for the upper portion of the machine See figure Loosen the three scres that are located at the connection point of the rod and vertical...

Страница 26: ...ettings shown in the table below Turning the selector knob clockwise increases feed speed turning it counterclockwise decreases feed speed WARNING Do not change the feed speed when the machine is not...

Страница 27: ...unt on the keypad and press the SET key for 2 3 seconds Press the START key to have the machine automatically move to the desired thickness The UNIT key will switch the setting to inches mm or Chinese...

Страница 28: ...nt Oil No RW 68 2 liters with digital control setting Automatic lubrication of 3 seconds every 3 minutes or 3 seconds every 2 minutes depending on feed speed 02 Gear box Oil must be replaced 400 hours...

Страница 29: ...6 Grease EP2 Transmitting gear box Worm gear Snazzy VG 220 HLP 90 Shell OMala VG 460 3 Standard Accessories List and Applications No Part Quantity 01 Tool kit 1 set 02 Shims plate 8 pieces 03 Tool gau...

Страница 30: ...e angle of the cutting knife 42 while grinding the knife c The bottom cutting knife spindle must be wiped clean and lubricated before the spindle may be drawn out 6 Recommendation for Dust Collection...

Страница 31: ...ntenance work B Disconnect the power from the hand operated power disconnection device before starting maintenance work C Be sure to check that all personnel are clear of the movable guards before rec...

Страница 32: ...r G Place the roller unit on the wood block in its mounted position H Lower the upper portion onto the roller unit and adjust to proper position then affix with screw I Secure the roller unit verify e...

Страница 33: ...t front and rear end 6 Incorrect position of outfeed rollers 1 Adjust feed conveyor tension 2 Adjust table roller position 3 Reduce cutting load 4 Reduce feed speed 5 Do not feed such workpieces 6 Adj...

Страница 34: ......

Страница 35: ...Fix Plate Lock Screw 2 17 Upper Belt Guard Lock Screw 1 18 Washer 4 19 Upper Belt Guard lOck Screw 1 20 Upper Belt Guard 1 21 Upper Belt Guard Lock Screw 2 22 Disk Washer 2 23 Spring 1 24 Nut 2 25 Upp...

Страница 36: ...feed Fence Lock Screw 2 41 Washer 4 42 Screw 4 43 Upper Cutterhead Drive Motor 1 44 Hard Washer 4 45 S Washer 4 46 Nut 4 47 Upper Motor Pulley 1 48 Fix Collar 1 49 Hard Washer 1 50 S Washer 1 51 Screw...

Страница 37: ...J _Y w iJ w w f...

Страница 38: ...crew 6 16 Guide Rail 2 17 Feed Chain 2 18 Rear Eccentric Shaft 1 19 Sproket Wheel 2 20 Chain 1 21 Chain Tension Adjustment Screw 1 22 Lower Guide Rail 2 23 Front Eccentric Shaft 1 24 Sprocket Wheel Se...

Страница 39: ...de Rail Fix Screw 6 44 Eccentric Shaft Support 4 45 Washer 8 46 Eccentric Shaft Lock Screw 8 47 Eccentric Shaft Fix Plate 4 48 S Washer 8 49 Screw 8 50 Spike Plate Thick 50 51 Spike Plate Thin 50 52 S...

Страница 40: ...I w I ri J I X I y w cS l c n 0 D I I I I I I I I I I I I...

Страница 41: ...cket Wheel Coupling 1 16 Coupling Cover 1 17 Coupling Cover lock Screw 4 18 Bearig Plate 2 19 Flanged Bearing 2 20 S Washer 4 21 Bearing Lock Screw 4 22 Key 1 23 Connecting Shaft 1 24 Bushing 1 25 Inn...

Страница 42: ...39 Washer 8 40 Universal Joint Lock Screw 8 41 Gear Reducer Protection Screen 1 42 S Washer 5 43 Protection Screen Lock Screw 5 44 Pulley Connecting Screw 1 45 Pulley With Protect Guard 1 46 Timing B...

Страница 43: ...I I I I C _ t en _ 7 0 J a f 1 r I I I I I I I I I...

Страница 44: ...ouble Round End Key 10 10 40 1 12 Nut 1 13 Bearing Cap 1 14 Bearing Cap Lock Screw 3 15 S Washer 4 16 Bearing Housing Lock Screw 4 17 Knife Spring 8 18 Knife Spring 4 19 Gib 4 20 Knife Lock Screw 40 2...

Страница 45: ...escription Quantity UPPER CUTTERHEAD 37 Front Pressure Plate 18 38 Spring Tension Adjustment Nut 18 39 Spring Lock Screw 18 40 Lock Screw 2 41 Nut 2 42 Front Pressure Plate Position Adjustment Screw 2...

Страница 46: ...c w 0 ru 0 tJ1 ml w I ll...

Страница 47: ...Upper Roller Smotth 1 13 Key 2 14 Bushing 2 15 Upper Roller Coarse 1 16 Spring 72 17 Roller Spring Plug 72 18 Roller Clamp 24 19 Clamp Nut 2 20 Roller Bracket 2 21 Clamp Nut 1 22 Shaft Connector 2 23...

Страница 48: ..._ J1 ___ I Io o I i I i i ffi I Wru I J 0 I 8 111...

Страница 49: ...her 4 16 Elevationg Connection Shaft Cover 1 17 Screw 2 18 Quick Setter Fix Plate 1 19 Lock Screw 2 20 Fix Plate Lock Nut 1 21 Quick Setter Fix Plate 1 22 Lower Cutterhead Fix Bracket 1 23 S Washer 4...

Страница 50: ...List Index Description Quantity MACHINE FRAME ASSEMBLY 39 WSWasher 2 40 Screw 2 41 Lower Dust Hood Connector 1 42 Screw 3 43 Rear Elevation Screw Guard 2 44 Lower Cuttehread Belt Guard 1 45 Belt Guard...

Страница 51: ......

Страница 52: ...crew 24 14 Screw 16 15 Connector Shaft 2 16 Key 6 17 Connector 3 holes 6 18 90 Direction Changer 2 19 S Washer 8 20 Screw 8 21 Elevation Gear Box 2 22 S Washer 12 23 Screw 12 24 Connector Shaft 1 25 E...

Страница 53: ...5235 Parts s List Index Description Quantity ELEVATION MECHANISM 39 Screw 16 40 Nut 4 41 S Washer 16 42 Screw 16 43 Digital Rearout Sensor 1 44 Sensor Fix Plate 1 45 S Washer 2 46 Screw 2...

Страница 54: ...I I I I rnimo I i f J...

Страница 55: ...Nut 0 11 Rear Table Lock Screw 0 12 Rear Table Lock Screw 0 13 S Washer 7 14 Steel Plate Lock Screw 7 15 Bearing Housing Lock Screw 6 16 Bearing Housing 6 17 Bearing 6 18 Bearing Clamp 4 19 Bearing Ca...

Страница 56: ...30 L tl I l i I h I vi I I 34 1 35 36...

Страница 57: ...wer Cutterhead 1 11 Thickness Indicator 1 12 S Washer 2 13 Thickness Indicator Screw 2 14 Screw Support 1 15 S Washer 2 16 Screw Support Lock Nut 2 17 Screw 2 18 Nut 2 19 Nut 1 20 Screw 1 21 Key 1 22...

Страница 58: ...rt B r I I I v I I A 0 r r I V r_jJ _ I I I I I I I I __ L__j___ I I 7 r I j I I I a...

Страница 59: ...Screw 3 10 Bushing 1 11 Pulley 1 12 Nut 2 13 Belt 3 14 Bearing 6309V 1 15 Nut 1 16 Bearing Cap 1 17 Bearing Cap Lock Screw 3 18 Spring 1 19 Knob 1 20 Knife Spring 8 21 knife Spring 4 22 Gib 4 23 Knif...

Страница 60: ..._ 1U W J 1 CP...

Страница 61: ...0 Gib 1 11 Nut 4 12 Screw 4 13 Nut 1 14 Screw 1 15 Key 1 16 Thrust Bearing 4 17 Lower Slide Set Screw 4 18 Lower Slide 1 19 Slide Pad 2 20 Hard Washer 2 21 Screw 2 22 Gear 1 23 Gear 1 24 Screw 2 25 Bu...

Страница 62: ......

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