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Unit with the floor-type
(NJ-80) NEJIKURA installed

Unit with the tower-type
(T-510) NEJIKURA installed

Do not allow screws hide the top surface of the rail groove.
(The screws must be positioned about 2 to 3 mm lower than
the top surface of the groove.)

5. Getting the Feeder into Motion
5.1  Supply of Screws

Loading the feeder with too many screws could adversely affect their
alignment and transfer.
The approximate maximum supply of screws is illustrated in the figure
at right.  Consult this figure in loading screws.
• Turn the power switch on, then off to move the scooping plate to the

lower  limit position.

• Load screws to a position about 2 to 3 mm lower than the top surface

of the rail groove.  Check to make sure that the top surface of the rail
groove is not hidden by the screws.

• Adjust the supply of screws by observing the behavior of the feeder in

operation.

This feeder comes with an overload protection circuit.
The protection circuit trips when the moving parts of the feeder are
overloaded, as by screws being stuck in the moving parts or too many
screws being put in the scooping chamber.

Actuation of the overload protection circuit

If the moving parts of the feeder are overloaded, the drive motor
reverses for a predetermined period of time and then returns to
forwarding.  W hen the overload imposed on the moving parts of the
feeder no longer exists during reversing, the drive motor returns to
normal forwarding.  If the overload imposed on the moving parts of the
feeder persists during reversing, the drive motor reruns the sequence
of reversing, forwarding, reversing, forwarding and so forth for a
predetermined period of time before it is powered off.  The cutting disc
continues operating, though.
Thus explained, if the drive motor is powered off, turn off the power
switch and remove the overload imposed on the moving parts of the
feeder.  For example, if you have put too many screws in the scooping
chamber, correct the supply of screws.  If screws or any other objects
are stuck in the moving parts of the feeder, remove them.
After the overload has been removed, turn on the power switch to put
the feeder back into operation (power-on reset).
• A screw stock option, NEJIKURA is available which loads screws

automatically to maintain a metered count of screws to be loaded.
Please check us if you need this option.

– 8 –

Содержание FM-36 Series

Страница 1: ...FM 36 Automatic Volumetric Screw Feeder ORK Feeder Instruction Manual Please read this manual before using the product FMMAE01...

Страница 2: ...2...

Страница 3: ...pter 1 pc Allen wrench 1 pc Screwdriver 1 pc Before using your product please read this manual carefully to get the bets out of the product 2 Operating Tips Installation Location Install the feeder in...

Страница 4: ...ding them Foreign Matters Do not insert fingertips or foreign matters into the scoop chamber clearance and hole while the feeder is in operation You might suffer physical injury Do not put any screws...

Страница 5: ...e feeder Unload screws from the unloading port and move all screws from the rail to the scooping chamber ejecting them from the chamber See the illustrations below in ejecting screws Use maximum care...

Страница 6: ...mber Scooping chamber cover Pit guide assembly Rail assembly Cutting disc Front cover Shutter installed in front of the passage plate Scooping plate Brush Timer trimmer DC jack Scooping plate Scooping...

Страница 7: ...ships factory adjusted to handle pan head screws If the feeder requires adjustment to meet the kind of screw to use make the following checks and adjustments beforehand Brush check and adjustment Pass...

Страница 8: ...ws being put in the scooping chamber Actuation of the overload protection circuit If the moving parts of the feeder are overloaded the drive motor reverses for a predetermined period of time and then...

Страница 9: ...cooping plate moves up and down for a predetermined period of time and then stops Manipulate the unloading lever to start the feeder When a preset count of screws has accumulated at the unloading port...

Страница 10: ...r Shows the total of preset counts of screws Increments each time a preset count of screws are accumulated at the unloading port Each time the count of screws has accumulated at the unloading port the...

Страница 11: ...later the buzzer sounds again with the corresponding digit in the preset count indicator blinking Press the PRE SET button once momentarily while the digit is blinking to change that digit If you do...

Страница 12: ...h roughly level as shown at right Check that the tip of the brush rubs on the head of the working screw placed in the rail groove The alignment and transfer of screws would be adversely affected if th...

Страница 13: ...lel clearance between the retaining plate and the rail Ensure that the clearance in the rear of the feeder is not smaller than that in the front of the feeder When the adjustment is complete verify co...

Страница 14: ...The signal line is housed inside the feeder To use the signal line lead it outside through the grommet in the rear of the cover Purple line Signal line conducting when the LED lights up Gray line Com...

Страница 15: ...mbly to front The rail should require replacement if its rail groove is soiled or flawed to impair its successful use If the rail assembly has been removed from the feeder it is necessary to make posi...

Страница 16: ...the brush assembly reverse the removal procedure When the reassembly is completed check to make sure that the front of the plastic part of the brush won t the passage plate when the brush assembly op...

Страница 17: ...use When using screws of different nominal diameters replace the passage pates for both the rail assembly and the cutting disc assembly The rail assembly can be removed after the cutting disc assembly...

Страница 18: ...overload protective circuit tripped AC adapter failure Screws having a larger nominal diameter than specified have been loaded or screws of different nominal diameters were present The supply of scre...

Страница 19: ...Putting an appropriate supply of screws in the scooping chamber could fix the problem Remove unusual screws and then adjust the passage plate Remove the screws in an unusual posture Follow the instruc...

Страница 20: ...iameter of the rail have been loaded Dust and oils have attached to the rail The rail is not vibrating due to screws stuck in clearances for example Exhausted motor Poorly adjusted passage plate Too m...

Страница 21: ...the unloading port The unloading lever has not been pressed firmly Adjust the retaining plate position Adjust the groove position of the rail and the cutting disc Turn the power switch off then back o...

Страница 22: ...ort 8 9 Screws have fallen into the inside of the feeder 8 10 The feeder gets noisier than before Improperly adjusted timer trimmer Moving parts are undergreased Readjust thetimer trimmer Shake off th...

Страница 23: ...y model number Cutting disc model number Passage plate model number Available screw table Working screw length range mm Screw head shape Pan head Sems Double sems Washer head Self binding Truss head F...

Страница 24: ...n before the warranty period expires 1 Failures caused by improper handling 2 Failures resulting from product modifications or unauthorized repairs 3 Failures caused by acts of God such as natural dis...

Страница 25: ...25...

Страница 26: ...OHTAKE ROOT KOGYO CO LTD...

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