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Mounting Instructions

Öhlins shock absorber kit HO 519 for Honda Hornet 600

© Öhlins Racing AB. All rights reserved. Any reprinting or unauthorized use without the

written permission of Öhlins Racing AB is prohibited. Printed in Sweden.

Öhlins shock absorber 46 HRCS

Your Öhlins shock absorber type 46 HRCS
features the following adjusters:

Compression damping adjuster

Adjustments are made on top of the reservoir.

Rebound damping adjuster

Adjuster wheel on the piston shaft above the end
bracket.

Spring pre-load adjuster

Adjustments are made by turning the rings with
the c-spanner. Clockwise for harder adjustment,
counter clockwise too release the pre-load.

NOTE!

When delivered the Öhlins shock absorber is
dialed to recommended settings for the specific
brand and make of the vehicle. If you have
changed the settings, check like this:

The adjusters have a normal right hand thread. Turn
the damping adjusters clockwise to fully closed (pos.
zero [0]). Turn counter clockwise to open and count
the clicks until you reach the recommended number
of clicks. See Setup data at last page.

CAUTION!

Do not use too much force, delicate sealing sur-
faces can be damaged.

Rebound
damping
adjuster

Compression
damping
aduster.

Spring
pre-load
adjuster

Öhlins Racing AB, Box 722, S-194 27 Upplands Väsby, Sweden.

Phone +46 8 590 025 00. Fax +46 8 590 025 80.

www.ohlins.com

Part No. HO 519. Issued 05 06 08

Checking sag and ride height

Front suspension

F1. Bike on a stand with the

suspension fully extended

= ............

F2. Bike on the ground without rider = ............

F3. Bike on the ground with rider

= ............

Free sag

F1 - F2 = ............

Ride height

F1 - F3 = ............

Rear suspension

R1.Bike on a stand with the

suspension fully extended

= ............

R2.Bike on the ground without rider = ........... .

R3.Bike on the ground with rider

= ............

Free sag

R1 - R2 = ............

Ride height

R1 - R3 = ............

Bike on a stand.

F1

R1

Bike on the ground.

F2

R2

Bike with rider on.

F3

R3

Setup data

Shock absorber length

304 mm

Shock absorber stroke

54 mm

Spring pre-load

12 mm

Rebound damping adjuster

16 clicks

Compression damping adjuster

10 clicks

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