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M o u n t i n g   I n s t r u c t i o n s

Öhlins front fork kit FGHO 691

for HONDA CR 125/ 250, CRF 250/ 450 2006

Kit Contents

Before installing this front fork kit, please 
check the contents of the kit, listed below. 
If any part is missing, please contact your 
Öhlins dealer.

Öhlins Racing AB, Box 722, S-194 27 Upplands Väsby, Sweden.

Phone +46 8 590 025 00. Fax +46 8 590 025 80.

www.ohlins.com

FGHO 691 - Issued 2005

 12 29

© Öhlins Racing AB. All rights reserved. Any reprinting or 

unauthorized use without the written permission of Öhlins 

Racing AB is prohibited. Printed in Sweden.

Front fork 48MXF               FGHO691 (1 pair)
Tool for End Cap  

01873-01 (1)

Spring 43.6/467/3.9 

02428-39 (2)

Spring 43.6/467/4.5 

02428-45 (2)

Preload tube 20 mm MX48 

02437-20 (2)

Triple clamp, lower  

02443-01 (1)

Triple clamp, upper  

02443-02 (1)

Handlebar clamp, lower  

04315-01 (2)

Screw M8 

02456-03 (8)

Screw MC6S 

01046-45 (2)

Sticker “ÖHLINS”  

00197-01 (2)

Sticker Front Fork 

02332-11 (2)

Owner’s manual  

(1)

A D J U S T M E N T S

NOTE!

Read more about compression, rebound 
and spring pre-load in your Öhlins Owner’s 
manual.

CAUTION!

The front fork springs are delivered separately 
and must be installed before the front fork is 
mounted to the bike. See section “Installing 
springs” in this manual.

The Öhlins front fork is an upside down type 
featuring the following adjusters:

Compression damping adjuster

The compression adjuster is located at the bottom 
of the fork leg. Adjust by turning the screw. Use a 
slot screw driver.

Rebound damping adjuster

The rebound adjuster is located on the top of 
the fork leg. Adjust by turning the screw. Use a 
slot screw driver.

Compression 
damping 
adjustment

Rebound damping 
adjuster

NOTE!

When delivered the Öhlins front fork is dialed 
to recommended settings for the specifi c 
brand and make of the vehicle. If you have 
changed the settings, reset according to the 
following:

The adjusters have a normal right hand thread. 
Turn the damping adjusters clockwise to fully 
closed (pos. zero [0]). Turn counter clockwise 
to open and count the clicks until you reach the 
recommended number of clicks. See Setup data 
on the last page of this manual.

CAUTION!

Do not use too much force, delicate sealing 
surfaces can be damaged.

Please read before installing 

Öhlins Racing AB cannot be held responsible 
for any damage to the front fork kit, vehicle or 
injury to persons, if the instructions for fi tting 
and maintenance are not followed exactly. 
Similarly, the warranty will become null and 
void if the instructions are not adhered to.

In this manual

Safety precautions
Mounting instructions
Before riding
Set-up data
Adjustments

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