M o u n t i n g I n s t r u c t i o n s
Öhlins front fork kit FGHO 691
for HONDA CR 125/ 250, CRF 250/ 450 2006
Kit Contents
Before installing this front fork kit, please
check the contents of the kit, listed below.
If any part is missing, please contact your
Öhlins dealer.
Öhlins Racing AB, Box 722, S-194 27 Upplands Väsby, Sweden.
Phone +46 8 590 025 00. Fax +46 8 590 025 80.
www.ohlins.com
FGHO 691 - Issued 2005
12 29
© Öhlins Racing AB. All rights reserved. Any reprinting or
unauthorized use without the written permission of Öhlins
Racing AB is prohibited. Printed in Sweden.
Front fork 48MXF FGHO691 (1 pair)
Tool for End Cap
01873-01 (1)
Spring 43.6/467/3.9
02428-39 (2)
Spring 43.6/467/4.5
02428-45 (2)
Preload tube 20 mm MX48
02437-20 (2)
Triple clamp, lower
02443-01 (1)
Triple clamp, upper
02443-02 (1)
Handlebar clamp, lower
04315-01 (2)
Screw M8
02456-03 (8)
Screw MC6S
01046-45 (2)
Sticker “ÖHLINS”
00197-01 (2)
Sticker Front Fork
02332-11 (2)
Owner’s manual
(1)
A D J U S T M E N T S
NOTE!
Read more about compression, rebound
and spring pre-load in your Öhlins Owner’s
manual.
CAUTION!
The front fork springs are delivered separately
and must be installed before the front fork is
mounted to the bike. See section “Installing
springs” in this manual.
The Öhlins front fork is an upside down type
featuring the following adjusters:
Compression damping adjuster
The compression adjuster is located at the bottom
of the fork leg. Adjust by turning the screw. Use a
slot screw driver.
Rebound damping adjuster
The rebound adjuster is located on the top of
the fork leg. Adjust by turning the screw. Use a
slot screw driver.
Compression
damping
adjustment
Rebound damping
adjuster
NOTE!
When delivered the Öhlins front fork is dialed
to recommended settings for the specifi c
brand and make of the vehicle. If you have
changed the settings, reset according to the
following:
The adjusters have a normal right hand thread.
Turn the damping adjusters clockwise to fully
closed (pos. zero [0]). Turn counter clockwise
to open and count the clicks until you reach the
recommended number of clicks. See Setup data
on the last page of this manual.
CAUTION!
Do not use too much force, delicate sealing
surfaces can be damaged.
Please read before installing
Öhlins Racing AB cannot be held responsible
for any damage to the front fork kit, vehicle or
injury to persons, if the instructions for fi tting
and maintenance are not followed exactly.
Similarly, the warranty will become null and
void if the instructions are not adhered to.
In this manual
Safety precautions
Mounting instructions
Before riding
Set-up data
Adjustments