manualshive.com logo in svg

OGSI OG-15, Инструкция по установке, эксплуатации и обслуживанию, Страница: 1 / 57

Поделиться
Скачать
OGSI OG-15 Скачать руководство пользователя страница 1

Effective 07/2014

   

 

 

 

 

 

 

 

 

 

OG-15 and OG-20 

Oxygen Generators 

Installation, Operation and 

Maintenance Manual

 

 

 

Oxygen Generating Systems Intl. (

OGSI

) 

Division of Audubon Machinery Corporation 

814 Wurlitzer Drive, North Tonawanda, New York 14120USA

 

Tel: 

(716) 564-5165 

Toll Free: 

(800) 414-6474 

Fax:

 (716) 564-5173 

E-mail: 

[email protected] 

Website: 

www.ogsi.com

 

 

Part # 9000000-005 

US $25.00 

Содержание OG-15

Страница 1: ...Maintenance Manual Oxygen Generating Systems Intl OGSI Division of Audubon Machinery Corporation 814 Wurlitzer Drive North Tonawanda New York 14120USA Tel 716 564 5165 Toll Free 800 414 6474 Fax 716 5...

Страница 2: ...Page left intentionally blank...

Страница 3: ...Components 10 Process Flow Description 26 Specifications 27 Performance Curve 31 Safety Precautions 33 Pre Installation 34 Required Operating Conditions 35 Set up and Installation 36 Operating Instru...

Страница 4: ...2014 OGSI All rights reserved OGSI is a registered trademark This publication may not be reproduced in part or whole without written permission of OGSI...

Страница 5: ...warranty policy features functions applications proper set up and installation operation and preventive maintenance of our products The following symbols are used throughout the manual Information Do...

Страница 6: ...y you the consignee as OGSI shipping terms are Free On Board FOB North Tonawanda NY USA This means that once the equipment leaves our dock you are the owner of it OGSI has no legal claim to make again...

Страница 7: ...ucts to OGSI Once the Products are repaired OGSI will ship the Products back to the original user and cover all costs incurred in shipping 2 OGSI shall repair or replace the Products excluding filter...

Страница 8: ...roducts by anyone other than an authorized representative of OGSI The authorized service representative must obtain prior approval from OGSI s Service Manager before performing any warranty work c Ext...

Страница 9: ...six 6 screws with nylon washers located on the front and both sides of the unit Lift the front cover up and away from chassis Remove packaging material from top behind and under the air compressor dr...

Страница 10: ...oking should not be permitted in the area where the oxygen generator is located All oxygen connections and hoses should be kept clean and free of grease oil and other combustible materials Valves cont...

Страница 11: ...end caps for years of reliable service Portable The OG 15 weighs 65 lb 29 kg without cover and the OG 20 weighs 67 lb 30 kg without cover These units are industrial strength oxygen generators Safe A...

Страница 12: ...and OG 20 can be used in various applications A few examples are given below Hyperbaric Oxygen Therapy HBOT Fish Farming and Aquaculture Ornamental Glass Manufacturing Jewelry Manufacturing Bottled Wa...

Страница 13: ...The process is described below Stage 1 Compressed air is fed into the first molecular sieve bed Nitrogen is trapped while oxygen is allowed to flow through Stage 2 When the sieve in the first bed bec...

Страница 14: ...ive 07 2014 10 External Components Front View 1 Air Pressure Gauge 2 ON OFF Power Switch 3 Hours Meter 4 Anti vibration Feet Optional 5 Oxygen Pressure Gauge 6 Oxygen Flow Meter 7 Oxygen Pressure Regu...

Страница 15: ...Effective 07 2014 11 Control Panel Magnified View 1 ON OFF Power Switch 2 Model Number 3 Oxygen Flow Meter Knob 4 Oxygen Pressure Regulator Knob...

Страница 16: ...Effective 07 2014 12 Side Views Left 1 Vent Hole 8 minimum clearance 2 Cabinet 3 Reset Button 4 Voltage Label Right 1 Oxygen Outlet 2 Cabinet 3 Vent Hole 8 minimum clearance...

Страница 17: ...e must be adjusted to this level when reading the flow meter The oxygen regulator can adjust the pressure Oxygen Pressure Regulator The regulator controls the oxygen delivery pressure level To adjust...

Страница 18: ...l Components OG 15 Front View 1 Control Panel 2 Terminal Assembly Strip 3 Sieve Bed 4 Heat Exchanger 5 Air Compressor 6 Circuit Board 7 Pre filter 8 Valve Block 115 VAC or 230 VAC 9 Inlet Air Filter 1...

Страница 19: ...e 07 2014 15 Back View Standard 1 Oxygen Receiver Tank 2 Cooling Fan 115 VAC or 230 VAC 3 Capacitor 4 Power Cord 5 Vent Holes 6 Purge Loop 7 Check Valves 8 Exhaust Muffler 9 Serial Number Locator Not...

Страница 20: ...Effective 07 2014 16 Back View Quiet Muffler Option 1 Oxygen Receiver Tank 2 Female Elbow 3 Foam Filter 4 Exhaust Muffler 5 x Reducing Nipple...

Страница 21: ...r less Front View 1 Terminal Assembly Strip 2 Sieve Bed 3 Regulator Adjustment Knob 4 Inlet Pressure Gauge 5 Filter Regulator 6 Inlet Check Valve 7 Compressed Air Inlet 8 Control Panel 9 Circuit Board...

Страница 22: ...Effective 07 2014 18 Back View 1 Oxygen Receiver Tank 2 Cooling Fan 115 VAC or 230 VAC 3 Check Valves 4 Exhaust Muffler 5 Power Cord...

Страница 23: ...nents OG 20 Front View 1 Control Panel 2 Terminal Assembly Strip 3 Sieve Bed 4 Heat Exchanger 5 Air Compressor 6 Circuit Board 7 Sieve Bed 8 Pre Filter 9 Valve Block 115 VAC or 230 VAC 10 Inlet Air Fi...

Страница 24: ...ective 07 2014 20 Back View 1 Oxygen Receiver Tank 2 Cooling Fan 115 VAC or 230 VAC 3 Capacitor 4 Power Cord 5 Vent Holes 6 Purge Loop 7 Check Valves 8 Exhaust Muffler 9 Serial Number Locator Not Visi...

Страница 25: ...ss Front View 1 Terminal Assembly Strip 2 Sieve Bed 3 Regulator Adjustment Knob 4 Inlet Pressure Gauge 5 Filter Regulator 6 Inlet Check Valve 7 Compressed Air Inlet 8 Control Panel 9 Circuit Board 10...

Страница 26: ...Effective 07 2014 22 Back View 1 Oxygen Receiver Tank 2 Cooling Fan 115 VAC or 230 VAC 3 Check Valves 4 Exhaust Muffler 5 Power Cord...

Страница 27: ...nd waste valves for each bed They direct feed air to each bed during oxygen production and waste nitrogen through the muffler to regenerate the sieve The cycle continues while the unit operates Inlet...

Страница 28: ...IR COMPRESSOR 3 RELIEF VALVE 4 HEAT EXCHANGER 5 AIR PRESSURE GAUGE 6 LEFT VALVE 7 RIGHT VALVE 8 NOISE MUFFLER 9 LEFT PURGE ORIFICE 10 RIGHT PURGE ORIFICE 11 CHECK VALVE 12 OXYGEN RECEIVER TANK 13 PRES...

Страница 29: ...ET AIR FILTER 2 N A 3 RELIEF VALVE 4 N A 5 AIR PRESSURE GAUGE 6 LEFT VALVE 7 RIGHT VALVE 8 NOISE MUFFLER 9 LEFT PURGE ORIFICE 10 RIGHT PURGE ORIFICE 11 CHECK VALVE 12 OXYGEN RECEIVER TANK 13 PRESSURE...

Страница 30: ...er bed which continues the production process While the second bed is producing oxygen the first bed is releasing into the atmosphere the nitrogen it adsorbed under very low pressure through a waste g...

Страница 31: ...minimum Response Time Approximately 2 minutes to attain maximum purity after initial start up or extended shut down Physical Oxygen Outlet Fitting B Size oxygen adapter Air Inlet Fitting OG 15 OG 15E...

Страница 32: ...irement OG 15 Standard Domestic Optional International 115 VAC 60 Hz Single Phase 6 0 A 230 VAC 50 60 Hz Single Phase 3A OG 15E Compressor less Standard Domestic Optional International 115 VAC 60 Hz S...

Страница 33: ...r Response Time Approximately 2 minutes to attain maximum purity after initial start up or extended shut down Physical Oxygen Outlet Fitting B Size oxygen adapter Air Inlet Fitting OG 20 OG 20E Compre...

Страница 34: ...rement OG 20 Standard Domestic Optional International 115 VAC 60 Hz Single Phase 6 0 A 230 VAC 50 60 Hz Single Phase 3 0 A OG 20E Compressor less Standard Domestic Optional International 115 VAC 60 Hz...

Страница 35: ...Effective 07 2014 31 Performance Curves Oxygen Purity vs Flow OXYGEN PURITY OXYGEN FLOW RATE SCFH OG 15 OXYGEN PURITY 3 OXYGEN PURITY OXYGEN FLOW RATE SCFH OG 15 E Compressor less OXYGEN PURITY 3...

Страница 36: ...TE SCFH Standard Cubic Foot per Hour gas measured at 1 atmosphere and 70 F and 0 humidity OXYGEN PURITY OXYGEN FLOW RATE SCFH OG 20 OXYGEN PURITY 3 OXYGEN PURITY OXYGEN FLOW RATE SCFH OG 20 E Compress...

Страница 37: ...oxygen generator within your facility In crucial applications it is important to have a backup supply of oxygen since the generator does not come with any reserve storage tank and requires electrical...

Страница 38: ...that room should be well ventilated at least 5 air changes in the room per hour The oxygen generator will be discharging nitrogen into the atmosphere of the room and a nitrogen build up could be dange...

Страница 39: ...ure The machine is designed for use over a temperature range of 40 F to 100 F 5 C to 38 C Since hot air has the ability to hold more water in the form of humidity than cool air operating the unit in h...

Страница 40: ...perating If you do not hear it within a few seconds shut the machine down immediately and call OGSI for assistance Once the machine is operating turn the knob on the upper part of the oxygen flow mete...

Страница 41: ...ecting it to an electrical outlet and pushing the switch on the machine to the ON position wait for 2 minutes for the unit to come up to maximum purity The oxygen delivery pressure should be set to 12...

Страница 42: ...e and clean valves and spools completely Pressure Switch not functioning Machine not turning ON OFF at target pressures Faulty switch Remove switch and return for replacement Warning Signs Low Oxygen...

Страница 43: ...py water Avoid the use of ammonia or other strong chemical based cleaning solvents This prevents dust and dirt from building up on the machine Air Compressor OG 15 OG 20 Only You should consider your...

Страница 44: ...direct number By Telephone Outside the United States Your local International Access Code usually 0 or 00 followed by The Country Code for the U S which is 1 followed by our Area Code and Number 716 5...

Страница 45: ...Effective 07 2014 Appendix...

Страница 46: ...Page left intentionally blank...

Страница 47: ...s Bottom Quad Seal Front Plugs Right Side Sieve Bed Elbows Top Elbow Compressor Top Quad Seal Plug Bottom Elbow Street Elbow Bottom Quad Seal Prestolok Elbow Product Tank Safety Valve Top Purge Loop O...

Страница 48: ...Page left intentionally blank...

Страница 49: ...essure Regulator 2150002 025 1 11 2 0 12 psi Dial Gauge Oxygen Pressure 2190001 LB1 1 11 2 0 60 psi Dial Gauge Air Pressure 2190001 LB2 1 Oxygen Flow Meter 2700001 002 1 Solenoid Valve Assembly 115 VA...

Страница 50: ...001 1 Oxygen Pressure Regulator 2150002 025 1 11 2 0 60 psi Dial Gauge Air Pressure 2190001 LB2 1 11 2 0 30 psi Dial Gauge Oxygen Pressure 2190001 LB3 1 Oxygen Flow Meter 2700001 003 1 Solenoid Valve...

Страница 51: ...ications to ensure consistency between AMC internal procedure and industry norms Safety Contamination such as grease dirt oil dust solvents weld slag sand rust paper fiber rags wood coal and previousl...

Страница 52: ...d pick holding it under a wire brush grinding wheel or simply wiping it down with a clean rag Upon completion of pre cleaning the part should be clear of any visible contamination and ready for final...

Страница 53: ...the introduction of contamination during the assembly process If immediate use is not intended or is impractical the O2 cleaned part will be packed in a manner to prevent recontamination Small to med...

Страница 54: ...ervice Compressed Gas Association Inc 4221 Walney Road 5th Floor Chantilly VA 20151 www cganet com Oxygen Cleaning Procedure Rev L 8 05 RIX Industries Inc 4900 Industrial Way Benicia CA 94510 www rixi...

Страница 55: ...5 4 4 3 OG 175 NR 25 18 12 5 11 10 8 6 5 5 4 OG 250 NR 30 22 5 15 13 11 9 7 5 7 6 5 OG 375 NR NR 30 27 22 5 18 15 13 11 8 7 OG 500 NR NR NR 30 27 22 5 18 15 13 11 8 OG 650 NR NR NR NR 30 27 22 5 18 15...

Страница 56: ...quare Inch kW Kilowatt kWh Kilowatt hour ft3 Cubic Feet VAC Volts Alternating Current Hz Hertz SCFH Standard Cubic Foot per Hour SCFM Standard Cubic Foot per Minute LPM Liter Per Minute 1 bar 1 45 x 1...

Страница 57: ...Effective 07 2014 X Maintenance Log Date Part Reason for Maintenance Authorized Service Technician Signature...

Отзывы:

Нет отзывов