Electronically Controlled Pneumatic Pincer OETIKER ELK 02 V1.x
Original instruction manual
Issued June 2012
Instruction Manual
Item no. 08902266
OETIKER Horgen, Switzerland
Страница 1: ...Electronically Controlled Pneumatic Pincer OETIKER ELK 02 V1 x Original instruction manual Issued June 2012 Instruction Manual Item no 08902266 OETIKER Horgen Switzerland ...
Страница 2: ...tions 2 11 2 5 Safe working practices 2 11 2 6 Modifications changes 2 11 2 7 Qualified personnel 2 12 2 8 Maintenance work 2 12 3 Design of the ELK 02 system 3 13 3 1 Optional extras 3 14 3 2 Design of the HO EL pincers 3 14 3 3 Connections on the ELK 02 control unit 3 15 4 Process description 4 17 4 1 Closing force 4 17 4 2 Procedure 4 18 4 3 Sequence of operations 4 19 4 3 1 Test level 4 19 4 3...
Страница 3: ...reparing to read and send data 8 29 8 2 File menu 8 29 8 2 1 New close data table 8 30 8 2 2 Pincer type overview 8 35 8 2 3 Backup Restore 8 36 8 2 4 ELK 02 firmware update 8 37 8 2 5 Quit 8 37 8 3 Pincer test 8 37 8 4 Measure 8 39 8 5 Options 8 41 8 5 1 Statistics menu 8 42 8 5 2 Password menu 8 46 8 5 3 Screen scaling menu 8 48 8 5 4 System settings menu 8 48 8 5 5 Languages 8 66 8 5 6 Help 8 6...
Страница 4: ...airs 10 97 10 1 General safety instructions for maintenance and repair work 10 97 10 2 Maintenance 10 97 10 2 1 Before maintenance work 10 97 10 2 2 After maintenance work 10 97 10 2 3 Weekly maintenance jobs 10 98 10 2 4 Annual maintenance jobs 10 98 10 2 5 Maintenance jobs as and when required 10 98 10 3 Repairs 10 99 10 3 1 Changing the pincer jaws 10 99 10 3 2 Changing the pincer head 10 102 1...
Страница 5: ...re 13 118 14 Troubleshooting 14 119 14 1 General notes on faults 14 119 14 2 What to do when 14 119 14 3 Error messages and error correction measures 14 119 15 Checklists 15 122 15 1 Checklist for ELK 02 control unit 15 122 15 2 Pincer checklist 15 124 16 Warranty conditions 16 126 16 1 Warranty period 16 126 16 2 Conditions 16 126 16 3 Warranty claims 16 126 16 4 Consequential damage 16 126 16 5 ...
Страница 6: ...o observe this notice will lead to death or serious injury WARNING Hazardous situation Failure to observe this notice may lead to death or serious injury CAUTION Hazardous situation Failure to observe this notice may lead to minor injury CAUTION Information on the avoidance of property damage NOTICE Information relating to the understanding or optimization of working practices One step instruction...
Страница 7: ...iven for ease of use 1 3 2 Software NOTICE ELK 01 software and data sets cannot be migrated to the ELK 02 All pincer types are stored in the ELK 02 Storage capacity for 99 active program numbers APNs Nominal force input directly on the ELK 02 without PC Closure with detection to prevent double closures Force and gap priority with verification for the qualification of product dependent relative mov...
Страница 8: ...ntact gap OF Open OF SK Closing time between open and closing force OF SS Closing time between open and closing gap OF Z Removal time OS Opening gap OS SK Closing time between opening gap and closing force OS SS Closing time between opening gap and closing gap OS T Opening gap tolerance SK Closing force SK HZ Closing force holding time SK T Closing force tolerance SS Closing gap SS HZ Closing gap ...
Страница 9: ... ELK 02 V1 x 1 Information about this manual Issued 03 12 08902266 1 9 1 5 Labels on the ELK 02 Fig 1 Labels on the ELK 02 1 Warning label 2 Risk of crushing 3 Do not loosen bolts warning label 4 Rating plate ...
Страница 10: ...e of this instruction manual and compliance with the technical data Any use not in accordance with the prescribed usage shall be regarded as incorrect usage Non prescribed usage The ELK 02 has been developed in accordance with the best available technology and is safe for use Residual dangers remain if it used incorrectly or by untrained personnel The operator of the ELK 02 not the manufacturer sh...
Страница 11: ...lied with the machine takes precedence in all cases 2 4 Special safety instructions Only specially trained personnel are authorized to carry out maintenance and repair work on pneumatic equipment Depressurize the machine s pneumatic equipment before starting maintenance or repair work Check hoses for wear as part of the preventive maintenance routine and replace if necessary 2 5 Safe working pract...
Страница 12: ... data and the following safety rules and regulations Qualified personnel are people who are familiar with setting up assembling commissioning and operating the product and who have the qualifications appropriate to their job role 2 8 Maintenance work The inspection and maintenance intervals specified in the instruction manual must be complied with Maintenance and repair instructions must be follow...
Страница 13: ... The ELK 02 electronically controlled pneumatic pincer system comprises the following main components Fig 2 Design of the ELK 02 system 1 Status lamp 2 Pre filter 3 Accumulator 4 Control unit 5 Pneumatic pincer EL 6 PC with installed software 7 Closing force sensor SKS 01 8 Calibrator CAL 01 optional extra ...
Страница 14: ...Status lamp X2L01 for the visual detection of OK and NO closures and for the audible detection of NO closures 3 2 Design of the HO EL pincers Fig 3 HO EL pincers 1 Rotary adapter 2 EL trigger unit with optional extended trigger 3 Possible mounting surfaces 4 Pincer plate 5 Pincer jaw 6 Grease nipple 7 Union nut 8 Lock nut 9 Pincer body 10 Vent holes 11 START button 12 LED light 13 Suspension loop ...
Страница 15: ...se refer to section 13 1 page 13 106 Fig 4 Control unit connections Item in Fig 4 Name of interface Type use 1 pA Compressed air output to pincer 2 X1 9 pin SUB MIN D male Pincer connection 3 X2 15 pin SUB MIN D HD male Inputs outputs 4 X3 9 pin SUB MIN D female Computer connection RS232 CAL 01 connection RS232 5 X20 25 pin SUB MIN D male Inputs outputs 6 X5 6 7 Option 7 USB USB interface ...
Страница 16: ...bus interface 9 Optional bus interface 10 Vent 11 Vent 12 3 pin IEC connector male 13 On Off switch 14 pE Compressed air intake see safety notice below Table 1 Control unit connections CAUTION Damage caused by broken pincer jaws When using the HO 10000 pincer model make sure that the compressed air intake pE does not exceed 5 bar ...
Страница 17: ...reports it as NO All physical values necessary for the function can be entered via the PC using the ELK 02 software The PC can then be used if required for recording the close data and for entering the nominal force 4 1 Closing force OETIKER clamps and Low Profile Clamps have to be closed with a recommended and uniform closing force force priority This results in a consistent reproducible and perm...
Страница 18: ...nitiating closure reduces the clamp diameter to the required size for engagement Depending on the product the clamp is either engaged automatically or by applying contact pressure on reaching the engagement position Fig 7 Ear is closed On reaching the predefined parameter values the jaws on the pincer head are opened NOTICE The closure sequence is dependent on the close data and on the predefined ...
Страница 19: ... settings via V24 X3 CAL 01 PC Error message F1 F4 F15 no authorization necessary Error correction Error acknowledgement as per system settings FUNCTION Pincer test APN Pincer test Authorization Skip Closure level Switch on ELK 02 4 3 Sequence of operations The sequence of operations when working with the ELK 02 is divided into two sections Test level Closure level 4 3 1 Test level Fig 8 Test leve...
Страница 20: ...rity with without verification with or without hold detect contact detection external Pincer button APN pre selection external Start chaotic single sequential NO OK Error messages during closure F1 F24 Data record Measurement results Error messages 4 3 2 Closure level Fig 9 Closure level ...
