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NSS Series 

Nuvair 

 

Page 20 

www.Nuvair.com 

 

10.4  Scheduled Maintenance Table 

 

Maintenance interval times are for typical use and may vary based on the conditions under which the fill 

containment station is used. 

 

Before Every Use 

 

Hours 

Hourly Maintenance 

5  25  50  100  250  500  1000  2000  3000  4000  5000  20,000 

Hyperfilter Complete 

 

 

 

 

 

 

 

 

 

 

 

 

 

HP Flex Hoses 

 

 

 

 

 

 

 

 

 

 

 

 

 

Fitting/Hose Leak Check 

 

 

 

 

 

 

 

 

 

 

 

 

 

Safety Valve 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 Checking and cleaning   

 Change 

 

 

 

 

 

 

 

 

 Checking and cleaning   

 Change 

 

 

10.5  Changing Air Filtration Cartridges 

 

Correct filtering system component maintenance ensures that the quality of the air exiting the fill containment 

station complies with the international breathing air standards. 

 

The air filtration elements (cartridges) must be replaced at intervals calculated on the characteristics of the 

environment in which the fill containment station is located. To calculate these intervals, refer to the table in 

section 10.6. 

 

The filter cartridge must be replaced before the air develops an unpleasant smell, when the litmus test paper 

mounted inside the cartridge element turns white or a color other than blue. 

 

The fill containment station comes standard with one (1) drying filter (SKU X96677) and one (1) breathing air 

filter (SKU X96337).  Do NOT use any substitute. Change filter elements every 40,000 cubic feet of air 

pumped.  If the fill containment station system is operated in high humidity and/or high temperature, filter 

elements must be changed more often. See section 10.6 for details on filter element “life factors.” 

 

CAUTION 

A special breathing air filter element (containing a desiccant blend, activated carbon, and a 

carbon monoxide catalyst) must be used when a diesel- or gasoline-powered compressor is 

within proximity of the fill containment station. 

 

  Shut down the fill containment station system. 

  Open and leave open the bleed valve/s to vent all pressure from the circuit. 

  Use the wrench (a, Figure 6) to apply leverage on the screw heads (b) of the plug (c) and rotate 

counterclockwise. If a filter wrench (SKU TL-033) is not available, a large screwdriver can be used to 

unscrew the filter plug (1, Figure 5).  

  Remove the filter plug (2, Figure 5)

Annual Maintenance 

Years 

10 

15 

Hyperfilter Complete 

 

 

 

 

HP Flex Hoses 

 

 

 

 

Safety Valve 

 

 

 

 

Содержание NSS Series

Страница 1: ...Operation Manual Fill Containment Station SKU NSS 2P OCA as shown...

Страница 2: ...n contained within Nuvair however retains the right to modify its contents without notice Under Nuvair s system of continuous improvement certain components may be updated or changed as higher quality...

Страница 3: ...ation 12 8 0 Checks for the Start of Each Working Day 12 8 1 Check Refill Hoses 12 8 2 Storing Technical Documentation 12 9 0 Fill Containment Station Operation 13 10 0 Maintenance 19 10 1 Foreword 19...

Страница 4: ...t hazard related 1 2 System Description The Nuvair NSS Fill Containment Station Series is designed for use while filling high pressure gas cylinders DIN yoke or SCBA The all steel construction of the...

Страница 5: ...essential component of the supplied fill containment station These regulations instructions are intended for an operator who has already been trained to use this type of fill containment station The...

Страница 6: ...essure Use the fill containment station in areas free from dust risk of explosion corrosion and fire Improper use could have serious consequences for the user Do not disconnect the hose from the fitti...

Страница 7: ...the fill containment station is pressurized Do not empty storage tanks completely not even for long term storage as this practice allows damp air to get in and eventually corrode the tank It is forbid...

Страница 8: ...arts are left on the fill containment station 9 Do not use flammable solvents for cleaning 10 Exercise cleanliness during maintenance and when making repairs Keep dirt away from parts by covering part...

Страница 9: ...nment Station Layout Storage Bank 1 Gauge Panel Valve Storage Bank 2 Gauge Panel Valve Pneumatic Door Open Close Switch Fill Station 1 Gauge Valve Regulated Fill Pressure Gauge Fill Station 2 Gauge Va...

Страница 10: ...vair Page 10 www Nuvair com WARNING Turn off compressor input valve if transferring gas mixtures of more than 21 oxygen content between Storage Bank 1 and Storage Bank 2 Compressor Input Valve OCA Fil...

Страница 11: ...tainment station carefully every day it is used as per the checklist given in this manual 5 0 Safety Information Labels Location Description Safety information labels are affixed to various parts of t...

Страница 12: ...necessary or contact Nuvair 8 1 Check Refill Hoses Inspect the refill hoses and make sure there are no cuts holes abrasions leaks etc If necessary replace with new hoses 8 2 Storing Technical Document...

Страница 13: ...llow procedures described below and as illustrated in Figure 4 Check that cylinders to be refilled are in good condition o Cylinders must be inspected as required by local law and have evidence stampe...

Страница 14: ...damage caused by moisture intrusion Step 2 Turn HP to HP regulator counterclockwise decrease Step 3 Open front door by turning door switch Door opens automatically Step 4 Check cylinder for proper rat...

Страница 15: ...vair Page 15 www Nuvair com Step 6 Connect fill whip to cylinder Step 7 Close fill whip bleed drain Step 8 Open cylinder valve Step 9 Close door Step 10 Open fill station valve Step 11 Open tank fill...

Страница 16: ...ncrease regulator pressure to desired fill pressure Step 13 When cylinder is full close tank fill valve Step 14 Open fill station door Step 15 Close cylinder valve Step 16 Open fill whip bleed valve t...

Страница 17: ...s Nuvair Page 17 www Nuvair com Step 20 Close fill station door Step 21 Turn fill supply off Step 18 Remove cylinder from compartment Step 19 Repeat steps 4 to 18 to fill additional cylinders or go to...

Страница 18: ...of fill whip fitting See image below for additional information Bleed pressure from fill whip valve before removing fitting from cylinder SKU GO18 Bleed pressure from fill whip valve before removing f...

Страница 19: ...cording to the most advanced technological criteria requires only minimum preventive and routine maintenance The residual pressure present in the fill containment station and all lines must be release...

Страница 20: ...paper mounted inside the cartridge element turns white or a color other than blue The fill containment station comes standard with one 1 drying filter SKU X96677 and one 1 breathing air filter SKU X9...

Страница 21: ...from the wall socket WARNING Be sure that all pressure has been relieved from the system prior to opening any filtration canister Failure to vent pressure from the system prior to opening the caniste...

Страница 22: ...are correctly connected and in good condition Check also that the valves on any unused hoses are closed properly to prevent the dangers associated with hose whipping To change the tank refill hoses p...

Страница 23: ...t assistance and register completed scheduled maintenance work Start up and maintenance checks tasks once completed by our qualified technician are registered in this maintenance chapter by way of an...

Страница 24: ...NSS Series Nuvair Page 24 www Nuvair com 13 0 Service Log Date Technician Name Service Performed...

Страница 25: ...mg m 5 mg m Odor None None Notes Dew point of supply air must be 10o F 6o C colder than coldest ambient air expected Supply air delivered to the membrane system must contain 0 003 PPM oil vapor 14 2...

Страница 26: ...plied to them are considered expendable and are not covered under the terms of this policy This includes maintenance and consumable items listed as part of a suggested maintenance program included wit...

Страница 27: ...uvair This card is to establish registration for any necessary warranty work and as a means of communication that allows Nuvair to contact the user regarding this product The user must notify Nuvair o...

Страница 28: ...Series Nuvair Page 28 www Nuvair com Nuvair Phone 1 805 815 4044 Fax 1 805 486 0900 Address 1600 Beacon Place Oxnard CA 93033 USA Email info nuvair com Website www Nuvair com Rev 08 2022 SKU NSS Seri...

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