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Содержание SSQ MultiPro

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Страница 2: ... HYDRAULIC SYSTEMS 22 Maintenance 22 Hydraulic Fluid Troubleshooting 22 Changing Hydraulic Fluid and Filter 22 DRIVE SYSTEM 26 SHEAR ASSEMBLY 30 BEAD AND STRIATION ROLLER ASSEMBLY 34 ENTRY GUIDE ADJUSTMENT 36 CLIP RELIEF ROLLER ASSEMBLY 39 ENTRY DRUM ASSEMBLY 40 WIDTH CHANGE PROCEDURE 41 PROFILE CHANGEOVER PROCEDURE 49 ROLLER SYSTEMS AND PANEL PROFILE DRAWINGS 64 RUN OUT TABLES AND REMOTE LIMIT SW...

Страница 3: ...Detail Views 32 Figure 21 Bead Roller Assembly 35 Figure 22 Right Entry Guide 36 Figure 23 Entry Guide Assembly 37 Figure 24 Tooling Rail Adjustment Handle 38 Figure 25 Marker Plate Alignment Pin 38 Figure 26 Disengaged 38 Figure 27 Engaged 38 Figure 28 Clip Relief Roller Assembly 39 Figure 29 Entry Drum 40 Figure 30 Entry Guide Bolts A 41 Figure 31 Expandable Arbor Setup 42 Figure 32 Loading Mate...

Страница 4: ...Profile 67 Figure 64 SSQ200 210A Roller System 68 Figure 65 SS200 Panel Profile 69 Figure 66 SS210 Panel Profile 70 Figure 67 SSQ450 450SL Roller System 71 Figure 68 SS450 Panel Profile 72 Figure 69 SS450SL Panel Profile 73 Figure 70 SSQ550 Roller System 74 Figure 71 SS550 Panel Profile 75 Figure 72 SSQ675 Roller System 76 Figure 73 SS675 Panel Profile 77 Figure 74 FFQ100 Roller System 78 Figure 7...

Страница 5: ...llers Shear Hydraulically Powered Infinitely adjustable hardened tool steel dies and blades w Panel Recognition Proximity Sensor Hydraulic Fluid 18 Gallons 32AW Coil Width 15 to 30 380mm to 760mm Note 30 coil width requires Expandable Arbor or Remote De coiler Stand Materials Formed Painted Steel 30ga to 22ga 3mm to 8mm Painted Galvanized Aluminized Painted Aluminum 019 to 040 5mm to 1 0mm Copper ...

Страница 6: ...g of reeled coils 5 USE ONLY properly rated devices for lifting reeled coils into or out of the reel stand assembly 6 DO NOT wear loose clothing jewelry etc that could become entangled in the moving parts of the machine when operating 7 STOP THE MACHINE and disconnect the power before attempting to make any adjustments perform any maintenance or changeover procedures 8 AVOID storing the machine ou...

Страница 7: ...CHAPTER 3 MACHINE ORIENTATION 3 MACHINE ORIENTATION Figure 1 Machine Orientation ...

Страница 8: ...CHAPTER 3 MACHINE ORIENTATION 4 Figure 2 Mounting Foot Detail ...

Страница 9: ...0 hours of operation It is preferable to use a dry motorcycle chain lube or equivalent 7 Lubricate the 3 main drive gears a minimum of every 30 hours of operation Use of an Open Gear Spray Lubricant is recommended Figure 17 Figure 18 on page 28 8 Keep Entry Guide Carriage Figure 3 on page 7 clean and lubricate as needed Spray Lube 9 Keep Bead Roller Carriage Shafts Figure 21 on page 35 clean and l...

Страница 10: ...bor Cradles Synthetic Extreme Pressure High Temperature Grease with Syncolon PTFE Catalog No 71160 400 gram container Available from MSC Supply at 1 800 645 7270 EP Grease for Arbor Nuts and Pillow Blocks Grease Lubricants Type Moly Ep Grease Catalog No 11335 14 Ounce Container Available from MSC Supply at 1 800 645 7270 Open Gear Spray Lubricant for Main Drive Gears Open Gear and Wire Rope Lubric...

Страница 11: ...CHAPTER 4 GENERAL MAINTENANCE 7 Figure 3 Entry Guide ...

Страница 12: ...CHAPTER 4 GENERAL MAINTENANCE 8 Figure 4 Acme Shafts and Left Side Adjustment ...

Страница 13: ...run panel through the machine NOTE For operator safety your machine will not run continuously in reverse B JOG RUN Switch This selector switch allows you to run the machine continuously or jog material through the machine Select JOG to load coil into machine and to move material through the machine in small increments until it clears the shear dies Select run after material has cleared the shear a...

Страница 14: ... to operate B The Main Control Cable exits thru the panel below and under the left corner of the Manual Control Panel There are two cables there and it is the larger diameter plug of the two It has a key and slot configuration that must be aligned before the male female connection can be made on the Manual Control Panel or Batch and Length Control Computer This prevents misalignment and damage to ...

Страница 15: ...n the correct position and make the necessary adjustment to the limit switch to obtain the desired length Repeat as necessary FUSES Figure 8 All machines gas or electric powered have a 10 amp time delay fuse inside the Electrical Control Panel Assembly This fuse protects the electrical components If the fuse is blown you will lose all functions of the machine except Motor Start To replace this fus...

Страница 16: ...CHAPTER 5 ELECTRICAL CONTROLS AND OPERATION 12 Figure 5 Controls ...

Страница 17: ...CHAPTER 5 ELECTRICAL CONTROLS AND OPERATION 13 Figure 6 Control Cables ...

Страница 18: ...CHAPTER 5 ELECTRICAL CONTROLS AND OPERATION 14 Figure 7 Run Out Table and Remote Limit Switch ...

Страница 19: ...CHAPTER 5 ELECTRICAL CONTROLS AND OPERATION 15 Figure 8 Main Control Box Fuse Figure 9 QCPP E 1 6 Fuse Location ...

Страница 20: ...er remove 2 screws C until end collar is free to slide Slide it to the inside position for 20 ID or outside position for 16 ID coil Align it to the respective threaded holes in the reel shaft Re insert and tighten C bolts to lock the end collar to the shaft LOADING EXPANDABLE ARBORS WITH COIL 1 Using the Threaded Nut collapse the arbor small enough to fit into the inside diameter of the coil 2 Sli...

Страница 21: ...CHAPTER 6 REEL STANDS REELS AND EXPANABLE ARBORS 17 Figure 10 Expandable Arbor Set Up ...

Страница 22: ...ld be used to keep the coil from uncoiling too fast during the fabrication of panels Apply just enough drag to keep coil tensioned Figure 11 Caution Do not over tighten Hold Down Bars during machine operation This will cause excessive load on the drive and electrical systems and premature failure will result Do tighten Hold Down Bars tightly prior to transport of the machine 3 If a Remote Decoiler...

Страница 23: ...CHAPTER 6 REEL STANDS REELS AND EXPANABLE ARBORS 19 Figure 11 Expandable Reel Assembly ...

Страница 24: ... closed position and thread the handle onto the hold down bolt If you are going to run panel from this coil tighten the left and right handle just snug Final adjustment of tension should be made while running a panel to keep reel from unwinding material too fast As the coil becomes smaller re adjustment will need to be made Caution Do Not over tighten Hold Down Bars Drive and or electrical system ...

Страница 25: ...CHAPTER 6 REEL STANDS REELS AND EXPANABLE ARBORS 21 Figure 12 Material Routing ...

Страница 26: ...isy pump and slow erratic operation of the system The cause is usually low oil level or air in the system Check fluid level and bleed off air by pushing the shear down button and holding for 10 seconds 4 Machine runs slow after continuous operation Check hydraulic fluid temperature it should be no more than 140 F 60 C Allow to cool down Move to a shaded area if possible Changing Hydraulic Fluid an...

Страница 27: ... HYDRAULIC SYSTEMS 23 8 Re install the new hydraulic filter and fill the tank with fresh 32 weight fluid until it is 5 below the top of the Filler Neck F approximately 18 gal Figure 13 Hydraulic System Overview ...

Страница 28: ...CHAPTER 7 HYDRAULIC SYSTEMS 24 Figure 14 Hydraulic System Details ...

Страница 29: ...CHAPTER 7 HYDRAULIC SYSTEMS 25 Figure 15 Hydraulic Fluid Level ...

Страница 30: ...nuts on Jack Bolts A to lock in adjustment Repeat this procedure on the other end of the Drive assembly 2 There are three different chain tensioners on your machine A The first are located in slots on the side plates of the Drive Roll Assemblies They follow the chain locations alternating from one side to the other To adjust slightly loosen the nut on the bolt holding the tensioner sprocket in pla...

Страница 31: ... the moving parts of the machine during the cleaning process 5 Covers should be kept on the machine during operation and storage Ultraviolet light will attack the polyurethane drive rollers and cause deterioration Again this type of damage is not covered under the warranty Figure 16 Drive Roll Assembly View ...

Страница 32: ...CHAPTER 8 DRIVE SYSTEM 28 Figure 17 Gears and Shafts ...

Страница 33: ...CHAPTER 8 DRIVE SYSTEM 29 Figure 18 Chains Upper and Lower ...

Страница 34: ...ed when changing profiles Refer to the PROFILE CHANGEOVER PROCEDURE for instruction on changing dies ADJUSTING THE ENTRY AND EXIT SHEAR DIES Figure 19 Figure 20 1 The Male and Female entry and Exit Shear Dies must be adjusted to the proper distance from the vertical legs of the panel The outside vertical leg of the male and female Entry Dies should be approximately 1 32 away from the outside of th...

Страница 35: ...ut interference when passing through after a cut Once alignment of the dies is achieved tighten all C bolts Jog the material out approximately 2 Engage the shear to cut to 2 piece off Inspect the cut made on this piece and the piece still in the machine by jogging it out another 2 so it can be viewed If the cut is not satisfactory re adjust as necessary Figure 19 Entry Exit Views ...

Страница 36: ...CHAPTER 9 SHEAR ASSEMBLY 32 Figure 20 Shear Die Detail Views ...

Страница 37: ...leg You should be able to find a position that works for both Male and Female legs Once the Blade Adjustment Bar is in the correct location tighten all D bolts 3 Jog the panel out approximately 12 and make the first cut Check the piece to make sure the cut is acceptable Carefully jog the material through the shear dies making sure the panel does not get caught on the Male or Female exit dies If th...

Страница 38: ...en Wrench in the small hole at the end of the eccentric shaft and rotate the top roller up until it clears the bottom roller Loosen the two top and two bottom slide lock down screws D Bring the panel material up to the rollers but not past them SHUT OFF THE MACHINE AND DISCONNECT THE POWER BEFORE CONTINUING Locate the bottom rollers to the desired position by sliding the assembly on the bottom sli...

Страница 39: ...CHAPTER 10 BEAD AND STRIATION ROLLER ASSEMBLY 35 Figure 21 Bead Roller Assembly ...

Страница 40: ...Rail 2 To align loosen the two A Bolts on the Right Entry Guide Slide the entry guide to the left or right until the alignment pin which is located at the end of the top shoe of the entry guide is directly under one of the notches on the Tooling Rail Marker Plate Make sure to choose the notch that corresponds to the desired leg configuration as noted on the decal on the top of the marker plate 3 T...

Страница 41: ...ng Rail Marker Plate whenever a width change or tooling change has been made 1 Using the Tooling Rail Adjustment Handle Figure 24 align the notch on the tooling rail marker plate to the alignment pin located in the Left Entry Guide Make sure to choose the notch that corresponds to the desired leg configuration as noted on the decal on the marker plate Figure 25 The Tooling Rail Adjustment Handle i...

Страница 42: ...CHAPTER 11 ENTRY GUIDE ASSEMBLY 38 Figure 24 Tooling Rail Adjustment Handle Figure 25 Marker Plate Alignment Pin Figure 26 Disengaged Figure 27 Engaged ...

Страница 43: ... s on left and right tooling rails and locate them on the tooling set in your machine 3 To engage the clip relief rollers loosen lock down screw A and insert a 5 32 allen wrench into the small hole on the top eccentric shaft B 4 Rotate the eccentric shaft to engage or disengage the top roller assembly from the bottom roller assembly Adjust both left and right bead assemblies to the desired depth u...

Страница 44: ...s need to be adjusted whenever a width change is made To adjust the entry drums 1 Using a 3 16 allen wrench loosen the four Shaft Collars E on either side of Left Entry Drum and Center Entry Drum Figure 29 2 Slide the Left Entry Drum over until it is lined up with left edge of the new coil and align the Center Entry Drum equally spaced from the Left and Right Entry Drums 3 Slide the four Shaft Col...

Страница 45: ...ed snugly between the entry guides and re tighten the two A bolts 3 Using the Tooling Rail Adjustment Handle B Figure 24 align the notch on the tooling rail marker plate to the alignment pin located in the Left Entry Guide Make sure to choose the notch that corresponds to the desired leg configuration as noted on the decal on the marker plate Figure 25 The Tooling Rail Adjustment Handle is spring ...

Страница 46: ...ROCEDURE 42 4 Load material onto the Expandable Arbor and align it to the correct position using the chart on Figure 31 Note Also see REEL STANDS REELS AND EXPANDABLE ARBORS for more information Figure 31 Expandable Arbor Setup ...

Страница 47: ...uting diagram Figure 12 6 Cut a 1 triangle of off the 2 leading corners of the coil and feed it into the entry guides Figure 32 Figure 32 Loading Material 7 Start the machine and use the Jog button on the Manual Control Box or Computer to jog the material through the machine 6 to 8 inches at a time until it exits the last forming stations and is about 1 from the Bead Roller Assembly Figure 21 SHUT...

Страница 48: ...agic marker or grease pencil to mark the 4 and 8 locations on the panel You now have 3 equal spaces 9 Loosen the slide lock bolts on the top and bottom bead assemblies Figure 34 and slide each bottom and top roll assembly left or right to center them on the 4 and 8 marks on the panel 10 Lock the two top bead assemblies in the correct position by tightening the slide lock bolt D on each assembly Ne...

Страница 49: ...nd bottom bead rollers using a feeler gauge An approximate setting of 1 times the material thickness is recommended This setting can be adjusted slightly in either direction according to preference 12 To set or change the gap between top and bottom beads loosen the C bolt on both top rollers Figure 34 13 Insert the correct feeler gage between one of the top and bottom rollers Locate the feeler gag...

Страница 50: ...ies and stop 2 to 3 inches from the entry shear dies 18 Inspect the beads for depth and re adjust as necessary CAUTION SHUT THE MACHINE OFF BEFORE PROCEEDING 19 Start the machine and jog the material through the bead assemblies and stop 2 to 3 inches from the entry shear dies SHUT THE MACHINE OFF AGAIN BEFORE PROCEEDING 20 Remove the two C bolts located in the slotted holes at the bottom edge of t...

Страница 51: ...ose to the outside vertical portion of the leg as possible without touching it Once this is done tighten the two C bolts on the entry male shear die assembly 25 Check the exit shear die to ensure that the material will pass through it If not adjust as necessary 26 Start the machine again and slowly jog the panel approximately 6 past the exit male shear die assembly and stop Again TURN THE MACHINE ...

Страница 52: ...nst the vertical die See TOP SHEAR BLADE ADJUSTMENT Figure 19 Figure 20 if adjustment is necessary 30 Start the machine and press the shear down button to cut off the panel then jog the material through the shear again and stop 31 Inspect the two cuts and adjust the dies as necessary until an acceptable cut is made Again TURN THE MACHINE OFF BEFORE MAKING ANY ADJUSTMENTS 32 Once you are satisfied ...

Страница 53: ...nch remove the bolts holding the right and left Tooling Rails to the Fixed Rail Mounts Figure 38 Store the tooling and set the hardware near the machine for use when installing the next profile Note the SS100 SS150 SS450 450SL and BP profiles all share the same left side rollers so if you are changing from one of these profiles to another you will only need to remove the right side Tooling Rails L...

Страница 54: ...ine It will tell you if the Right Side Fixed Mount Rail 1 needs to be in the Inboard position or Outboard position Figure 40 IF THE RAIL IS NOT IN THE CORRECT POSITION GO TO STEP 4 IF THE RAIL IS IN THE CORRECT POSITION GO TO STEP 6 SSQ SLIDE BLOCK CHART PROFILE RIGHT SIDE FIXED MOUNT RAIL 1 BP FF100 SS100 SS150 INBOARD FF150 SS200 SS450 SS550 SS675 OUTBOARD Figure 39 Block Chart ...

Страница 55: ...CHAPTER 15 PROFILE CHANGEOVER PROCEDURE 51 Figure 40 Inboard Outboard Positions ...

Страница 56: ...CHAPTER 15 PROFILE CHANGEOVER PROCEDURE 52 4 Loosen bolt C on the first 4 Slide Block assemblies Figure 41 or Figure 42 Figure 41 April 2009 and later Figure 42 Machines made before April 2009 ...

Страница 57: ...t Rail 1 needs to be in PROFILE LEFT SIDE FIXED MOUNT RAIL 1 POSITION SS200 210A SS550 SS675 POSITION A OUTBOARD SS100 SS150 SS450 FF100 FF150 BP POSITION B INBOARD Figure 44 Profile Chart Now look at the machine to see what position the Left Side Fixed Mount Rail 1 is currently in The stamped letter closest to the mounting bolts C indicates the position Figure 46 If it is in the correct position ...

Страница 58: ... Side Fixed Mount Rail 1 making sure the correct number shows in Sight Hole C Figure 47 Thread the two mounting bolts into the slots of the rail and finger tighten them Pull the Tooling Rail assembly toward the outside of the machine until the two Tooling Rail Spacers D contact the face of the Fixed Mount Rail Hold it in place while tightening the mounting bolts with a wrench ...

Страница 59: ...cial Instructions for the SS100 SS150 SS450 and BP Profiles The Left 1 Tooling Rail Assembly L1 1 for these profiles can be mounted in one of two possible positions based on the required height of the male leg When mounting this Tooling Rail Assembly for use with the SS150 or BP 1 profiles pull it toward the outside of the machine until the two Tooling Rail Spacers D contact the face of the Left S...

Страница 60: ... 50 Slide the entry guide to the left or right until the alignment pin located on the end of the top shoe of the entry guide is directly under one of the notches on the Tooling Rail Marker Plate Make sure to choose the notch that corresponds to the desired leg configuration as noted on the decal on the top of the marker plate 10 Once the Right Entry Guide is in the correct position tighten the two...

Страница 61: ...in Figure 25 on page 38 located in the Left Entry Guide Make sure to choose the notch that corresponds to the desired leg configuration as noted on the decal on the marker plate Turning the handle clockwise moves the tooling out ward turning it counter clockwise moves move it in ward Figure 51 Tooling Rail Adjustment Handle 14 Load material onto the Expandable Arbor and align it to the correct pos...

Страница 62: ...arker Plate Notch and Pin 15 Load the reeled coil onto the machine using a fork lift or other rated lifting device 16 Cut a 1 triangle of material off the 2 leading corners of the coil and feed it into the entry guides Figure 53 Preparing Coil for Loading ...

Страница 63: ... of the shear while the machine is running EVER To do so could result in serious injury IF YOU NEED BEADS IN THE PANEL GO TO STEP 18 IF YOU DO NOT NEED BEADS IN THE PANEL GO TO STEP 21 18 If you require beads in the panel determine the spacing needed For Example a 12 wide panel with 2 beads centered on the panel would give you 3 equal spaces or 12 divided by 3 which equals 4 from center to center ...

Страница 64: ... tops so that the ends of the top and bottom rollers are flush with each other and tighten the bottom D bolts on these 2 assemblies 21 Using a 7 16 wrench remove the Shear Cover and set aside Figure 56 Removing Shear Cover 22 If the machine was manufactured before 10 2011 then there will be a photo eye attached to the shear die shown in Figure 57 Using a 5 16 open end wrench loosen do not remove t...

Страница 65: ... Remove the two C bolts on the exit male and female shear die assemblies located in the slotted holes at the bottom edge of the die holder Figure 58 Store the shear dies with the profile you just removed and set the bolts aside for use when installing the new shear dies Figure 58 Remove Shear Bolts ...

Страница 66: ...ee if the panel will pass through the entry male and female shear dies If not FIRST SHUT THE MACHINE OFF then move the male and or female entry dies so that the panel will pass through them Adjust the entry die so that it is as close to the outside vertical portion of the leg as possible without touching it Once this is done tighten the two C bolts on these assemblies 30 Check the exit male and fe...

Страница 67: ...ugh the shear approximately 2 and stop 35 Inspect the two cuts and adjust the dies as necessary until an acceptable cut is achieved Again TURN THE MACHINE OFF BEFORE MAKING ANY ADJUSTMENTS NEVER REACH THROUGH THE SHEAR WHILE THE MACHINE IS RUNNING SERIOUS INJURY COULD RESULT 36 Once the cut is acceptable you are ready to start panel production ...

Страница 68: ...CHAPTER 16 ROLLER SYSTEMS AND PANEL PROFILE DRAWINGS 64 ROLLER SYSTEMS AND PANEL PROFILE DRAWINGS Figure 60 SSQ100 Roller System ...

Страница 69: ...CHAPTER 16 ROLLER SYSTEMS AND PANEL PROFILE DRAWINGS 65 Figure 61 SS100 Panel Profile ...

Страница 70: ...CHAPTER 16 ROLLER SYSTEMS AND PANEL PROFILE DRAWINGS 66 Figure 62 SSQ150 Roller System ...

Страница 71: ...CHAPTER 16 ROLLER SYSTEMS AND PANEL PROFILE DRAWINGS 67 Figure 63 SS150 Panel Profile ...

Страница 72: ...CHAPTER 16 ROLLER SYSTEMS AND PANEL PROFILE DRAWINGS 68 Figure 64 SSQ200 210A Roller System ...

Страница 73: ...CHAPTER 16 ROLLER SYSTEMS AND PANEL PROFILE DRAWINGS 69 Figure 65 SS200 Panel Profile ...

Страница 74: ...CHAPTER 16 ROLLER SYSTEMS AND PANEL PROFILE DRAWINGS 70 Figure 66 SS210 Panel Profile ...

Страница 75: ...CHAPTER 16 ROLLER SYSTEMS AND PANEL PROFILE DRAWINGS 71 Figure 67 SSQ450 450SL Roller System ...

Страница 76: ...CHAPTER 16 ROLLER SYSTEMS AND PANEL PROFILE DRAWINGS 72 Figure 68 SS450 Panel Profile ...

Страница 77: ...CHAPTER 16 ROLLER SYSTEMS AND PANEL PROFILE DRAWINGS 73 Figure 69 SS450SL Panel Profile ...

Страница 78: ...CHAPTER 16 ROLLER SYSTEMS AND PANEL PROFILE DRAWINGS 74 Figure 70 SSQ550 Roller System ...

Страница 79: ...CHAPTER 16 ROLLER SYSTEMS AND PANEL PROFILE DRAWINGS 75 Figure 71 SS550 Panel Profile ...

Страница 80: ...CHAPTER 16 ROLLER SYSTEMS AND PANEL PROFILE DRAWINGS 76 Figure 72 SSQ675 Roller System ...

Страница 81: ...CHAPTER 16 ROLLER SYSTEMS AND PANEL PROFILE DRAWINGS 77 Figure 73 SS675 Panel Profile ...

Страница 82: ...CHAPTER 16 ROLLER SYSTEMS AND PANEL PROFILE DRAWINGS 78 Figure 74 FFQ100 Roller System ...

Страница 83: ...CHAPTER 16 ROLLER SYSTEMS AND PANEL PROFILE DRAWINGS 79 Figure 75 FF100 Panel ...

Страница 84: ...CHAPTER 16 ROLLER SYSTEMS AND PANEL PROFILE DRAWINGS 80 Figure 76 FFQ150 Roller System ...

Страница 85: ...CHAPTER 16 ROLLER SYSTEMS AND PANEL PROFILE DRAWINGS 81 Figure 77 FF150 Panel Profile ...

Страница 86: ...CHAPTER 16 ROLLER SYSTEMS AND PANEL PROFILE DRAWINGS 82 Figure 78 SSQBP Roller System ...

Страница 87: ...CHAPTER 16 ROLLER SYSTEMS AND PANEL PROFILE DRAWINGS 83 Figure 79 BP 1 Panel ...

Страница 88: ...CHAPTER 16 ROLLER SYSTEMS AND PANEL PROFILE DRAWINGS 84 Figure 80 BP 1 1 2 Panel ...

Страница 89: ...h 1 Set the first Run Out Table on its side and in front of the machine with the leg assembly away from the shear 2 Open the leg assembly and set it upright on the ground 3 Lift the attachment end of the table and drop it over the 2 threaded bolts on the Shear Run Out Table Bracket 4 Loosen the 2 knob handles on the leg assembly and allow the legs to fall free Sight the height of the table on the ...

Страница 90: ...CHAPTER 17 RUN OUT TABLES AND REMOTE LIMIT SWITCH 86 Figure 81 Run Out Table ...

Страница 91: ...CHAPTER 17 RUN OUT TABLES AND REMOTE LIMIT SWITCH 87 Figure 82 Run Out Table Setup ...

Страница 92: ... the Main Communication Cable by unscrewing them from each other 4 Un couple the Large and Small Quick Disconnect hydraulic fittings 5 Using the two handles have someone help you lift the Quick Change Power Pac out of the machine and set it aside POWER PAC INSTALLATION 1 Using the two handles provided have someone help you lift the new Power Pac into position on the machine 2 Align the two mountin...

Страница 93: ...CHAPTER 18 QUICK CHANGE POWER PAC 89 Figure 83 Cable Connections and Fasteners ...

Страница 94: ...d their solutions follow below 1 Shear travels to the bottom of the stroke and does not return to the top of the stroke You can hear the hydraulic system laboring and pushing the Red Shear Up Button does not return it to the top of stroke SOLUTION Adjust the pressure switch Figure 84 by turning the silver knurled sleeve A counterclockwise until the shear goes up Note If you turn the sleeve to far ...

Страница 95: ...not run the next panel SOLUTION Remove the Shear Cover Note the 2 Limit Switch Arms A Figure 85 Lift the arms one at a time If one of them stops the hydraulic system laboring then that Limit Switch arm needs to be adjusted If neither of them stops it lift both arms at the same time to see if it stops If it does then both arms need adjusting ADJUSTMENT Tape one or both Limit Switch Arms A to the To...

Страница 96: ...be as close to the vertical leg of the panel as possible without touching Once this is achieved the exit die should be set just outside the vertical leg of the entry die so that as the fresh cut edge of the panel passes by the exit die it doesn t getting caught Figure 59 on page 62 5 The male and or female leg gets crushed when shearing SOLUTION 1 Check the Shear Blades directly over the male and ...

Страница 97: ...L MAINENANCE on page 6 6 Manual Control Panel buttons do not work SOLUTION 1 Check fuse inside of Manual Control Box Replace if blown with a 10 amp time delay fuse Figure 8 on page 15 SOLUTION 2 If you have a gasoline engine check the condition of the battery The control system requires 12 volts to operate properly Replace or charge battery as required ...

Страница 98: ...in the bottom of the computer on the right side Make sure that the key and slot are aligned and carefully start the threads on the connection Turn clockwise until snug Caution DO NOT rotate the cable clamp on the back of the plug to tighten this connection You must turn the threaded ring of the plug only or damage will occur 2 Connect the Encoder Cable smaller cable to the panel mounted Female con...

Страница 99: ...CONTROLLER A 2 Figure 87 AMS Box With Cables Introduction Overview The AMS Controls MP465 is an industrial controller used to control cut to length machinery Figure 88 shows the front panel of MP465 Figure 88 AMS Controls MP465 Controller ...

Страница 100: ...r must be in Manual mode Production Procedures Screen Navigation Keypad The keypad uses hot keys to enable quick entry into certain screens Program Press Program to program a Job Number Quantity and Length press it again to specify the next job to run Status Press Status to exit the current screen and return to the Status screen Calibration Press Calibration to calibrate the length management syst...

Страница 101: ...e switch to the right to apply power to the controller unit Turn the switch to the left to remove power Note If the controller unit has been wired to by pass this switch the position of the switch will have no effect on the controller Program a Job Jobs are composed of a quantity of a specified length You can program up to 50 different quantities and lengths into the controller To program a job 1 ...

Страница 102: ...ation Note Calibration is typically required only during machine commissioning or after changing coil stock Length calibration adjusts for errors in the size and tracking of the measuring wheel and is expressed as a percentage with 100 being no correction Increasing the correction factor causes the parts to become longer and decreasing the value shrinks the parts The MP465 controller s length cali...

Страница 103: ...of Range error message displays and the calibrate cycle is ignored Clear Controller Memory A quick way to clear out all of the Jobs from the controller is to clear its memory All of the controllers other internal settings like correction factor and stopping reaction time will be preserved To reset the memory on the controller 11 Turn the device off and then back on 12 Press 5 while the startup scr...

Страница 104: ...et the reaction time to zero press Clear When the prompt ENTER CODE TO CLEAR REACTION displays Troubleshooting 1 When running machine with the Batch and Length Control Computer The drive will not start the next panel programmed after cutting the first panel of a job If machine is equipped with a Photo Eye see Figure 57 SOLUTION 1 The Photo Eye lens is dirty Clean debris from lens SOLUTION 2 The Ph...

Страница 105: ...utton to scroll down until direction is highlighted Press any numbered key to toggle between CW and CCW Set to CCW and press the enter button Press program button clipboard and continue SOLUTION 2 Check encoder cable connection If loose tighten If damaged replace SOLUTION 3 Check Encoder Wheel for tightness to shaft If loose use Allen Wrench to tighten 4 Panel lengths are consistently long or shor...

Страница 106: ...APPENDIX A COMPUTER BATCH AND LENGTH CONTROLLER A 9 ...

Страница 107: ... FWM 380 000 1 Electrical Assembly Parts List FWM 380 000 2 Electrical Assembly Component Details FWM 381 000 1 Control Box Assembly Parts List FWM 381 000 2 Control Box Assembly Outside Inside Views FWM 381 000 3 Control Box Assembly Wiring Schematic FWM 381 000 4 Control Box Assembly Ladder Logic ...

Страница 108: ......

Страница 109: ...075 18Ga MALE DIS CONN 3M 3 3 ELC 400 076 18Ga FEMALE DIS CONN 3M 4 1 FAS HC5 118 HEX HEAD CAP SCREW 1 4 20 x 1 LG 5 2 FAS HC5 278 HEX HEAD CAP SCREW 1 4 20 x 2 LG 6 3 FAS NUY 188 NYLOC HEX NUT 1 4 20 7 2 FAS SRM 207 SCREW PAN HEAD 8 x 1 2 PHIL SELF TAPPING 8 4 FAS WSF 260 WASHER FLAT 1 4 SAE 9 1 FWM 381 000 CONTROL BOX ASSEMBLY 10 1 FWM 382 000 REMOTE PUSH BUTTON BOX P1 P3 P5 P2 P4 P6 P7 P8 PHOTO...

Страница 110: ...46 BLK BLU 47 WHT WHT N C N O 46 BRN BLK 51 BLU 50 50 BRN SINK GRN 76 BLU F BLK BLU BRN 75 BLK 76 P5 ELC 400 106 77 F M 75BRN BLK M F 77 M RED BLU BLK CONTROL REV MOTOR FOR WHT A 52 53 BRN B BLU 55 BLK 56 WHT 52 56 55 53 P7 ELC 402 056 ELC 400 106 PHOTO EYE ELC 400 105 N O HYDRAULIC COMPONENT PRESSURE SWITCH BOTTOM OF STROKE N O 58 UP SHEAR CONTROL DOWN 62 BLK 59 BLU 61 WHT BRN 74 BLK BRN BLU 17 7...

Страница 111: ...ELC 400 036 EURO STRIPS 12 40 FT ELC 400 040 WIRE 18 Ga AWG 600v TFFN BLK 13 3 FT ELC 400 041 WIRE 18 Ga 3 COND 14 18 IN ELC 400 044 TAPE DOUBLE COATED FOAM x 1 15 1 ELC 400 045 HOLE SEAL 1 2 KO 16 1 ELC 400 046 LEXAN OVERLAY PANEL 17 1 ELC 400 061 BUTTON MUSHROOM PUSH PULL 18 1 ELC 400 085 FUSEHOLDER BUS HRK 19 1 ELC 400 100 RECEPTACLE 6 PIN MALE X 1M 20 8 ELC 400 104 RECEPTACLE 4 PIN FEMALE X 2M...

Страница 112: ... BY DATE TOLERANCES PART NAME SHEET PART NUMBER REVISION 8 CONTROL BOX ASSEMBLY FWM 381 000 2 4 OF XX 01 XXX 005 FRACTION 1 32 ANGLE 1 2 Fry 06 24 04 N A NONE SEE BOM 25 1 22 24 9 8 21 23 18 5 11 1 10 13 15 FOR COMPUTER FOR HOT MELT OPTION P1 P3 P5 P2 P4 P6 P7 P8 19 20 20 20 20 30 14 31 14 P9 20 20 20 20 25 8 8 ...

Страница 113: ...N O N C N C N O BRN BLU WHT BLK N C N O N C N O IN T O S L S RIGHT IN BRN BLU WHT BLK N O N O N O N O WHT BLK GRN BLK GRN WHT BRN BLK REMOTE BLK WHT RED GRN LATCH ELEC GRD 12V 12V ORG BLU KILL GAS START COMMON L S JUMPER BLU START N O STOP N C PANEL LENGTH L S P6 P7 REV FOR MOTOR OUT P S B O S BRN BLU BLK COM 12 N O N C P5 EYE PHOTO BRN BLU BLK SINK POS NEG IN IN BLU BLK WHT BRN POS NEG POS NEG P2...

Страница 114: ...2 J 98 62 SO2 61 99 K 36 73 44 RUN 58 N O 12V 4 3 6 7 START JOG N O 4 PANEL LENGTH 2 1 WIRE NUMBER 2 PIN NUMBER LEGEND FUSE 8 97 QCPP GAS KILL SWITCH QCPP START 12V QCPP CONTACT N O 25 28 CONTACT N C 5 N C QCPP LATCH LIMIT SWITCH N O SHEAR UP T 6 G LIMIT SWITCH N C QCPP GROUND PRESSURE SWITCH N O PRESSURE SWITCH N C CR1 CONTROL RELAY COIL SO1 SOLENOID RELAY COIL 70 78 STOP FEED PANEL LENGTH GROUND...

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