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NTM SSH MultiPro, Руководство по эксплуатации и обслуживанию, Страница: 1 / 92

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Содержание SSH MultiPro

Страница 1: ......

Страница 2: ...9 BEAD AND STRIATION ROLLER ASSEMBLY 33 CLIP RELIEF ROLLER ASSEMBLY 35 ENTRY DRUM ASSEMBLY 36 WIDTH AND PROFILE CHANGE PROCEDURE 37 Tooling Changeover 37 Entry Guide Adjustment 40 Tooling Rail to Entr...

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Страница 4: ...er Assembly 35 Figure 21 Entry Drum 36 Figure 22 Remove Covers 38 Figure 23 Tooling Rail Detail 39 Figure 24 Entry Guide 41 Figure 25 Feeding Material into Entry Guides 43 Figure 26 Material Entering...

Страница 5: ...Screen 4 Figure 55 Calibration Screen 5 Figure 56 Calibration Screen 6 Figure 57 Calibration Screen 6 Figure 58 Setup Screen 7 Figure 59 Status Screen 7 Figure 60 Security Screen 8 Figure 61 Coils Pas...

Страница 6: ...Shear Hydraulically powered infinitely adjustable hardened tool steel dies and blades w panel recognition proximity sensor Hydraulic Fluid 15 Gallons 32AW Coil Width 14 to 24 356mm to 610mm Note 24 co...

Страница 7: ...of reeled coils 5 USE ONLY properly rated devices for lifting reeled coils into or out of the reel stand assembly 6 DO NOT wear loose clothing jewelry etc that could become entangled in the moving pa...

Страница 8: ...CHAPTER 3 MACHINE ORIENTATION 5 MACHINE ORIENTATION Figure 1 Machine Orientation...

Страница 9: ...CHAPTER 3 MACHINE ORIENTATION 6 Figure 2 Mounting Foot Detail...

Страница 10: ...tightened chain is just as bad for the machine as a loose chain Idler sprockets are provided on each chain for this purpose 6 Lubricate the chains a minimum of every 40 hours of operation It is prefe...

Страница 11: ...Can Available from MSC Supply at 1 800 645 7270 Clear Grease for Arbor Cradles Synthetic Extreme Pressure High Temperature Grease with Syncolon PTFE Catalog No 71160 400 gram container Available from...

Страница 12: ...material through the machine Select forward to feed material and run panel through the machine NOTE For operator safety the machine will NOT run continuously in reverse B JOG RUN Switch This selector...

Страница 13: ...turn the switch to the left to jog the material in reverse B STOP FEED Red button This button acts as a cycle interrupt for the drive system Pressing the Stop Feed Button on either the entry or exit e...

Страница 14: ...IMIT SWITCH on page 46 FUSES Figure 6 on page 15 All machines gas or electric powered have a 10 amp time delay fuse on the back of the Electrical Control Panel Assembly This fuse protects the electric...

Страница 15: ...CHAPTER 5 ELECTRICAL CONTROLS AND OPERATION 12 Figure 3 Controls...

Страница 16: ...CHAPTER 5 ELECTRICAL CONTROLS AND OPERATION 13 Figure 4 Main Control Cable...

Страница 17: ...CHAPTER 5 ELECTRICAL CONTROLS AND OPERATION 14 Figure 5 Run Out Table and Remote Limit Switch...

Страница 18: ...CHAPTER 5 ELECTRICAL CONTROLS AND OPERATION 15 Figure 6 Main Control Box Fuse Figure 7 QCPP E 1 6 Fuse Location...

Страница 19: ...e 2 cap screws C until end collar is free to slide Slide it to the inside position for 20 ID or outside position for 16 ID coil Align it to the respective threaded holes in the reel shaft Re insert an...

Страница 20: ...CHAPTER 6 REEL STANDS REELS AND EXPANDABLE ARBORS 17 Figure 8 Expandable Arbor Set Up...

Страница 21: ...Down Bar should be used to keep the coil from uncoiling too fast during the fabrication of panels Apply just enough drag to keep coil tensioned Caution Do not over tighten Hold Down Bars during machin...

Страница 22: ...CHAPTER 6 REEL STANDS REELS AND EXPANDABLE ARBORS 19 Figure 9 Expandable Reel Assembly...

Страница 23: ...e Hold Down Bars to the closed position and thread the handle onto the hold down bolt If material is going to run panel from this coil tighten the left and right handle just snug Final adjustment of t...

Страница 24: ...CHAPTER 6 REEL STANDS REELS AND EXPANDABLE ARBORS 21 Figure 10 Material Routing...

Страница 25: ...ause is usually low oil level or air in the system Check fluid level and bleed off air by pushing the shear down button and holding for 10 seconds 4 Machine runs slow after continuous operation Check...

Страница 26: ...CHAPTER 7 HYDRAULIC SYSTEM AND SCHEMATIC 23 Figure 11 Hydraulic System Overview...

Страница 27: ...CHAPTER 7 HYDRAULIC SYSTEM AND SCHEMATIC 24 Figure 12 Hydraulic System Details Figure 13 Hydraulic Fluid Level...

Страница 28: ...sen two Jack Bolts A 1 8 of a turn Tighten two corresponding Lock Down Bolts B 1 8 of a turn Tighten two lock nuts on Jack Bolts A to lock in adjustment Repeat this procedure on the other end of the D...

Страница 29: ...CHAPTER 8 DRIVE SYSTEM 26 Figure 14 Drive Roll Assembly...

Страница 30: ...CHAPTER 8 DRIVE SYSTEM 27 Figure 15 Sprockets and Shafts...

Страница 31: ...CHAPTER 8 DRIVE SYSTEM 28 Figure 16 Upper and Lower Chains...

Страница 32: ...justed to the proper distance from the vertical legs of the panel The outside vertical leg of the male and female Entry Dies should be approximately 1 32 away from the outside of the vertical legs of...

Страница 33: ...imately 2 Engage the shear to cut to 2 piece off Inspect the cut made on this piece and the piece still in the machine by jogging it out another 2 so it can be viewed If the cut is not satisfactory re...

Страница 34: ...CHAPTER 9 SHEAR ASSEMBLY 31 Figure 18 Shear Die Detail Views...

Страница 35: ...nner for the Male leg There should be a position that works for both Male and Female legs Once the Blade Adjustment Bar is in the correct location tighten all D bolts 3 Jog the panel out approximately...

Страница 36: ...Wrench in the small hole at the end of the eccentric shaft and rotate the top roller up until it clears the bottom roller Loosen the two top and two bottom slide lock down screws D Bring the panel mat...

Страница 37: ...CHAPTER 10 BEAD AND STRIATION ROLLER ASSEMBLY 34 Figure 19 Bead Roller Assembly...

Страница 38: ...relief assembly s on left and right tooling rails and locate them on the tooling set in the machine 3 To engage the clip relief rollers loosen lock down screw A and insert a 5 32 allen wrench into the...

Страница 39: ...width change is made To adjust the entry drums 1 Using a 3 16 allen wrench loosen the four Shaft Collars E on either side of Left Entry Drum and Center Entry Drum 2 Slide the Left Entry Drum over unti...

Страница 40: ...r example a rail stamped SS4 1 R would be the number one right tooling rail for the SS450 profile 1 Disengage top cover latches on 1 2 and 3 top covers Remove and set aside 2 Remove Shear Cover and se...

Страница 41: ...CHAPTER 13 PROFILE CHANGEOVER PROCEDURE 38 Figure 22 Remove Covers...

Страница 42: ...CHAPTER 13 PROFILE CHANGEOVER PROCEDURE 39 Figure 23 Tooling Rail Detail...

Страница 43: ...align loosen the B Bolt on the Right Entry Guide Slide the entry guide to the left or right until DIM C is in the correct position that corresponds to the desired leg configuration as noted on Figure...

Страница 44: ...CHAPTER 13 PROFILE CHANGEOVER PROCEDURE 41 Figure 24 Entry Guide...

Страница 45: ...roceed with each rail in succession from 1 to 2 to 3 right and left as stated above Shear Changeover Figure 17 on page 30 There are four shear die holders female entry and exit and male entry and exit...

Страница 46: ...Jog button on the manual control box or computer controller to jog the material through the machine 6 to 8 inches at a time until it exits the last forming stations and the leading edge is about 1 fro...

Страница 47: ...the gap between top and bottom beads loosen the C bolt on both top rollers 6 Insert the correct feeler gage between one of the top and bottom rollers Locate the feeler gage on the flat of the roller...

Страница 48: ...e that the entry and exit male shear die assemblies are not touching the panel as it passes through them 6 Make sure that one of the points of the top shear blade is inboard of the vertical portion of...

Страница 49: ...length 1 Set the first Run Out Table on its side and in front of the machine with the leg assembly away from the shear 2 Open the leg assembly and set it upright on the ground 3 Lift the attachment en...

Страница 50: ...CHAPTER 14 RUN OUT TABLES AND REMOTE LIMIT SWITCH 47 Figure 28 Run Out Table...

Страница 51: ...CHAPTER 14 RUN OUT TABLES AND REMOTE LIMIT SWITCH 48 Figure 29 Run Out Table Setup...

Страница 52: ...REMOVAL 1 Remove the screws holding the Left Cover on the machine Set cover aside 2 Separate the Male Female Connectors of the Main Communication Cable by unscrewing them from each other 3 Using a 9 1...

Страница 53: ...CHAPTER 15 QUICK CHANGE POWER PAC 50 Figure 31 Quick Change Power Pac Types...

Страница 54: ...t 2 or 3 inches past the shear Adjust the pressure switch Error Reference source not found on page by turning the silver knurled sleeve A clockwise 1 8 of a turn Press the Shear Down Button again Chec...

Страница 55: ...CHAPTER 16 TROUBLESHOOTING 52 Figure 32 Top of Stroke Limit Switch Figure 33 Limit Switch Adjustment Screws...

Страница 56: ...g SOLUTION 1 Check the Shear Blades directly over the male and female legs to make sure that the points of the blades are in the correct position Figure 17 and Figure 18 on pages 30 and 31 SOLUTION 2...

Страница 57: ...CHAPTER 17 ROLLER SYSTEMS AND PANEL PROFILE DRAWINGS 54 ROLLER SYSTEMS AND PANEL PROFILE DRAWINGS Figure 34 SSH100 Roller System...

Страница 58: ...CHAPTER 17 ROLLER SYSTEMS AND PANEL PROFILE DRAWINGS 55 Figure 35 SS100 Panel Profile...

Страница 59: ...CHAPTER 17 ROLLER SYSTEMS AND PANEL PROFILE DRAWINGS 56 Figure 36 SSH150 Roller System...

Страница 60: ...CHAPTER 17 ROLLER SYSTEMS AND PANEL PROFILE DRAWINGS 57 Figure 37 SS150 Panel Profile...

Страница 61: ...CHAPTER 17 ROLLER SYSTEMS AND PANEL PROFILE DRAWINGS 58 Figure 38 SSH450 450SL Roller System...

Страница 62: ...CHAPTER 17 ROLLER SYSTEMS AND PANEL PROFILE DRAWINGS 59 Figure 39 SS450 Panel Profile...

Страница 63: ...CHAPTER 17 ROLLER SYSTEMS AND PANEL PROFILE DRAWINGS 60 Figure 40 SS450SL Panel Profile...

Страница 64: ...CHAPTER 17 ROLLER SYSTEMS AND PANEL PROFILE DRAWINGS 61 Figure 41 FFH100 Roller System...

Страница 65: ...CHAPTER 17 ROLLER SYSTEMS AND PANEL PROFILE DRAWINGS 62 Figure 42 FF100 Panel Profile...

Страница 66: ...CHAPTER 17 ROLLER SYSTEMS AND PANEL PROFILE DRAWINGS 63 Figure 43 FFH150 Roller System...

Страница 67: ...CHAPTER 17 ROLLER SYSTEMS AND PANEL PROFILE DRAWINGS 64 Figure 44 FF150 Panel Profile...

Страница 68: ...CHAPTER 17 ROLLER SYSTEMS AND PANEL PROFILE DRAWINGS 65 Figure 45 BP1 Roller System...

Страница 69: ...CHAPTER 17 ROLLER SYSTEMS AND PANEL PROFILE DRAWINGS 66 Figure 46 BP1 Panel Profile...

Страница 70: ...CHAPTER 17 ROLLER SYSTEMS AND PANEL PROFILE DRAWINGS 67 Figure 47 BP15 Roller System...

Страница 71: ...CHAPTER 17 ROLLER SYSTEMS AND PANEL PROFILE DRAWINGS 68 Figure 48 BP15 Panel Profile...

Страница 72: ...APPENDIX A PLC CONTROLLER A 1 PLC CONTROLLER Figure 49 PLC Assembly Figure 50 Serial Number Plate...

Страница 73: ...DOWN buttons are momentary and will act in a similar manner as the jog buttons The SHEAR CYCLE button only needs to be pressed once and the shear will go to the bottom of the stroke and back up to the...

Страница 74: ...ould also happen if the encoder did not have proper tension on the material Job Entry Jobs can be programmed to run automatically From the Home screen press the Job Entry button to enter the Job Entry...

Страница 75: ...ar all the jobs in the controller press Clear All The next screen will confirm the Clear All command press Yes to clear all jobs Auto Run Press the Run Mode button to run the jobs that are programmed...

Страница 76: ...machine is consistently making parts too short or too long press Stop Calibrate to bring up the Calibration screen Figure 55 Calibration Screen The length of the last part will automatically populate...

Страница 77: ...ferent than the intended calibration length due Measure the length of the part and input the length in the Actual Measured Length fields Press Enter to re calibrate the controller or Cancel to return...

Страница 78: ...3 151mm The shear operation can be turned on and off if an auxiliary shear such as the Swenson Snap Table will be utilized The brightness of the display can also be adjusted up or down by pressing th...

Страница 79: ...ults restore The Total Material Ran through the machine with the controller on is shown on this screen The Total Material Ran can be reset by pressing the Reset button If the security is turned on the...

Страница 80: ...he Coils screen Figure 62 Coils Screen The controller has the ability to track the length of three different coils of material Press Coil 1 2 or 3 to change the coil to be run through the machine When...

Страница 81: ...negative then the machine has tracked more material than the purchased length Example If a purchased length of 100 is input into the controller then 115 of material is ran through the machine before...

Страница 82: ...tor The controller has a built in calculator to estimate the length of a coil based on the dimensions of the coil From the Coils screen press Length Calculator button Figure 65 Length Calculator Scree...

Страница 83: ...Coil Width of the coil and thickness of the coil The thickness of the coil is the difference between the Inside Diameter ID and the Outside Diameter OD When all the fields are populated the calculator...

Страница 84: ...Assembly Parts List PLC 380 000 2 Electrical Assembly Wiring Details PLC 381 000 1 Control Box Assembly Parts List PLC 381 000 2 Control Box Assembly Outside Inside Views PLC 381 000 3 Control Box As...

Страница 85: ...QTY ITEM GROMMET 3 4 ID 1 1 2 OD ELC 300 138 1 1 HEX HEAD CAP SCREW 1 4 20 x 1 LG FAS HC5 118 1 2 HEX HEAD CAP SCREW 1 4 20 x 2 LG FAS HC5 278 2 3 NYLOC HEX NUT 1 4 20 FAS NUY 188 3 4 SCREW PAN HEAD...

Страница 86: ...N C DOWN SHEAR REV FOR JOG RUN FEED STOP REMOTE JOG REMOTE STOP N O N C 1 8 PANEL LENGTH N C 2 CR3 4 BOS N O 7 6 5 1 8 2 CR2 3 4 HYD ON 5 2 CR1 3 4 7 6 5 8 N C BLK WHT B N O A 3 FWD REV SHEAR SHEAR UP...

Страница 87: ...300 109 SELECTOR SWITCH 2 POS 1 N O 1 N C 15 1 ELC 400 017 IDEC HW C10 N O CONTACT BLOCK 16 1 ELC 400 018 IDEC HW C01 N C CONTACT BLOCK 17 1 ELC 400 045 HOLE SEAL 1 2 KO 18 1 ELC 400 046 LEXAN OVERLA...

Страница 88: ...INISH NEW TECH MACHINERY CORP DRAWN BY DATE CHECK BY DATE TOLERANCES PART NAME SHEET PART NUMBER REVISION 1 CONTROL BOX ASSEMBLY PLC 381 000 2 5 OF XX 01 XXX 005 FRACTION 1 32 ANGLE 1 2 SEE BOM A A B...

Страница 89: ...D BRN WHT BLU WHT GRY ORG GRN YEL BRN BLU WHT YEL PNK VIO 16 14 15 13 8 11 9 10 12 7 BLK 6 5 4 1 2 3 4 1 HMT RELAY HYD ON RELAY CR3 MOTOR RELAY CR1 2 REF PIN NUMBERS RELAY CR2 SHEAR 10A FUSE GROUND TO...

Страница 90: ...L RELAY COIL SO1 SOLENOID RELAY COIL N O START FEED 11 PUSH BUTTON N C PUSH BUTTON N O REV SO4 MOTOR FOR TO LINE 1020 TO LINE 1020 SELECTOR SWITCH PLC OUT FWD PLC OUT REV PLC IN TOS ROTARY ENCODER REV...

Страница 91: ...SE 1021 LINE 1020 3 4 1038 SHEAR UP CONTACT N O 1037 N C CONTACT N C 1036 HYD ON 1035 LIMIT SWITCH N O CR3 1039 CR1 1 LIMIT SWITCH N C 8 PRESSURE SWITCH N O PRESSURE SWITCH N C CONTROL RELAY COIL SO1...

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