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02/17 Rev. 02
SERVICE MANUAL
Attachment, Setup, Service
Rewinder
2000
31
Troubleshooting
General
The status reports should be printed and evaluated to check the
mechanical and electronic functional capability if no obvious defects are
evident.
Information about the status reports can be found in the chapter "Info
Printouts and Parameters".
Gray background: Those are the most common causes in cases of a not-
stirring-at-all rewinder.
Feature
Possible cause
Solution
Material slips on the
core
Clamping lever forgotten
Attach clamping lever
Material not secured to the core
Secure the material
Paper core too large
Replace paper core or install a
larger rewinder core
Material runs to the
inside or outside
Dancer arm bent
Adjust dancer arm
Material guide set incorrectly
Adjust material guide
Rewinder not screwed to the
printer
Attach the rewinder properly
Rewinder does not
run
Printer is not supplied with
peripherals preparation
retrofit p. p.
64-xx / AP 5.4: Wrong PIC version
on the output stage board
Check the PIC version. If
necessary, exchange the PIC or
the whole output stage board.
Connector cable not attached
Plug in the stepper motor
Stepper motor defect
Replace the stepper motor
Peripheral device board defect
Check board and replace if
necessary
Photoelectric switch wedge not
installed correctly
Check and adjust if necessary
Toothed belt defect
Check and replace toothed belt if
necessary
Belt tensioner loose
Check and tension if necessary
Direction of rotation
incorrect
Direction of rotation incorrectly set
Check and alter if necessary
Printer tilts forward
Support leg not set properly
Check and alter if necessary
Roll weight too heavy
Check and use smaller roll if
necessary
Printer is standing on an uneven
surface
Place the printer on an even
surface
Dancer arm does
not deflect
Spring is not functioning
Check; attach or replace spring as
required
Guide roller is
jammed
Guide roller is dirty
Check and clean if necessary